The invention relates to a supporting device for supporting a mobile device, in particular a vehicle, on the ground.
Many utility vehicles, e.g. mobile concrete pumps, must be supported on the ground to perform certain types of work. For roadworks, work on facades, tree pruning work or other work performed by means of a boom or crane, the utility vehicle might tip over. A pump mast or a crane jib produce a high tilting moment when swung out, especially if it carries persons or loads. Supporting of the utility vehicle in such cases is mostly done by way of supporting devices in form of laterally extendable supports comprising lowerable supporting feet which establish the contact to the ground. Extending and lowering can be done hydraulically. To be able to assure stability of the support, in particular in case of a partial support according to the German standard DIN EN 12001:2012-11; Chapter 5.2.10.4.2, it is at least required to ascertain whether all supports have contact to the ground before a boom is allowed to be taken into operation.
U.S. Pat. No. 6,655,219 discloses a spring element in the supporting foot of a supporting device which is utilized to detect the supportling load. For this purpose, a strain gauge is provided at the spring element and connected to the electronic evaluator.
It is the object of the present invention to provide a device for supporting a vehicle or a mobile device on the ground, whereby a safe operation of the vehicle in an immobile status can be assured, in particular when operating a boom arm of the vehicle, which leads to tilting moments.
This object is achieved by a device according to claim 1.
Advantageous embodiments of the present invention are described in the subclaims.
The present invention proceeds from a supporting device for supporting a mobile device, in particular a vehicle, on the ground, the said device comprising
A supporting device in the sense of the present invention is any device by means of which a supporting force can be introduced from a vehicle or any other mobile device into the ground above all in vertical direction. In most cases, there are four supporting devices arranged on a vehicle which together can also raise the vehicle completely from the ground and support the vehicle freely from a spring-damper-system of a wheel suspension.
According to the invention, it is proposed that the sensor unit generates the supporting-load dependent signal by means of a proximity switch which responds when the distance from the hydraulic cylinder to its upper end position falls below or exceeds a defined value.
By means of the preferably contactless working proximity switch, it is possible in a particularly simple and robust manner to detect whether a supporting force exceeding a certain threshold value acts on the supporting device. Only with a sufficiently high supporting force is it assured that the mobile device is safely supported. The threshold value can be determined through the defined distance at which the proximity switch responds. The threshold value indicates which supporting force must be available at least to exclude the risk of lifting the supporting device from the ground. In practical cases, the force threshold for truck-mounted concrete pumps, for example, lies at 300 kg. If the proximity switch detects that the threshold value is fallen short of, this situation indicates an underload case and thus, for example, an imminent tilting of the mobile device. The corresponding signal of the proximity switch can be utilized to emit an alarm signal or to interrupt the operation of a boom of the mobile device automatically or to allow only those movements of the boom which diminish the tilting moment of the machine, that means which reduce the load. It is also conceivable to retract the boom automatically in response to the signal. Likewise, the sensor system of the inventive supporting device can be advantageously utilized to assure ground contact of the support feet in accordance with the standard DIN EN 12001:2012-11 before the boom is allowed to be taken into operation.
The inventive support with a contactless proximity switch works especially reliably in relation to the detection of the ground contact, in particular in case of dirty site environments. Even with coarse contamination, the functionality is not adversely affected. At the same time, the inventive solution can be realized in a simple and cost-efficient manner.
In accordance with the present invention, the hydraulic cylinder can be mounted at an arbitrarily designed support which is connected to the mobile device, i.e. for example to the vehicle frame of a truck-mounted concrete pump, in a supporting force-transmitting manner. In a preferred embodiment, the support comprises an exterior pipe which extends along a central longitudinal axis, with the hydraulic cylinder being arranged shiftable inside the exterior pipe. With advantage, the exterior pipe in this embodiment represents a guide for the shiftable hydraulic cylinder. At the same time, the exetrior pipe protects the hydraulic cylinder.
Preferably, the proximity switch is fastened to the support, e.g. to the exterior pipe, and responds to an approach of a measuring mark arranged on the hydraulic cylinder. Alternatively, it is also possible to fasten the proximity switch to the hydraulic cylinder and to arrange the measuring mark on the support and/or exterior pipe. In principle, any contactless working proximity switch is suitable for use as proximity switch which works magnetically, electromagnetically, inductively, capacitively, optically or ultrasoncially. But it is also possible to use non-contactless working switches, pushbuttons or roller-type limit switches.
In a preferred embodiment, the hydraulic cylinder is mounted via a bearing bolt on the support, with the bearing bolt resting in bearing bores on the support and on the cylinder head of the hydraulic cylinder.
For example, at least one of the bearing bores can be designed as an oblong hole at which the hydraulic cylinder is guided along the central longitudinal axis. Hereby, a guidance of the hydraulic cylinder on the support and/or exterior pipe as well as longitudinal movability between the upper and lower end position can be realized in a simple and robust manner. Preferably, the oblong hole is arranged in the cylinder head of the hydraulic cylinder, in particular centrically in relation to the central longitudinal axis. The oblong hole ends, at which the bearing bolt arrests, define the upper and lower end position of the hydraulic cylinder in the exterior pipe. The supporting force is transmitted via the bearing bolt when the bearing bolt rests at the arrest stop of the oblong hole.
In an alternative embodiment, the bearing bolt has a non-rotation-symmetrical, preferably eccentric cross-section relative to the axis of the bearing bolt in its end sections in which it rests in the bearing bores on the support. Accordingly, the outside measure of the bearing bolt in the end sections in vertical direction can be smaller than in horizontal direction. Likewise, the bearing bolt in a central section in which it rests in the bearing bore on the cylinder head can have a non-rotation-symmetrical, preferably eccentric cross-section relative to the axis of the bearing bolt, with the outside measure of the bearing bolt in the central section in vertical direction then being smaller than in horizontal direction. The bearing bolt thus configured can be advantageously mounted in circular bearing bores on the cylinder head and/or on the support. On account of the asymmetrical shape, the inside measure of the bearing bore in vertical direction is larger than the outside measure of the relevant section of the bearing bolt so that the bearing bolt is vertically shiftable in the relevant bearing bore. The upper and lower side of the asymmetrical cross-section define the upper and lower end positions of the relative movement of the support and hydraulic cylinder. The supporting force is transmitted via the bearing bolt, when the bearing bolt rests against the upper and/or lower arrest stop of the bearing bore. The supporting device can be exposed to a substantial static load which leads to a high contact pressure of the bearing bolt in the soffit of the bearing bore. To keep the contact pressure as low as possible, the outer contour of the asymmetrical cross-section of the bearing bolt can advantageously be adapted to the inner contour of the bearing bore in those areas in which the bearing bolt rests at the soffit of the bearing bore when the support foot has been lowered. For example, with a circular bearing bore, the outer contour of the bearing bolt in the relevant area may have the same radius as the inner contour of the bearing bore.
With the asymmetric configuration of the bearing bolt in the relevant bearing areas as described before, it is of advantage if the bearing bolt is guided in torque-proof manner in the bearing bore at the cylinder head and/or in the bearing bores on the support. In this manner, the vertical shiftability of the hydraulic cylinder relative to the support is assured in a defined way.
Depending on the configuration of the inventive supporting device, the total stroke of bearing of the hydraulic cylinder relative to the support between the two end positions may be comparably small, for example it may amount to just a few millimeters. This affects the precision and reliability when generating the supporting-load-dependent signal by means of the proximity switch. To avoid this problem, a preferred embodiment of the present invention provides a gearbox co-acting with the sensor system that intensifies the stroke of the relative movement of the hydraulic cylinder and support. For example, the gearbox may be a lever gearbox comprising a lever pivoted on the support. At one point of attack, for example, the lever may be connected to the bearing bolt vertically shiftable in the bearing bores of the support, with one measuring mark being arranged at a point of the lever which is located farther away from the rotary point of the lever than the point of attack. On account of the longer lever arm, the measuring mark when shifting the hydraulic cylinder relative to the support moves stronger than the bearing bolt. The proximity switch responds to an approach of the measuring mark located on the lever and thus it detects the movement more reliably.
With a possible configuration of the inventive support, only the weight force acts as a force on the hydraulic cylinder as a force directed towards the ground.
When the support foot is raised, this force causes a lowering movement of the hydraulic cylinder relative to the support.
With an alternative embodiment of the inventive supporting device, a spring element is provided for which rests on the support and which exerts a spring force on the hydraulic cylinder that is directed towards the ground. Preferably, the spring element is mounted between a cylinder head of the hydraulic cylinder and an exterior pipe bulkhead. Preferably, the spring element is configured as a compression spring, optionally it may also be configured as a tension spring. For example, the spring element is configured as a spiral spring or cup spring, with it also being possible to provide several spring elements in combination with each other, no matter whether in series and/or in a parallel arrangement, e.g. a multitude of stacked cup springs or a multitude of spiral springs arranged within each other. For example, the spring element can be made of a metallic material or produced on a plastic basis. With further preference, several spring elements are provided for, in particular at least two spring elements, which are arranged side by side or one behind the other between the hydraulic cylinder and the exterior pipe bulkhead. The spring force and/or pretension of the spring element can be adjustable in order to be able to variably pre-determine the load threshold at which the inventive ground contact sensor system responds.
With special preference, the inventive supporting device comprises another spring element, with the spring elements being arranged in a double-pipe guidance about the central longitudinal axis. Hereby, a coupling of several spring elements can be realized in a simple and robust manner. The spring elements can be arranged independently of each other and be guided individually through one of the two inner shell areas of the double-pipe guidance. In accordance with an advantageous embodiment, the supporting device comprises another sensor facility which produces a signal when the support foot is raised. Conventional supporting devices in most cases comprise a sensor system which detects whether the support foot has been raised. The signal from this sensor system can be utilized, for example, in order to assure in driving mode of the vehicle that all support feet have been raised. This further sensor facility can be integrated into the inventive concept in order to improve safety still further. For example, if the (logically inverted) signal of the further sensor facility indicates that the support foot has not been raised, it means by inverse conclusion that the support foot has been lowered (at least partially). In accordance with the present invention, the operation of a boom can then be made dependent on whether the signal from the proximity switch of the first sensor facility signalizes a sufficient support load and whether the signal from the further sensor facility signalizes at the same time that the support foot has not been raised. This redundancy increases safety.
In accordance with an advantageous embodiment, the inventive supporting device comprises a control facility which is suitably configured to control a boom of the mobile device dependent on the signal from the sensor facility. For example, a vehicle equipped with an inventive supporting device may comprise an actuator to actuate a boom which is coupled to the control facility of the supporting device. Hereby, the operation of the boom of the vehicle can be released automatically, released partially or be blocked.
With a vehicle, e.g. a truck-mounted concrete pump, equipped with an inventive supporting device, each of the (typically four) supporting devices is expediently provided with a cross girder which relative to the vehicle can be laterally extended or swung-out, in particular hydraulically. Lateral extendability or swivability is indispensable in order to enhance the supporting area beyond the vehicle width (permitted under traffic law).
Practical examples of the present invention are described in greater detail in the following by way of drawings where:
Arranged within the exterior pipe 12.1 is a sensor facility 19 in form of a proximity switch which is fastened by means of fastening means 19.1 at the outside on exterior pipe 12.1. The sensor facility 19 is directed towards a measuring mark 19.2 which is fastened at cylinder head 13a and which protrudes laterally from cylinder head 13a. In the status shown here without ground contact, the relevant distance d11 is maximal. The proximity switch responds, i.e. it changes its switching status when the distance between proximity switch and measuring mark 19.2 falls below and/or exceeds a certain value. Thereby, the sensing device 19 finally responds to the distance of the hydraulic cylinder 13 from its upper end position.
The support 12 can be extended downwards by shifting an inner pipe 12.2 relative to the outer pipe 12.1 downwards by means of the hydraulic cylinder 13. To detect the retracted position of the inner pipe 12.2, a second sensor facility 20, also in form of a proximity switch, is provided within the exterior pipe 12 which responds to an approach of a measuring mark 20.2 fastened to the inner pipe 12.2. In the retracted status shown here, the relevant distance d21 is minimal. The second sensor facility 20 is fastened by means of fastening means 20.1 to the exterior pipe 12.1. The fastening means 20.1 are configured as a T-shaped angle plate which is guided through an opening 12.1a of the exterior pipe.
The sensor facilities 19, 20 are connected to a control facility 21 which is suitably configured to control one or more function(s) of a vehicle (not shown here) depending on the switching conditions of the sensing devices 19, 20, i.e. depending on detected distances d21 and d11. In particular, the function of a boom is only released if the sensing device 19 detects that the distance d11 falls below a defined value and that distance d21 at the same time exceeds a defined value.
As shown in
In
The upper and lower side of the asymmetrical cross-section of bearing bolt 18 define the upper and lower end positions of the relative movement of support 12 and hydraulic cylinder 13. In order to keep the contact pressure of bearing bolt 18 at the inner soffits of bearing bores under load as low as possible, in particular to avoid a linear force introduction, the outer contour of bearing bolt 18, as described hereinabove, in the turned-off end sections 23 is adapted to the inner contour of the relevant bearing bore. Bearing bolt 18 is torque-proof guided at the support 12. This purpose is served by a guidance projection 25 with vertical guidance areas. As shown in
As one may gather from
An alternative configuration with a gearbox to intensify the stroke of the relative movement is shown in
In the practical example shown in
Laminated spring 29 assumes a shape in which the free end of laminated spring 29 maximally approaches the upper proximity switch 20. With the support foot 12a being lowered (shown at right), the cylinder head 13a is moved upwards, whereby the plunger 32 is slided into bearing bolt 18. This causes the laminated spring 29 to deform so that its free end utilized as measuring mark maximally approaches the lower proximity switch 19. Based on the signals of the oppositely responding proximity switches 19, 20, lowering and setting-down of the support foot 12a on the ground can be detected reliably and redundantly.
In the practical example shown schematically in
Number | Date | Country | Kind |
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10 2013 007 869.5 | May 2013 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/054677 | 3/11/2014 | WO | 00 |