The present invention relates to a device for testing out-of-plane tensile strength of a load application element fitted to a composite sandwich panel, in particular of a load application element fitted into a cut-out of a composite sandwich panel, cut-out extending through a face sheet and into a lightweight core of the composite sandwich panel.
The present invention further relates to a method of testing of out-of-plane tensile strength of a load application element fitted to a composite sandwich panel, in particular a method of testing the out-of-plane tensile strength of a load application element fitted into a cut-out of a composite sandwich panel, cut-out extending through a face sheet and into a lightweight core of the composite sandwich panel.
Composite sandwich panels are a special type of composite materials/structures fabricated by attaching at least one but preferably two relatively thin but stiff face sheets to a lightweight but thick core. The core material is normally of relatively low strength material, but its higher thickness provides the sandwich composite with high bending stiffness with overall low density. Composite sandwich panels are commonly made by layering a core material between two thin layers that provide strength in tension. The lightweight core is usually attached to the face sheets by adhesive bonding and/or metal brazing. This forms a plate-like assembly.
The face sheets are usually laminates of glass and/or carbon fiber-reinforced thermoplastics and/or thermoset polymers such as unsaturated polyesters, epoxies. Alternatively sheet metal, preferably of lightweight metals such as aluminium, may also be employed for face sheets of sandwich panels. The lightweight core of sandwich panels are usually open- and/or closed-cell-structured foams (such as polyvinylchloride, polyurethane, polyethylene or polystyrene foams, syntactic foams) or open- and/or closed-cell metal foams, preferably of lightweight metals such as aluminium.
Quite often honeycomb structures, preferably of lightweight metals such as aluminium or fibreglass and advanced composite materials, are preferred as lightweight core due to their excellent strength to weight ratio. Honeycomb structures are structures that have the geometry of a honeycomb to allow the minimization of the amount of used material to reach minimal weight. The geometry of honeycomb structures can vary widely but the common feature of all such structures is an array of hollow cells formed between thin vertical walls. The cells are often columnar and hexagonal in shape. A honeycomb shaped structure provides a material with minimal density and relative high transverse shear strength.
The behaviour of a composite sandwich panels is orthotropic, hence the panels react differently depending on the orientation of the structure. Therefore it is necessary to distinguish between in-plane forces and out-of-plane forces. In a composite sandwich panel the face sheets are provided for transferring in-plane forces while the lightweight core is provided for high transverse shear strength.
Composite sandwich panels are widely used where flat or slightly curved surfaces are needed and their high strength-to-weight ratio is valuable. They are widely used in the aerospace industry for this reason, and have been featured in aircraft and rockets for long time. While sandwich panels are capable of carrying high loads, load introduction and/or anchorage of various components requires specific solutions due to said different strength depending on the direction of the applied forces. In order to make full use of the advanced properties of a composite sandwich panel and to avoid damage thereof, the static and dynamic loads from attached components such as lenses, antennas, etc. must be optimally introduced into the structure. As aircrafts, spacecrafts, rockets, satellites, etc. are subject to strong vibrations, the attachment points of components to the sandwich panels carrying them are enormous.
The anchorage of components for load introduction is preferably achieved by means of inserts fitted into the sandwich structure. Such load application elements are fitted into composite sandwich panels either by conventional methods using special tools or by using a new inventive insert and corresponding method as disclosed in the European Patent Applications EP13160089.2 respectively EP13160092.6.
Regardless of the method of fitting the load application elements into the composite sandwich panel, the tensile strength must be tested to ensure the imposed strict requirements of load bearing capabilities are satisfied. At the same time the testing may neither damage the sandwich panel nor the load application element. Furthermore sandwich panels with an uneven or curved outer surface pose special difficulties.
The objective of the present invention is thus to provide a device and method for testing the tensile strength of a load application element within a sandwich panel, which provide for reliable, reproducible results even in case of uneven or curved sandwich panels while at the same time causing no damage to the sandwich panel.
The above identified objective of providing a device for testing the tensile strength of a load application element within a sandwich panel, which provide for reliable, reproducible results even in case of uneven or curved sandwich panels while at the same time causing no damage to the sandwich panel is accomplished according to the present invention by a device comprising a pull member, a push member arranged displacebly with respect to the pull member, a force distribution member and a force gauge arranged between said push member and said force distribution member. The pull member is arranged and configured for applying a tensile strength testing force onto the load application element. The push member is mechanically connected to the pull member so that a reaction force—resulting from applying said tensile strength testing force—is transmitted and distributed on the surface of the composite sandwich panel around the load application element via said force distribution member. The force gauge is configured for measuring said reaction force between the push member and the surface of the composite sandwich panel.
The above identified objective of providing a method for testing the tensile strength of a load application element within a sandwich panel, which provide for reliable, reproducible results even in case of uneven or curved sandwich panels while at the same time causing no damage to the sandwich panel is accomplished by a method comprising the steps of:
The most important advantage of the present invention is its capability to test of out-of-plane tensile strength of a load application element fitted to a composite sandwich panel even if the surface of the composite sandwich panel is curved or uneven. At the same time the device and method of the present invention provide for reproducible testing results. Last but not least, damage to the panel or the insert during testing can be prevented by distributing the testing force on the surface of the panel and around the load application element by means of the force distribution member.
Further characteristics and advantages of the invention will in the following be described in detail by means of the description and by making reference to the drawings. Which show:
Note: The figures are not drawn to scale, are provided as illustration only and serve only for better understanding but not for defining the scope of the invention. No limitations of any features of the invention should be implied form these figures.
Further characteristics and advantages of the invention will in the following be described in detail by means of the description and by making reference to the drawings. Which show:
The face sheet(s) 10 of the composite sandwich panel 5 comprise(s) one or more of the following:
While all illustrated figures shows a honeycomb structure as the lightweight core 15, the lightweight core 15 of the present invention comprises (but is not limited to) one or more of the following:
The lightweight core 15 is preferably attached to the first face sheet 10 and/or said second face sheet 20 by adhesive bonding and/or metal brazing and/or welding and/or soldering.
The perspective cross section of
Also shown on
In preferred embodiment(s) of the present invention, the pull member 81 is arranged slideably within, preferably concentrically within the push member 85. In an even further preferred embodiment(s) of the invention—embodiments illustrated in the figures—the push member 85 comprises an outer cylindrical tube and the pull member 81 comprises an inner cylindrical element slideably arranged within the outer cylindrical tube. Furthermore the force distribution member 87 preferably comprises an essentially circular ring, arranged essentially concentrically with said inner essentially cylindrical tube.
As depicted on
The force gauge 82 is arranged between the push member 85 and the force distribution member 87 and configured for measuring said reaction force R between the push member 85 and the surface of the composite sandwich panel 5. For compensating for an uneven or bent surface of the composite sandwich panel 5, the force distribution member 87 preferably comprises a lower elastic segment.
In the most preferred embodiment(s) of the present invention illustrated in the figures, the force gauge 82 comprises at least three non-collinearly arranged load cells 82.1-82.3. As well illustrated on
The testing device 80 of the present invention is operated in the following manner:
According to the most preferred embodiments of the present invention, the testing of the out-of-plane tensile strength further comprises the steps of:
The reaction force R between the push member 85 and the surface of the composite sandwich panel 5 is preferably measured as a sum of the measurement of the at least three load cells 82.1-82.3 arranged around the circumference of the force distribution member 87.
The first lever arm 61 has a first end 61.1 pivotably connected to the pull member 81 and a second end 61.2 pivotably connected to a first trunnion member 64 while the second lever arm 62 has a first end 62.1 pivotably connected to the push member 85 and a second end 62.2 pivotably connected to the first trunnion member 64. The lead screw 63 is rotatably received by the first trunnion member 64.
The figures show symmetrical embodiment(s) of the lever mechanism 60 further comprising a third lever arm 65 and a fourth lever arm 66. The third lever arm 65 has a first end 65.1 pivotably connected to the pull member 81 and a second end 65.2 pivotably connected to a second trunnion member 67 while the fourth lever arm 66 has a first end 66.1 pivotably connected to the push member 85 and a second end 66.2 pivotably connected to the second trunnion member 67, wherein the lead screw 63 is rotatably received by said second trunnion member 67.
As seen of the figures, the entire the lever mechanism 60 thereby forms a scissor-jack-like arrangement, the lever mechanism 60 being configured for increasing respectively decreasing the distance between the first end 61.1 of the first lever arm 61 and the first end 62.1 of the second lever arm 62 by rotation of the lead screw 63, thereby applying said testing force T. The lead screw 63 may be turned by any suitable means, preferably by an electric motor 75.
It will be understood that many variations could be adopted based on the specific structure hereinbefore described without departing from the scope of the invention as defined in the following claims.
Number | Date | Country | Kind |
---|---|---|---|
13160110.6 | Mar 2013 | EP | regional |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2013/076124 | 12/10/2013 | WO | 00 |