Device for supporting a horizontal guided glass strand

Abstract

The invention concerns a device for supporting a horizontal guided, continuous glass strand;

Description

[0001] The invention concerns a device for supporting a horizontal guided, continuous glass strand.

[0002] The Danner-Technique and the Vello-Technique are used for the industrial production of glass rods and glass tubes up to diameters of approximately 100 mm. With the Danner-Technique the glass flows from a nozzle on top of a rotating tilted pipe, through which, in the case of producing tubes, a glass is blown and a glass strand is pulled off continuously from the tip. With the Vello-Technique a ring nozzle, through whose center the glass is blown for the tubing production, creates the glass strand.

[0003] Tube drawing techniques have become known for example from DE 100 54 804 A1.

[0004] With the usual techniques for the production of glass rods or glass tubes, the hot and ductile glass strand is directed into the horizontal level, cooled down over the length of the drawing bench and finally separated into sections of the desired length. The glass strand, which is still hot, is supported along the drawing path. This takes place usually by means of rollers or supports from a material, which leaves fewest possible traces on the surface of the glass strand.

[0005] Wood and graphite are the materials usually used for these rollers. V-shaped blocks made from the same materials are used instead of the rollers if extremely quiet running of the glass strand is demanded within the drawing path; the recess of the V-shaped blocks guides the glass strand.

[0006] The good lateral guide properties are achieved while accepting the facts that the strand slides on the support and that there is the danger of developing scratches.

[0007] The small supporting surface, which the rollers offer to the glass strand, causes the glass strand (especially in its hot area) to be deformed during transport over the rollers, which in return causes an impairment of its dimensional accuracy and especially problems with ovalness. Furthermore, heat is removed from the glass strand along the contact line to the rollers. The nonuniform heat distribution over the circumference of the glass strand leads with further cooling to distortion and bending of the glass strand. In addition, the contact to the rollers transfers dust and dirt on the glass strand.

[0008] The guide rollers and guide blocks are especially in the hot area subjected to distinct wear by abrasion. This abrasion creates for his part contaminations on the glass strand surface. During the progressive wear the occurrence of the scratches created by the supporting device increases, until the rollers and blocks must be exchanged after some time.

[0009] DE 31 25 521 A1 describes a device for conveying and supporting a hot, continuous glass tube. The supporting device exhibits a V-shaped recess, which forms a supporting area for the glass tube. The supporting area exhibits drilled holes in the vertex of the V, which are connected to compressed air. Compressed air is to take the glass tube off from the supporting area. However, in the range of the legs of the V-shaped supporting area approximation of the glass tube to the walls of the legs takes place and therefore also contact.

[0010] This leads to a mutual impairment. On the one hand scratches can develop on the exterior of the glass tube, on the other hand material wear of the supporting device takes place, especially if a soft material such as graphite is used for it.

[0011] A design variation is know as state of the art, in which the glass tube strand is guided between two walls bent against each other, which are usually out of sheet metal, and is carried on air, which discharges from the gap between the walls. Usually these devices are present only in first few meters; rollers do the further transport of the glass strand. In such devices one tries to stabilize the glass strand centered on a gas cushion by means of suitably guiding the gas that is emerging from a gap under the glass strand. However, lateral contact of the glass strand with the walls cannot always be prevented, so that in these cases the surface of the glass strand is damaged or contaminated.

[0012] A freely floating guide of the freshly formed glass strand on compressed air nozzles would be possible. In this case no contact can occur between glass strand and firm materials. However, the necessary airflow for supporting the glass strand would be so large, that the nozzles would cause an inadmissibly high noise level. Furthermore there is the risk that the gases impacting the glass strand surface with high speeds deform the glass strand especially in its hot area. Besides, this principle is not economical due to the high costs of compressed air.

[0013] The invention is based on the task to design a device of the initially described kind in such a manner that a glass strand—solid or hollow—originating from a continuous casting unit, is horizontal guided and supported, without having contact with the firm environment, so that a damage of the glass strand and/or wear of the supporting blocks are omitted, with good dimensional accuracy of the glass strand as well as with low capital investment cost and low operating cost.

[0014] The features of the individual claims solve this task.

[0015] The device according to invention thus creates a gas cushion for the support of the glass strand. The gas cushion is created thereby by the means of a fine-porous, gas-permeable diaphragm body, from which gas emerges in finest distribution. This way a gas cushion can be formed, which can be created on the one hand with gas throughput, and which impinges on the blown on areas of the glass strand as symmetrical as possible.

[0016] Thus the difficulties connected with rollers or firm supports, like the local extraction of heat at support points and the risk of deformation, are eliminated. Contrary to the rollers or firm supports the carrying force will transfer over a substantially larger area to the tubing strand, which prevents the risk of deformation. Moreover, the heat dissipation from the glass strand is homogenized, since no local contact between the glass strand and the supporting device takes place. The heat dissipated by the supporting gas is removed from the glass strand over a large surface area.

[0017] An interesting thought of the invention consists of providing the diaphragm bodies with channels for passing the compressed gas and to locate the channels in a certain distance to the gas emerging area—called from now on “supporting area”—, generally parallel to the supporting area. Thereby it is possible to use diaphragm bodies made from a material with relatively low strength and to design the diaphragm bodies relatively thick-walled, so that on the one hand there is no risk of fracture, and that however on the other hand the compressed gas has to cover only a short distance from the channel to the supporting area, so that the pressure of the compressed gas can be relatively low.

[0018] The invention is described in more detail with the help of the drawing. The following is shown individually:

[0019] FIG. 1 shows schematically a continuous casting unit of the Vello principle.

[0020] FIG. 2 shows a supporting block for a continuous casting unit in a section perpendicular to the glass strand axis.

[0021] FIG. 3 shows a second design variation of a supporting block.

[0022] The device represented in FIG. 1 exhibits a feeding head 1. At the base of the feeding head 1 sits a discharge ring 2. Centered in this ring is the tube-drawing needle 3. The needle consists of a long shank 3.1, whose lower end is extended downwards conically. This cone, the pinhead 3.2, is scarcely below the discharge ring. The needle shank is hollow for guiding the gas atmosphere 7 (drilled hole 3.4), so that the gas atmosphere can be blown through. The needle can be traversed in horizontal and vertical direction.

[0023] The molten glass mass 4 flows through the annular gap between needle 3 and ring 2 and expands over the conical pinhead 3.2. From the edge of the pinhead, the tear-off edge 3.3, it flows downwards and forms into a bulb. The in such a way created hollow strand 5 is bent in the horizontal direction before solidifying while hanging freely and pulled off over supporting blocks 10 according to the invention with a drawing machine.

[0024] The gas pressure of the gas atmosphere 7 can be regulated, so that in connection with different drawing rates of the glass amount to be processed a broad dimensional spectrum can be manufactured.

[0025] The supporting block 10 represented more accurately in FIG. 2 carries the glass strand 5. The supporting block 10 is built as follows: one recognizes two diaphragm bodies 10.1, 10.2. These consist of a fine-porous material, for example of carbon materials. They are built completely identical and symmetrically arranged in such a manner that they form a V with one another. The supporting block 10 can be built asymmetrically as well.

[0026] Furthermore a pressure housing 10.3 is intended. It exhibits two inlets 10.4, 10.5 for compressed gas. Between the inlets 10.4, 10.5 is a further gas inlet 10.6, which can be used for passing in gas of relative low excess pressure.

[0027] The compressed gas passed into the inlets 10.4 and 10.5 passes through the pores of the diaphragm bodies 10. 1, 10.2 and arrives at the supporting areas 10. 1. 1, 10.2.1 of the diaphragm bodies 10.1, 10.2, where it emerges. It forms a gas cushion, on which the glass strand 5 so to speak swims.

[0028] It is necessary in each case that the material of the diaphragm bodies 10.1, 10.2 is an open-porous material, so that gas from the interior of the pressure housing 10.3 can pass through to the supporting areas 10.1.1 and 10.2.1. An open-porous carbon material is preferred. It exhibits very good emergency running properties in case of the failure of the gas supply and also leaves no disturbing traces on the glass strand surface with brief contact. Beside carbon also open-porous sinter metals or metal fabrics are applicable for these parts of the device. They are used preferably in applications, in which with carbon no sufficient long time creep strength can be achieved with high temperatures.

[0029] In temperature ranges over 900° C., where even regular metals are pushed to their load limits, the use of porous ceramics such as SiC or Cordient or of porous precious metals is possible.

[0030] The angle α that the two diaphragm bodies 10.1, 10.2 form with one another, depends on the outside diameter of the glass strand 5. The arrangement can be done in such a manner that the angle α is adjustable. For glass strands with large diameter flatter angles are favorable, for thin glass strands pointed angles. Some combinations of strand diameter and angle can be taken from the following table:

[0031] Interrelationship between glass strand diameters and support angles

Glass strand diameter Angles
3 mm                  90°
12 mm                 110°
30 mm                 135°

[0032] Inlet 10.6 for gas with low excess pressure is designed in such a manner that the gas flow divides and strokes preferably along the supporting areas 10.1.1 and 10.2.1. This division of the gas flow can take place by means of bent drilled holes, recesses misaligned against each other, recesses or other things built in the gap.

[0033] Air is the first choice for gas. In addition, other gases can be used. Gas can exercise besides its supporting function a temperature equalization function, thus that it exhibits a certain temperature.

[0034] The whole device is preferably separated into individual segments. These can be arranged directly one behind another to permit a constant support of the glass strand especially in its hot area. With increasing cooling of the glass strand however it becomes more mechanically stable, so that the segments with increasing distance of the hot area can be arranged in larger distance. Thus the operating cost can be reduced compared to a continuous device.

[0035] FIG. 3 shows again two diaphragm bodies 10.1, 10.2 with its two supporting areas 10.1.1, 10.2.1. The special feature of these diaphragm bodies are channels 10.1.3, 10.2.3. The channels run parallel to the supporting areas 10.1.1, 10.2.1. Several such channels 10.1.3, 10.2.3 are arranged behind each other—in direction of the glass strand axis.

[0036] The reason for this design variation is the following:

[0037] A very brittle material with comparatively low strength can be used as diaphragm material, because the diaphragm bodies can be made very thick, so that the strength is acceptable. Nevertheless is the distance, which the compressed gas must cover through the diaphragm material until it arrives at the supporting areas, relatively short. The channels 10.1.3, 10.2.3 can be located relatively close to the supporting areas 10.1.1, 10.21.

[0038] As an alternative to the design variation in accordance with FIG. 3 it could be considered to create the two diaphragm bodies 10.1, 10.2 very thin and to put them on top of a rigid base. However, this design variation could be expensive and complicated.

Claims

1. Device for supporting a horizontal guided, continuous glass strand (5); 1.1 With a number of supporting blocks (10), which each exhibits one supporting area (10.1.1, 10.2.1), facing the glass strand; 1.2 The individual supporting block (10) is in the area of the supporting area (10.1. 1, 10.2.1) made from a porous, gas-permeable diaphragm body (10.1. 10.2); 1.3 The diaphragm body is connected to a source of compressed gas for conveying gas through the supporting area (10.1.1, 10.2.1).

2. Device according to claim 1, characterized by the fact that an additional gas connection (10.6) is intended for passing compressed gas against the bottom of the glass strand (5).

3. Device according to claim 1 or 2, characterized by the fact that the diaphragm body (10.1, 10.2) consists of open-porous carbon material.

4. Device according to claim 1 or 2, characterized by the fact that the diaphragm body (10.1, 10.2) consists of open-porous ceramic material.

5. Device according to claim 1 or 2, characterized by the fact that the diaphragm body (10.1, 10.2) consists of open-porous sinter metal.

6. Device according to one of the requirements 1 to 5, characterized by the fact that the glass strand (5) is created by a continuous casting unit.

7. Device according to one of the requirements 1 to 6, characterized by the following features: 7.1 The individual diaphragm body (10.1, 10.2) exhibits channels (10.1.3, 10.2.3) for passing compressed gas; 7.2 The channels (10.1.3, 10.2.3) are in the material of the diaphragm body (10.1, 10.2) in a distance to the supporting area (10.1.1, 10.2.1).

8. Device according to one of the requirements 1 to 7, characterized by the fact that two diaphragm bodies (10.1, 10.2) are intended, which are arranged V-shaped—in a section perpendicular to the glass strand axis.

9. Device according to claim 8, characterized by the fact that the additional gas connection (10.6) is intended for passing a compressed gas against the bottom of the glass strand (5) in the apex of the V.