Device for supporting and moving a door in a multitude of positions

Information

  • Patent Grant
  • 6209264
  • Patent Number
    6,209,264
  • Date Filed
    Wednesday, January 6, 1999
    26 years ago
  • Date Issued
    Tuesday, April 3, 2001
    23 years ago
Abstract
A device for suspending and moving a door leaf perpendicular and parallel to a wall. The device comprising a first set of rails extending in a direction perpendicular to the wall, a second set of rails extending in a direction parallel to the wall and an elongated member which extends both parallel to and perpendicular to the wall. The door leaf is slidably mounted on the first set of rails and the first set of rails is slidably mounted on the second set of rails. The door leaf includes a motor which operatively engages the elongated member to move the door leaf perpendicular to the wall and parallel to the wall to open and close an opening in the wall.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to a device for opening and closing a door and more specifically, this invention relates to a device to effect multiple movements of a suspended door leaf.




2. Background of the Invention




In an overwhelming majority of situations, a door is opened and closed by hinges along the longitudinal edge of the door. This arrangement has unavoidable disadvantages. Specifically, as the door swings open or shut, the area included in a circular section, the radius of which is equal to the width of the door, must be free of all encumbrances. Longitudinally-hinged configurations also bring problems when thick doors are utilized, inasmuch as thicknesses have to be limited so as to allow clearance of the door edge with the door jamb. This disadvantage is most serious in such situations (shielding of radio frequency radiation or magnetic fields in particular) where one must ensure intimate and continuous contact between the door leaf and the walls of the enclosure or when the door leaf must bear some attachments or equipment that increase the effective thickness of the leaf.




Anechoic chambers are another case in point: the walls of the enclosure, the door leaf included, are covered with cones that normally project inwardly toward the center of the enclosure to distances of one meter or more. The use of much larger cones also is not unusual. Such protrusions makes the use of a door leaf extremely difficult to incorporate in a hinged door arrangement. To overcome this shortcoming, a regular thickness door is employed to initially seal the chamber, but then the door is covered with an absorber trolley containing the inwardly directed cones. As such, providing a door with anechoic surfaces requires two actions, first closing the door and then rolling the trolley in position. The same operation, in reverse, is required when exiting the anechoic room through the door opening.




Hinged door configurations suffer from other drawbacks. Specifically, where the axis of rotation defined by the hinges is vertical, the center of gravity of the door leaf is at some distance from that axis and thus the weight of the door produces a torque that must be counteracted by the hinges. This torque results in a gradual strain on the hinges with concomitant wear and tear of the hinges and misalignment of the door leaf. Also, because of the relatively large momentum of inertia of the edge-supported door leaf around the axis of rotation, motor-effected opening and closing of the leaf is often most cumbersome and expensive.




Finally, hinge-secured door leafs have the further disadvantage that they cannot be moved fully away from the door opening to allow adequate access to the door frame and surrounding elements of the enclosure wall. Examples of hinge secured door leafs include U.S. Pat. Nos. 4,486,980; 4,561,209; 4,953,324; and 5,013,869.




Several attempts have been made to overcome the aforementioned disadvantages in hinge-supported vertical door leafs. One method involves suspending the door from one or more wheels or glides. The wheels or glides are allowed to roll or slide on a horizontal rail to facilitate opening or closing the door. However, this configuration allows motion in only one rectilinear direction, which is perpendicular to the door opening, such movement indeed necessary when the leaf is particularly thick.




Other door configurations include a door leaf suspended from wheels that roll on a curved channel to impart door rotation around a vertical axis as the door is opened or closed. These arrangements suffer from the same disadvantages as hinge-supported doors, particularly when the leaf is more than a certain thickness.




Generally, motion in two rectilinear dimensions has proven to be much more difficult to effect, with multiple sets of rails, wheels or glides required. Heretofore, such arrangements have proven cumbersome especially when one seeks motorized transport of the door leaf inasmuch as two motors and/or a complex shifting mechanism are needed. (See e.g. U.S. Pat. No. 4,691, 581 and U.S. Pat. No. 4,753, 038. In the '038 patent, a door leaf is suspended from a rail which is in turn suspended from a perpendicular rail. The '038 patent requires that the door leaf pivot around a vertical axis and be supported by floor-mounted supports).




Systems, such as the ones discussed above where the door leaf is transported on ground-mounted rails have the additional disadvantage that additional supports must be provided to vertically maintain the door leaf. Also, ground mounted hardware, such as rails, impede access to the door and suffer damage as equipment is rolled over them. U.S. Pat. Nos. 4,644,690 and 4,753,038 disclose doors rolling on floor-mounted rails.




Two-dimensional or “dual movement” door motion is often required to effect unimpeded access to the door opening, particularly when “bulky” door configurations are utilized, such as in MRI- and Anechoic-applications.




A need exists in the art for a simple device to support and transport a door leaf in a plurality of positions. The configuration should be capable of multiple positioning of the leaf when a single channel, a single drive, and a single motor are utilized. The configuration should be particularly accommodating for heavy doors and bulky door designs, such as those incorporating thick dimensions in anechoic applications or movable panels for electromagnetic radiation shielding. The device should also be able to rely on only one means for positioning the door relative to an opening defined by a door jamb.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide a device for supporting and moving a door in a plurality of positions that overcomes the disadvantages of the prior art.




A further object of the invention is to provide a device for a multi-action door leaf. A feature of the present invention is the suspension of a door leaf on rails to allow the leaf to slide perpendicularly relative to a plane defined by a door frame in an enclosure. Another feature is that these same rails are mounted on a carriage which slides over rails parallel to the plane. An advantage of the present invention is that the door leaf moves perpendicular to the door frame and then parallel to the door frame in one continuous motion. Another advantage is that the device accommodates the opening and closing of door leafs integrally formed with anechoic surfaces so that the establishment of an anechoic surface at an opening defining the door jamb is made simultaneously with the door engaging with the door jamb. As such, no need for a separate absorber trolley in conjunction with the door operation is necessary.




Another object of the invention is to provide a device for a dual movement door leaf that employs a single motor. A feature of the present invention is that a single motor removes a door leaf from its jamb using over-head rails by first sliding the leaf perpendicularly from the plane of the wall of an enclosure and then secondly laterally sliding the door leaf parallel to the plane of the wall and away from the door opening. An advantage of the present invention is that a single motor effects the door leaf motion perpendicular to the wall when the door is first opened and then parallel to the wall and conversely when the door is closed. Another advantage is that no floor mounted hardware is required, thereby providing a smooth threshold.




Yet a further object of the invention is to provide a device for maintaining and moving a door in a multitude of positions that employs a single channel and drive chain. A feature of the present invention is that the door leaf is transported by a single motor that engages the longitudinal axis of a single continuous path which deviates by as much as 90 degrees. An advantage of the present invention is that a single motor driven along a continuous drive chain effects door leaf motion in a myriad of directions.




Still another object of the invention is to provide a device for a dual movement door leaf that places minimal stress on the motor and drive chain. A feature of the present invention is that door leaf is suspended from rails that allow the leaf to slide perpendicularly to the plane of the wall of an enclosure while these rails are mounted on a carriage that is free to slide over rails parallel to the plane of the wall. An advantage of the present invention is that weight of the door leaf is not supported by the motor and drive mechanism, thereby minimizing warping and wear and tear of the motor and drive mechanism.




In brief, the invention provides a multi-action door mechanism comprising a door leaf defining a plane; and a single motor attached to said door leaf so as to cause said leaf to move in a multitude of directions relative to the plane.




Also provided is a double-action door comprising a door leaf; a door jamb adapted to receive said door leaf, said doorjamb defining a plane; and a motor attached to said leaf so as to cause said leaf to disengage from said jamb by first moving said leaf perpendicular to the plane and then moving said leaf parallel to the plane.











BRIEF DESCRIPTION OF THE DRAWING




The present invention together with the above and other objects and advantages may best be understood from the following detailed description of the embodiment of the invention illustrated in the drawing, wherein:





FIG. 1

is a perspective view of an exemplary embodiment of the device, in accordance with features of the present invention;





FIG. 2

is a perspective view of motor and leaf-actuating system of the device, in accordance with features of the invention;





FIG. 3

is a detailed view of the leaf-actuating, motor mount assembly;





FIG. 4

is a view of

FIG. 3

taken along line


4





4


;





FIG. 5

gives an overall view of the door latching mechanism;





FIG. 6

is a view of

FIG. 5

taken along line


6





6


;





FIG. 7

is a view of

FIG. 6

taken along line


7





7


; and





FIG. 8

is a view of

FIG. 5

taken along line


8





8


.











DETAILED DESCRIPTION




The present invention provides a device for supporting and moving from above a door leaf wherein a single channel, a single motor, and a single drive acting on a single drive chain are utilized to move the leaf perpendicular to the door opening and also parallel thereto. The single drive can be actuated in a myriad of ways, including, but not limited to electrical actuation and pneumatic actuation.




While the movement from perpendicular motion to parallel motion is continuous, the movement also can be interrupted anywhere along the arc defined by right angle which defines the extremes of the door leaf movement.




Overall Design





FIG. 1

provides an overall view of the manner in which a door leaf is supported and transported according to the present invention. The sliding door mechanism is referenced by the numeral


10


. A door leaf


12


, having a first surface


13


and a second surface


15


, is shown in the position where the door leaf covers an opening (not shown) in the wall


14


of the enclosure


16


. The door leaf


12


is suspended from a carriage


18


by means of vertical support (i.e. hanging) bracket assemblies


20


and secondary stabilization brackets


22


, with both types of brackets attached to the door leaf by means of door-mounted brackets


24


. The support brackets


20


and the secondary stabilization brackets


22


rest on glides


26


adapted to slide on a first set of rails


28


. The first rails


28


extend in a direction that is generally perpendicular to the door leaf


12


so as to allow the door leaf


12


to slide in a direction generally perpendicular to the wall


14


. The carriage


18


is slidably positioned on a second set of rails


30


that are parallel to the surface of the wall


14


of the enclosure


16


. Movement of the carriage


18


on the rails


30


facilitates lateral movement of the door leaf


12


, i.e. in a direction generally parallel to the plane of the leaf


12


. These second set of rails


30


are anchored to a manifold of suitable beams that is itself anchored to the wall


14


or freely standing on the floor.




Movement of the door leaf may be effected either manually or by means of a motorized assembly that is mounted on the first surface


13


of the door leaf


12


, whereby the first surface directly opposes the carriage


18


and the rail assemblies


28


and


30


. A suitable (e.g. 3 phase, 0.3 kW) motor


34


rotates a sprocket


36


that engages a complementary surface


38


mounted upon a channel


40


. While generally elongate, the longitudinal axis of the channel


40


deviates in a predetermined configuration. In the embodiment shown, the channel


40


effects a right angle bend


42


where it is intended for the door leaf


12


to begin altering its perpendicular direction of motion to a parallel direction of motion relative to the plane defined the door leaf. The channel


40


is anchored to the wall


14


at a point above the door opening and/or to the manifold supporting the second set of rails


30


. The action of the sprocket


36


advancing along the complimentary surface


38


provides the generally perpendicular and parallel motion of the door leaf as discussed above.





FIG. 1

also depicts a latching assembly


21


for latching the door leaf


12


in place as well as a safety/escape system assembly


11


.




Door Suspension Mechanism.




A salient feature of the invention is that the door leaf is suspended from above without the need for floor mounted hardware. The orthogonal configuration of the carriage


18


allows very accurate and reproducible movement of the door leaf, vertically as well as horizontally. A first set of surfaces


17


of the carriage


18


is provided to extend perpendicular to the plane defined by the wall


16


. These first set of surfaces


17


support a first set of rails


28


extending coaxially therewith. A second set of surfaces


19


, extending in a generally parallel direction relative to the enclosure wall


16


, slidably receives the second set of rails


30


. The second set of rails


30


are supported on an immovable substrate


31


which extends parallel to the plane defined by the enclosure walls

FIG. 2

shows a detailed view of the door suspension mechanism.




The vertical support brackets


20


and the secondary brackets


22


are attached to the glides


26


so as to allow the brackets to slidably communicate with the first rail set


28


. While two rails are illustrated, other rails can be added or just one rail may be utilized, depending on the weight or size of the leaf or panel to be moved. The rails


28


are mounted on the carriage


18


which itself moves in tandem with the leaf


12


. The vertical support brackets


20


are each affixed to a door-mounted bracket


24


by means comprising a Clevis mount


48


and a vertical member


23


. The stabilization brackets


22


communicate with a door-mounted bracket


24


(see

FIG. 1

) via an elongated member comprising a rod, threadably received by a turnbuckle


46


. The elongated member, positioned so as to generally form an upwardly directed, ever widening acute angle relative to the door, is terminated at each end with a Clevis mount


48


to facilitate hingeable attachment of the elongated member to the stabilization bracket


22


and the door-mounted bracket


24


. The turnbuckles


46


allow adjustment of the load of the door leaf


12


supported by the stabilization brackets and thus ensure proper vertical orientation of the door leaf and minimal load and stress on the motor


34


and motor assembly.




A variety of means may be employed to effect the sliding movement of the door leaf on the rails and in and out of engagement of its door frame. For example, wheels mounted on the brackets


20


and


22


and allowed to roll on tracks designed to receive such wheels constitute an alternative to the glides


26


, especially for a massive door leaf. The glides


26


illustrated in

FIG. 2

conform very precisely to the cross-section of the rails


28


,


30


, thus maximizing the area of contact between the glides and the rails in both lateral and in both vertical directions. Thus the glides


26


confer the advantage of limiting wobble and swaying of the door leaf and ensuring that the door leaf will not seek to overshoot past the bend


42


in the channel


40


. Moreover, the glides


26


may be supplemented with roller bearings if less friction is desired, and such friction may be made adjustable by installing screw-adjustable brakes on the glides.




Motor Suspension and Drive Mechanism.




The method for suspending the motor


34


and transporting the door leaf


12


is illustrated in

FIGS. 2 and 3

. As noted supra, the instant configuration is unique inasmuch as the door leaf


12


is activated from complete door closure to complete door clearance by a single motor acting on a single drive path, such as a chain configured to a predetermined shape. The drive sprocket


36


is energized by the motor


34


and is engaged by and acts upon the complimentary surface (e.g., a drive chain)


38


mounted in the channel


40


. Thus, when a predetermined voltage is applied to the motor, the sprocket


36


acts upon the complimentary surface


38


with the resulting reaction causing the entire door leaf to either engage or disengage with the door frame. A voltage of the opposite polarity causes leaf movement in the opposite direction. A pinch roller


50


situated so as to confine a portion of the channel


40


between the sprocket


36


and the roller, allows for stable contact between the drive sprocket


36


and the complementary surface


38


.




As shown in

FIG. 3

, the motor


34


itself is mounted on a hinge assembly


52


. This hinge assembly


52


allows the sprocket


36


to negotiate the curve at the channel bend


42


while the pinch roller


50


biases the sprocket to mesh with complementary surface


38


contained in the channel


40


. Also, the hinge assembly


52


allows the motor to be decoupled from the track in emergencies or whenever necessary. The door leaf also may be actuated manually once the motor is decoupled.




As shown in greater detail in

FIGS. 3 and 4

, the motor


34


communicates with the drive sprocket


36


via a rotatable motor shaft


54


. The motor


34


is attached to a mounting generally designated as


55


. The mounting


55


comprises a platform


56


and a lag plate


58


formed at a right angle so that two portions of the lag plate form two planes that are at 90 degrees from each other. A first laterally extending portion


60


of the lag plate slidably communicates with the platform


56


in a direction perpendicular to the door leaf and via an adjacently disposed interaction between a linear carriage


62


and a linear way


64


. The linear carriage


62


is attached to a depending surface


61


of the lag plate while the linear way is attached to the platform


56


. This slidable feature accommodates closure of a door leaf for a variety of leaf thicknesses, jamb thicknesses, and door-jamb contact requirements. An end stop plate


72


limits the sliding motion.




An inwardly (i.e. medially) facing surface


68


of the upwardly extending portion


66


of the lag plate


58


directly supports the motor


34


, while an opposing (laterally) facing surface


70


supports the pinch roller


50


.




This motor-pinch roller mounting configuration facilitates the positioning of the channel


40


intermediate to the roller


50


and the motor


34


, as discussed supra.




To maximize contact of the sprocket


36


to the complementary surface


38


in the channel


40


, particularly when the channel changes direction, the mounting


55


further comprises a means for laterally varying the position of the motor


34


vis-a-vis the longitudinal axis of the channel


40


. This lateral varying means comprises a hinge


74


(

FIG. 3

) having its longitudinal axis parallel to the door leaf


12


. A first side


76


of the to hinge, proximal to the door leaf


12


is attached to an upwardly extending portion


78


of the platform


56


, while a second side


80


of the hinge, distal to the door leaf, is attached to an upwardly extending portion


82


of a platform resting surface


84


.




Motor Decouplina Mechanism




To facilitate manual operation of the door, also provided is a means for decoupling the door-leaf actuating sprocket


36


from the channel


40


. This decoupling means, illustrated in

FIG. 4

, includes a toggle clamp


92


, actuated by a safety cord


94


. The toggle clamp is comprised of a plunger


96


juxtaposed so that when the plunger extends medially (i.e., toward the motor drive assembly), the plunger contacts a shaft


88


rotatably receiving and supporting the pinch roller


50


.




Upon actuation of the safety cord


94


, the plunger


96


is extended outwardly and against a surface of the pinch roll shaft


88


proximal to the clevis mount


98


. This action causes the lag plate


58


to become displaced outwardly, and towards the motor


34


, thereby causing similar displacement of the motor assembly platform


56


in a direction toward a longitudinal edge of the door and away from the center line of the motor assembly, with the center line defined by the channel


40


. As a result of these actions, the sprocket


36


disengages from the channel


40


. To more fully disengage the sprocket from the channel, the motor platform


56


can be spring biased toward the longitudinal edge of the door leaf, (i.e., and therefore in a direction perpendicular from the longitudinal axis of the channel


40


. As depicted in

FIG. 3

, this spring biasing can be effected by a spring


75


, having a first end attached to the first or proximal side


76


of the motor mount hinge


74


and a second end attached to the motor mount platform surface


84


. The spring is attached to a laterally facing surface


77


of the proximal side of the hinge. When the sprocket


36


is fully engaged with the channel


40


, the spring


75


is in an extended mode. However, when the toggle clamp


92


is actuated, the plunger from the clamp serves to move the motor mount platform


56


laterally (i.e., in a direction perpendicular to and away from the point on the longitudinal axis of channel


40


at which the sprocket is engaged). This plunger action facilitates the retractable characteristic of the spring and therefore facilitates axial movement of the motor platform relative to the hinge


74


a sufficient distance to decouple the sprocket


36


from the channel


40


. Aside from a retractable spring mechanism, a compressive spring can be utilized to facilitate sprocket decoupling. In such an arrangement, a medially facing surface


79


of the upwardly extending portion


78


of the motor platform


56


is contacted with a first end of the compressive spring while the second end of the compressed spring is attached to the platform support surface at a region intermediate the upwardly extending portion and the motor


34


. In this alternate spring biased configuration, the sprocket is pushed away from the channel by the spring.




Door Latching Mechanism




A myriad of mechanisms for maintaining the door leaf engaged with its door frame are possible, and well known in the art. However,

FIGS. 5-8

depict an exemplary double-latching configuration unique to the industry. This door latching mechanism operates separate from the main door leaf drive, discussed supra, and in essence serves as a supplemental means for actuating the door leaf perpendicularly to the wall to effect an intimate seal between the leaf and the door jamb.





FIG. 5

presents an overview of the door latching mechanism as well as the door-leaf drive mechanism. The door latching mechanism is effected by communication of latch shafts


100


with latch block assemblies


101


, the later of which are anchored to the wall of the enclosure. The latch shafts


100


are slidably attached to the door leaf


12


via latch shaft guide ways


99


which are in turn attached to the door leaf.




Each of the latch shafts


100


interact with the latch block assemblies


101


via one or more protuberances


103


which are attached to and laterally extending from the latch shaft


100


. The protuberances


103


are arranged to slidably engage and disengage with each of the latch blocks upon axial actuation of the latch shaft


100


. The instant configuration depicts the latch shafts


100


at the periphery of the door leaf defined by the longitudinal edges of the door leaf. However, it should be appreciated that the latch shafts


100


can be similarly arranged so as to extend parallel to, and generally situated at, the horizontal edges of the door leaf. Detailed description of the latch-block mechanism is depicted in FIG.


7


.





FIGS. 6 and 7

provide a more detailed depiction of the latch shaft actuating system. For clarification, certain components have been eliminated, including the drive train channel


40


which normally is disposed intermediate the pinch roller


50


and sprocket


36


, and the secondary support bracket


22


which normally rests upon its bracket slide


26


and depends therefrom.




Axial actuation of the latch shafts


100


occurs either manually or via a latch shaft motor


102


. The motor


102


is mounted onto a latch shaft motor mount


104


which is generally flat in configuration and juxtaposed to one of the latch shafts so that the mount's longitudinal axis is parallel to the longitudinal axis of the latch shaft.




A second surface


110


of the latch shaft motor opposes an exterior surface of the door leaf (the leaf has been eliminated from the drawing for clarity) and slidably communicates with the leaf while remaining co-planer therewith. The point of slidable attachment of the mount


104


to the door leaf is a bolt


111


or rod extending perpendicularly to the mount


104


and extending transversely through the mount at a region of the mount forming a slot


109


, whereby the slot has a radius. The radius is configured relative to the latch motor shaft aperture


112


. The bolt is anchored to the door leaf, but free to travel within the confines of the slot.




The motor


102


is positioned on a first surface


106


of the mount so as to facilitate rotation of a spur gear


108


which is itself mounted proximal to the opposing, second surface


110


of the latch shaft motor mount


104


. The spur gear


108


is arranged so that the plane formed by its periphery is generally parallel to the plane formed by door leaf.




The motor


102


on the first surface


106


communicates with the spur gear


108


via a shaft slidably received through a region of the mount and door leaf which forms a transverse aperture


112


. In this configuration, the door leaf


12


is intermediate the second surface


110


of the mount and the spur gear


108


.




Intermediate the periphery of the spur gear


108


and an opposing longitudinally extending region of the latch shaft


100


is a gearway


114


itself attached longitudinally to the latch shaft so as to mesh with the periphery of the spur gear


108


. Upon actuation by the latch shaft motor


102


, the spur gear


108


turns circumferentially to effect a longitudinally extending motion to the latch shaft


100


. Reversing the polarity of the motor reverses the direction of extension of the latch shaft so as to selectively slidably engage or disengage the latch shaft


100


with a region of the door jamb (not shown) forming an aperture.




The action of the latch shaft which is proximal to the latch shaft motor assembly is coordinated with a latch shaft distal to the motor assembly via a cross latch drive shaft


116


situated intermediate the proximal and distal latch shafts and generally perpendicular to the two latch shafts


100


. Each end of the cross latch drive shaft


116


terminates with spur gears


118


. The peripheries of these spur gears


118


are mated with cross latch drive shaft gear ways


120


positioned on the shafts at approximately a 90 degree angle relative to the gearway


114


juxtaposed to the latch shaft motor


102


. As such, upon actuation of the proximal latch shaft, the cross latch drive shaft serves to actuate the distal drive shaft in an identical manner.





FIG. 8

is a view of

FIG. 5

taken along line


8





8


and depicts detail of the communication between the latch shaft protuberance


103


adapted to be slidably received by the latch block


101


. The view in

FIG. 8

depicts the latch shaft


100


engaged with the latch block


101


. To engage the latch shaft with the block, the latch shaft is actuated axially and in this case upwardly so as to cause the protuberance


103


to contact a cam surface


105


of the latch block


101


in such a manner so as to be confined by the surface. The cam surface


105


extends generally inwardly along the longitudinal axis of the latch block but also deviates laterally from the longitudinal axis so as to cause the protuberance to travel along the cam surface and toward the wall


14


of the enclosure


16


defining the door jamb. This action causes the entire door to move perpendicularly to, and toward the door jamb to effect a more complete seal with the door jamb. It is this additional perpendicular action of the door leaf toward the plane of the door jamb that necessitates the linear carriage


62


and linear way


64


configuration on the first motor mount platform


56


, in as much as such perpendicular action (relative to the plane defined by the door jamb) can vary as much as a few inches once the door leaf is positioned by the door leaf actuating motor


34


. In essence, and as noted supra, this supplemental, additional perpendicular movement is effected via a second motorized mechanism that is separate from the main door leaf drive mechanism.




To assure precise mating of the protuberance


103


with the cam surface


105


, the latch shaft guideways


99


which are juxtaposed medially to the cam surface define a longitudinally extending channel


97


adapted to slidably communicate with the protuberance. As such, the channel


97


accommodates slidable movement of the protuberance relative to the longitudinal axis of the guideway


99


whenever the latch shaft is actuated as described supra.




A safety cord


122


provides for manual decoupling of the motor mount latch shaft gearway


114


from the motor mount spur gear


108


. In an engaged configuration, the spur gear mates fully with the gearway


114


, via pressure applied laterally onto a peripheral region of the mount


104


by a plunger


115


of a second toggle switch


113


. However, when the toggle switch


113


is actuated by the safety cord


122


, the plunger


115


of the second toggle lever


113


, retracts medially, i.e., in a direction away from the mount


104


, thereby resulting in a relaxation of the mating interaction between the spur gear


108


and gearway


114


. To more fully retract the spur gear from the gearway, the mount can be spring-based medially at a region of a medial edge


119


of the motor mount plate


104


juxtaposed to a medial end of the slot


109


. The spring biasing is effected via a spring


117


attached at one end to the region of the medial edge


119


of the motor mount plate


104


, and attached at another end to a stationary point


121


(also depicted on

FIG. 6

) on the door leaf and in a direction toward the midline of the door leaf.




When the plunger is retracted manually via the safety cord


122


, the depending end of the spring biased motor mount plate


104


swings medially, causing a disengagement of the spur gear


108


from the gearway


114


. Once disengaged, the door can be unlatched manually.




Latching and unlatching of the door leaf may be effected remotely, again a special advantage in high-radiation, toxic, or otherwise hazardous environments.




Exemplary Embodiment




The method for a dual movement door leaf disclosed herewith is applicable in a myriad different situations. The advantages it provides are most useful where a very thick door is required. This is a case with bank vaults, magnetically shielded enclosures, and especially for anechoic chambers where cones must protrude from the inside face of the door leaf. A hinge-pivoted door is most undesirable in such cases.




A prototype door for an anechoic chamber incorporating the features of this invention has been constructed by the inventors.




A wide variety of materials can be employed in the fabrication of the present invention. For examples, the motors, sprocket wheels, drive chain, rails, glides, and other elements of the device are commercially available and for each of these there are several alternate designs available. The door leaf, carriage, rails, manifold, and other individual components can be manufactured from commonly available ferrous or non-ferrous elements and compounds, including but not limited to steel, aluminum, brass, copper, mu-metal, plastic, glass, composites, and other substrates.




In brief, the present invention provides a device for positioning and moving a door leaf perpendicular to and also parallel to the wall defining a jamb of the door. The door is slidably suspended on a first set of rails supported by a carriage. The carriage itself slides on a second set of rails parallel to the wall so that a single channel, a single motor, and a single drive acting on a single drive chain are utilized to cause the leaf first to move perpendicular to the door opening and then parallel thereto as the door is opened and conversely when the door is closed. This action can be reversed so that a door is slid parallel to a plan defined by a doorjamb after first being positioned co-planarly from a point perpendicular to the plane.




The device is designed to be actuated solely by electric power, and does not require pneumatics. Actuation can be effected remotely from a central control panel while feedback information is supplied by a series of roller switches located at different positions along the tracks mating with the main actuating motor


34


. This remote actuation confers special advantage in high-radiation, toxic, or otherwise hazardous environments.




While the invention has been described with reference to details of the illustrated embodiment, these details are not intended to limit the scope of the invention as defined in the appended claims.



Claims
  • 1. A multi-action door mechanism comprisinga) a door jamb defining an opening and a plane; b) a first set of rails extending generally perpendicular to the plane; c) a second set of rails extending generally perpendicular to the first set of rails wherein said first set of rails are slidably positioned on said second set of rails; d) a door leaf slidably mounted on said first set of rails so as to allow the door leaf to move in a direction generally perpendicular to the plane and contact said door jamb; e) an elongated member which is both parallel and perpendicular to the plane; and f) a single motor attached to said door leaf and engaged with said elongated member so as to move said door leaf in said direction perpendicular to said plane.
  • 2. The door mechanism as recited in claim 1 wherein said motor is electrically actuated.
  • 3. The door mechanism as recited in claim 2 further comprising means to move the door leaf manually.
  • 4. The door mechanism as recited in claim 1 wherein the motor is pneumatically actuated.
  • 5. The door mechanism as recited in claim 1 wherein said motor is hingeably mounted on said door leaf.
  • 6. The door mechanism as recited in claim 1 wherein said door leaf is movable parallel to the plane.
  • 7. The door mechanism as recited in claim 1 wherein the door leaf is suspended.
  • 8. The door mechanism as recited in claim 1 wherein said elongated member is stationary.
  • 9. A double acting door assembly comprising:a) a door leaf slidably mounted on a first set of rails and defining a first plane; b) a second set of rails perpendicular to the first set of rails, wherein the first set of rails is slidably positioned on the second set of rails; c) a door jamb adapted to receive said door leaf, said door jamb defining a second plane; d) an elonaated member perpendicular to and parallel to said second plane; e) a motor attached to said leaf and which engages said elongated member to move said leaf perpendicular to the second plane and parallel to the second plane while maintaining the door leaf parallel to the second plane.
  • 10. The door assembly as recited in claim 9 wherein said elongated member is stationary.
  • 11. The door assembly as recited in claim 10 wherein the elongated member extends perpendicularly from the second plane for a predetermined distance and parallel to the second plane for a predetermined distance.
  • 12. The door assembly as recited in claim 10 wherein the motion of the door leaf is determined by a longitudinal axis of the elongated member.
  • 13. The door assembly as recited in claim 9 wherein the leaf is suspended.
  • 14. The assembly door as recited in claim 9 wherein the motor is pneumatically actuated.
  • 15. The door assembly as recited in claim 9 wherein the motor is electrically actuated.
  • 16. A double acting door assembly comprising:a) a door leaf slidably mounted on a first set of rails and defining a plane; b) a second set of rails perpendicular to the first set of rails, wherein the first set of rails is slidably positioned on the second set of rails; c) an elongated member having a longitudinal axis extending perpendicular to and parallel to the plane; and d) a motor attached to said leaf and which engages said elongated member to move said leaf along the longitudinal axis.
  • 17. The door assembly as recited in claim 16 wherein said elongated member is stationary.
  • 18. The door assembly as recited in claim 16 wherein the motor is hingeably mounted on said leaf.
  • 19. The door assembly as recited in claim 16 wherein the door leaf is suspended from said first set of rails.
US Referenced Citations (9)
Number Name Date Kind
2294041 Mims Aug 1942
3886685 Riphagen Jun 1975
4495729 Britzke et al. Jan 1985
4612729 Sato Sep 1986
4924625 Dilcher May 1990
5036899 Mullet Aug 1991
5566505 Kamezaki Oct 1996
5736671 Perala et al. Apr 1998
5852897 Sukale Dec 1998