The invention relates to a device which is compatible to the micro-titer plate format for liquid handling technology for simple, reliable and quick parallel performing of equilibrium dialyses in containers with small volumes of 1 to 300 μl capacity. The device is preferably configured for single use, which helps with low cost production without the invention being limited thereto.
Equilibrium dialyses are preferably used for studying interactions of molecules with different sizes, e.g. of DNS or RNS with proteins and/or active substances, of active substances with soluble proteins, ligands with receptors. For this purpose, two liquid samples are placed into sample containers separated by a semi-permeable membrane and dialyzed until the concentration of the permeating molecules is approximately balanced. The velocity is a function of the concentration gradient between the samples, of the temperature, of the diffusion path and of the active surface and of the type of the semi-permeable membrane. The concentration gradient, the type of membrane and the temperature are typically predetermined by the application. A particularly large field of application is the field of ADME, in which the binding properties of potentially pharmaceutically usable active substances at plasma-, serum- and blood components is tested. This application mostly requires large numbers of samples. Thus, devices are desirable which have high dialysis speed, require small sample volumes, minimize sample losses and can be treated conveniently in parallel with automatable liquid handling technology. An important present standard of liquid handling technology relates to micro-titer plate formats according to ANSI SBS.
In order to satisfy these requirements in the best way possible, solutions have already been proposed, which facilitate sample treatment in micro-titer plate format.
Thus, a device by Harvard Apparatus (U.S. Pat. No. 6,458,275 B1) is known, which respectively includes two micro-titer plate elements, which are connected to one another in the base portion and whose sample volumes are separated from one another through a horizontal membrane in the base portion. The sample containers are closed by sealing mats, which are clamped in a rotating device and thus moved.
This solution can be handled manually and partially also with automated liquid handling technology.
The limited surface of the dialysis membrane is disadvantageous, wherein the limited surface provides a rather small ratio of membrane surface to sample volume, and is directly proportional to the particle transport through the membrane. An obstacle for automation is the necessity to fill two opposite sample volumes, since herein the device has to be closed tight after one side is filled and has to be rotated by 180 degrees in order to feed the other side. Thereafter, the dialysis device has to be manually attached in a rotating device. After the dialysis has been performed, respective processes which are not suitable for automation either occur in reverse sequence for extracting liquids. A complete extraction of the sample volume is hardly possible with typical multiple pipettes, since it is known that extracting samples from comparable micro-titer plates with flat bottoms also causes losses.
A device is also known in which the sample volumes of a cast micro-titer plate block are vertically divided by a semi permeable membrane and which includes openings for both sample volumes in an upper portion (U.S. Pat. No. 0215,538 A1).
Again the limited surface of the dialysis membrane is a disadvantage which provides a relatively small ratio of membrane surface to sample volume and which is directly proportional to the particle transport through the membrane. Also for this solution sample losses have to be expected during sample extraction. The expected complexity for safely attaching the semi permeable membrane in the containers appears rather high and is disadvantageous for the postulated use as a single use disposable device.
It is also known to assemble single preformed Teflon strips in an alternating manner with membranes in a retaining device and to seal them through pressure (U.S. Pat. No. 6,766,908 B1). The sample volumes in the micro-titer plate grid are respectively divided by the membrane through which the dialysis is performed. After dialysis a manual disassembly and cleaning of the device is performed.
Also here the closely limited surface of the dialysis membrane and the high complexity for pre and post treatment are disadvantages. The device introduced at http://htdialvsis.com does not comply with the dimensions from ANSI SBS Standard for automation and thus cannot be integrated into an automated system without additional complexity.
Furthermore Linden BScience (www.piercenet.com) offers a device which includes 48 inserts for performing dialysis in micro-titer plate format. The complexity for handling is rather high since the device also has to be assembled manually and has to be disassembled and cleaned after use.
Thus it is the object of the invention to provide a device for equilibrium dialysis which is universally useable and can be handled in a reliable manner and which provides a high ratio of membrane surface to sample volume and which facilities very short is diffusions paths within the sample and low sample losses also for small sample volumes.
The device shall be producible in a simple manner and for automation purposes of the dialysis it shall be compatible with present standards of liquid technique and shall facilitate handling large and also small numbers of samples. Furthermore at least high expenses for assembly, disassembly and recycling shall become redundant.
According to the invention the object is achieved by a device for the dialysis of liquids including corresponding opposed and aligned capillaries which are connected through a membrane and which are respectively open at both ends and which include respectively essentially U-shaped curved capillary portions for performing dialysis and whose at least one opening is provided with a respective seal element for introducing and/or removing the liquid.
Advantageous embodiments of the device are recited in the dependent claims.
The features of the invention provide respective pairs of corresponding curved, opposed and aligned capillaries which are integrated as recesses in housing components and which are assembled with a membrane placed between them and which are assembled with the membranes to form a dialysis system. This way single Dialysis modules (only a single pair of corresponding capillaries) or also entire dialysis systems (several or a plurality of pairs of respectively corresponding capillaries) can be implemented with little complexity.
The proposed capillary system which can thus be produced in a simple manner and which can be loaded or unloaded in a simple manner provides a dialysis cell which has a surprisingly large volume of membrane surface to sample volume, which furthermore can also be increased through additional curvature of the capillary paths (e.g. meander, zigzag or actuated). Furthermore very short diffusions paths within a sample are implemented through the configuration of the capillaries (c.f. also dependent claims).
Integrating the capillaries directly into the housing components facilitates good implementation for seal elements (e.g. cone shaped configuration of the at least one opening for introducing and/or removing liquid or using seal elements, e.g. seal mats or seal rings). Also sealing the housing components with the membrane placed there between which can be supported by gluing, welding, pressing etc. is without problems, which has been verified through own experiments. Housing surfaces which contact one another outside of the membrane surface are also connected tight with one another through pressure, gluing or welding. Thus, overall also only small sample losses can be provided which is very important for small sample volumes.
The capillaries can be provided with different cross sectional shapes (e.g. semi circular, rectangular, square, triangular, circular segment shaped) and extend in the portion which is used for sample dialysis essentially U-shaped with downward curvature. The maximum distance of the capillary wall from the membrane is below 4.5 mm, preferably below 1.5 mm.
It is advantageously possible to provide 8 or 12 such pairs of respectively corresponding capillaries (dialysis cells) adjacent to one another in a bar shaped module, wherein the openings for feeding and/or removing liquid are respectively routed upward and supported at a distance from one another which corresponds with the liquid handling technique. The dialysis cells disposed adjacent to one another which can thus be simultaneously filled or emptied through available 8-fold or 12-fold pipettes are respectively advantageously united through a single common semi permeable and e.g. comb shaped membrane by joining the housing components of the bar shaped modules liquid tight by placing said membrane there between. The housing components in which the capillaries are respectively configured as recesses in a plane can be produced e.g. through forming, machining, injection molding from metal, glass, plastic material or silicone with low complexity and through known and relatively simple process technologies.
Plural or multiple bar shaped modules which are universally useable can be assembled into a three dimensional dialysis unit in a compact manner, wherein the particular bar shaped modules are mechanically disengage able (e.g. through plugging clamping etc.) or permanently connected (e.g. through gluing, welding, riveting, etc.) or through receiving them on a base element like e.g. a base plate or a tub shaped container. For this purpose the bar shaped modules preferably include support or attachment elements in their base portion like e.g. pedestal or clamping elements and/or spring loaded elements for snap in type connections. The support and attachment elements can also be configured as rises above the base in a round, conical, rectangular or square shape.
The dialysis cell matrix assembled from bar shaped modules can be filled, transported and stored in easy and safe manner. Its openings for introducing and/or removing liquid are preferably compatible to the grid of known micro-titer plates and are subject to the SBS-Standard ANSI/SBS 1-2004. This way, automating the dialysis including preparation, performing and post processing the dialysis is even possible for a multitude of particular dialysis containers which provide very good handling for the dialysis device and the method without having to bring the device into a respective particular position e.g. through rotation when introducing or removing liquid. The device according to the invention can be filled in its entirety with the shortest method steps possible with a conventional pipette system and can be emptied again.
The modular configuration of the dialysis unit even facilitates providing application specific systems to users with respect to number and arrangement of the particular dialysis cells. Furthermore the already described low complexity production of the single joinable dialysis modules is facilitated, so that the modules are primarily efficient for single use and thus compared to the known devices recited supra, complex and expensive cleaning and possibly drying steps can be omitted.
The capillary system of a dialysis cell can be implemented, so that one capillary end respectively is run out of the housing formed by the housing components in upward direction for introducing and/or removing liquid. The opposite capillary end is run outward as a vent opening outside of the dialysis portion of the capillary preferably on the outside of the housing.
In another embodiment the capillary end opposite to the opening for feeding the liquid is configured as an outlet channel for removing liquid or as a vent channel extended in downward direction outside of the dialysis portion, so that the capillary overall is essentially S-shaped beyond the U-shaped portion used for dialysis. Through pressing air into the filling opening the outlet channel can also be used for dispensing samples besides being used for venting. Advantageously the outlet channel extending in downward direction terminates in an outlet element protruding towards the base of the housing component e.g. a protruding outlet tube, so that the liquid to be removed cannot run at the housing base in order to prevent sample losses and e.g. mixing of samples.
The invention is subsequently described with reference to embodiments depicted in drawing figures, wherein:
In order to seal the capillaries 1, 1′ the membrane 3 with the edge portions of the capillaries 1, 1′ is tightly pressed on or connected. For sealing connection the pressure through which the housing components 3, 3′ are compressed and/or gluing with known glues or welding with known methods like ultrasound, high frequency and laser welding can be applied. Surfaces of the housing components 3, 3′ which contact outside of the inner membrane surface are also connected tight through pressure, gluing or welding.
As illustrated in
However within the substantial U-shape partial sections of the capillaries 1, 1′ which are relevant for dialysis can have a constant curvature or a non constant curvature or can be serrated e.g. bent or have a zigzag shape or can have a meander shape. Examples are schematically illustrated in
The maximum distance of the wall of the capillary 1, 1′ from the membrane 3 is less than 4.5 mm, preferably at the most 1.5 mm.
As illustrated in
b and
In order to keep the force for sealing introduction and extraction of the pipette element 6 (pipette tip or needle) small, the contact surfaces between the pipette element 6 and the seal elements should be kept as small as possible and the elastic seal material should have lithe hardness. It can be made e.g. from silicone rubber or from foamed elastomeric material. The material of the seal mat is a soft elastomeric like e.g. acrylnitril-butadien-caoutchouc, styrol-butadien-caoutchouc, chloroprene-caoutchouc, butadiene-caoutchouc, ethylene-propylene-dien-caoutchouc, natural rubber or foamed silicon rubber.
The other open end of the capillary 1, 1′, which is not used for loading, is also run in upward direction out of the housing components 3, 3′ as illustrated in
In
In
It is a substantial advantage of the bar shaped module 17 that the eight capillary units can be simultaneously filled and emptied through the openings 4, 4′ with known pipette systems of the liquid handling technique, which facilitates automating the dialysis in reference to preparation, execution and post processing.
The openings 5, 5′ for ventilation are run out laterally, and also disposed in series in a groove shaped recess 19. The ventilation gases can be run out in a downward direction in the groove shaped recess 19. The bar shaped module 17 furthermore includes designations 20 of the particular and adjacent capillary units, wherein the designations are used for orientation in the present embodiment letter embossing.
The bar shaped modules 17 additionally include support and attachment elements in the lower portion with which they are disposed on a support 21 and can be cascaded in parallel (cf.
With the support and attachment elements recited supra, the dialysis modules on the support 21 can be removably attached and assembled, preferably according to the standard dimensions of known micro-titer plates according to ANSI SBS. Also, an irreversible assembly, e.g. through welding or gluing, is conceivable.
The attached dialysis module(s) (bar-shaped modules 17) can thus be operated, transported and stored in a simple manner. The dialysis matrix assembled from the bar-shaped modules 17 preferably corresponds with respect to width and length with its openings 4, 4′ to the grid of micro-titer plates recited supra, so that a simultaneous loading and unloading of all capillaries 1, 1′ of the dialysis matrix is facilitated with conventional pipette systems, which are not illustrated.
Thus, also bar-shaped modules of capillary units according to
Instead of the carrier 21, it is also conceivable to receive the bar-shaped modules 17 in a tub-shaped container, which is not illustrated and which can include supports and retaining elements itself for receiving and attaching the bar-shaped modules 17.
The base elements for the housing components 3, 3′ and 18, 18′ are made from plastic material. The housing components can also be produced by machining methods, and also through drawing or preferably through injection molding. Plastic materials like polypropylene, cyclic olefin polymer (e.g. topas), polyethylene, polycarbonate, polyurethane, silicon polymers, phenoplast, and polyester are suitable in particular. The housing components are connected inseparably and in a sealing manner, e.g. through gluing or welding to form a dialysis module (cf.
The two housing components 18, 18′ have the gap format of micro-titer plates, and respectively include eight U-shaped capillary units (
The other end of the capillary 1, 1′ respectively terminates below the protrusion 25 for the embodiment in
As evident from
The capillary assembly facilitates achieving a high sample density of 2×96 sample volumes respectively separated from one another through a membrane. For a rectangular capillary cross section with a width of 2 mm and a depth of 1 mm, a ratio of membrane surface in mm2 to sample volume in mm3 of one is reached. This is significantly more favorable than for the best known solutions. The ratio can be increased even further when a semicircular capillary cross section is selected or when the depth of the capillary 1; 1′ is reduced. The small depth simultaneously provides very short diffusion paths and thus reduces the necessity to shake the device, in order to thus mix the samples.
For the dialysis, the portion with the openings 4, 4′ can be closed entirely or partially through a cover or a glue foil (not illustrated in the drawing for reasons clarity) during equilibrium analysis in order to protect against contamination or evaporation.
Due to their configurations, the housing components illustrated in
Through the configuration as bar-shaped modules 17 and their modular cascading as flat and automatically treatable dialysis modules, it is possible without problems to vary the number of samples and to define them as a function of the respective application.
All features recited in the description and in the embodiments and illustrated in the figures and recited in the claims can define the invention by themselves or in any combination with one another.
Number | Date | Country | Kind |
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DE102008017083.6 | Apr 2008 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE09/00427 | 4/1/2009 | WO | 00 | 2/7/2011 |