This application is a National Stage application of International Patent Application Number, PCT/EP2016/075283, filed on Oct. 20, 2016, which claims priority to FR 15 60030, filed Oct. 21, 2015, the entire contents of which are incorporated herein by reference.
The present invention relates to a device for the exchange of heat between a first fluid intended to be vaporized and a second fluid intended to be cooled and/or condensed, comprising:
The heat exchange device is for example intended to be placed in a cooling train of a liquid hydrocarbon production installation, in particular a natural gas liquefaction installation.
The liquefaction of natural gas has many advantages in terms of hydrocarbon transport and conditioning. A growing quantity of the produced natural gas is liquefied in liquefaction installations with significant capacities.
To precool the natural gas, a heat exchange device of the aforementioned type is frequently used. In this case, the first fluid is for example propane. The propane is introduced in liquid or diphasic form into the interior volume of the shell, and is vaporized, while recovering the calories extracted from the natural gas circulating in the tube bundle. The natural gas is thus precooled when it passes in the heat exchange device.
Alternatively, a device of the aforementioned type is used to cool or condense refrigerants (in place of natural gas) in refrigeration loops.
The reheating of the first fluid causes it to be partially vaporized and an entrained fluid to be generated, which is re-compressed before being re-liquefied.
The entrained fluid generally includes liquid droplets, which must be separated from the gaseous stream, before the latter is introduced into the compressor.
To that end, the heat exchange device is generally provided with a disengagement member, for example made up of an open-worked lattice, through which the entrained fluid passes to eliminate the droplets.
The disengagement member is located above the liquid propane volume, at a minimal distance therefrom, so as not to soak in the liquid propane. Furthermore, the liquid propane present around the tube undergoes considerable turbulence, due to its partial vaporization, which increases the minimum distance between the disengagement member and the tube bundle.
Given the cooling capacities necessary for liquefaction, the bulk of the heat exchange device is high. Subsequently, in a natural gas liquefaction installation, in particular with a large capacity, the liquefaction trains take up considerable space. For example, in certain units, the length of the liquefaction trains can reach several tens of meters. This is acceptable when the available footprint is large, but may be problematic in other settings, where the available footprint is smaller.
One aim of the invention is to decrease the size of the heat exchange devices in a cooled and/or liquefied fluid production installation, without harming their effectiveness and operation.
To that end, the invention relates to a device of the aforementioned type, characterized in that in at least one plane perpendicular to the longitudinal axis, the disengagement member includes at least two separate fluid passage regions and at least one intermediate region preventing fluid from passing.
According to specific embodiments of the invention, the device according to the invention comprises one or more of the following features, considered alone or according to any technically possible combinations:
The invention also relates to a hydrocarbon liquefaction installation, comprising at least one liquefaction train, the liquefaction train comprising a device as described above.
The invention also relates to a method for the exchange of heat between a first fluid intended to be vaporized and a second fluid intended to be cooled and/or condensed, comprising the following steps:
The invention also relates to a device for the exchange of heat between a first fluid intended to be vaporized and a second fluid intended to be cooled and/or condensed, comprising:
In this case, the disengagement member does not necessarily include, in at least one plane perpendicular to the longitudinal axis, at least two separate fluid passage regions and at least one intermediate region preventing fluid from passing.
It may, however, comprise one or more of the above features, considered alone or according to any technically possible combination.
The invention will be better understood upon reading the following description, provided solely as an example, and in reference to the appended drawings, in which:
In the rest of the description, the terms “upstream” and “downstream” are to be understood relative to the normal flow direction of a fluid in the heat exchange device.
A first heat exchange device 10 according to the invention is illustrated by
The heat exchange device 10 is intended to create a heat exchange relationship between a first fluid circulating in a refrigeration cycle and a second fluid of the installation 12. The first fluid is able to reheat and vaporize at least partially in the device 10 to create an entrained fluid. The second fluid is able to be cooled, and advantageously liquefied in the device 10.
In this example, the first fluid is a hydrocarbon, for example propane, or a mixture of hydrocarbons.
The second fluid is advantageously natural gas or a refrigerant mixture. It is in gaseous or diphasic form upstream from the heat exchange device 10. The second fluid is in liquid or diphasic or gaseous form after it passes in the heat exchange device 10.
The installation 12 comprises a source 14 of second fluid in gaseous form, arranged upstream from the heat exchange device 10, and a capacitor 16 for collecting the second liquefied fluid, arranged downstream from the heat exchange device 10.
The installation 12 further comprises a refrigeration cycle 18, in which the first fluid circulates.
The refrigeration cycle 18 for example comprises, upstream from the device 10, an expansion member 20, such as a static expansion valve or a dynamic expansion turbine, capable of expanding the first fluid to cause it to cool, and a gas/liquid separator 22, arranged between the expansion member 20 and the heat exchange device 10. The refrigeration cycle 18 includes a compressor 24, arranged downstream from the heat exchange device 10.
In reference to
It includes an elongate shell 30, a tube bundle 32 arranged in an interior volume 34 of the shell 30 and a distributor/collector 36, able to distribute the second fluid in the tube bundle 32 and collect it at its outlet from the tube bundle 32. The tube bundle is shown schematically by a single tube in
The heat exchange device 10 further includes at least one lower inlet 38 for introducing the first fluid into the interior volume 34, at least one lower outlet 40 for bleeding an excess of first fluid in liquid form, and at least one upper outlet 42 for discharging the entrained gaseous stream, arranged above the shell 30.
The heat exchange device 10 also comprises a disengagement member 44, interposed between the tube bundle 32 and the upper outlet 42 in order to eliminate the liquid droplets present in the gaseous stream and entrained through the upper outlet 42.
The shell 30 extends along a longitudinal elongation axis A-A′, which, in the example shown in
It has a wall 46 inwardly delimiting the interior volume 34, a plurality of baffles 48 supporting the tube bundle 32, and in this example, an inner wall 50 for retaining the first fluid around the tube bundle 32, protruding vertically in the interior volume 34, near the end of the tube bundle 32.
The tube bundle 51 for example includes more than 5000 tubes.
Each tube 51 has an inner diameter in particular comprised between 1.6 cm (⅝ inches) and 3.8 cm (1.5 inches). The tubes 51 preferably have a circular section. The tubes have no solid filling material, for example packing or catalyst.
In this example, each tube 51 has an upstream segment 52 and a downstream segment 54 extending linearly parallel to the axis A-A′, and a bent intermediate segment 56 connecting the segments 52, 54. The segments 52, 54 emerge upstream and downstream in the distributor/collector 36.
In the example illustrated by
Alternatively, as illustrated by
When the envelope defined by the tubes 51 is elongate, the compactness of the heat exchange device 10 is improved, for a given height separating the tube bundle 32 from the disengagement member 44.
The distributor/collector 36 includes an upstream compartment 60 for distributing the second fluid in gaseous or diphasic form and a downstream compartment 62 for collecting the second fluid in liquid or diphasic form.
The upstream compartment 60 is connected on the one hand to the second fluid source 14, and on the other hand to the upstream segments 52 of the tubes 51.
The downstream compartment 60 is connected on the one hand to the downstream segments 54 of the tubes 51, and on the other hand to the capacitor 16 for collecting the second fluid in liquid or diphasic form.
The lower inlet 38 is vertically tapped below the shell 30, and emerges upward across from the tube bundle 32, It is able to introduce the first fluid in liquid or diphasic form by overflow in the interior volume 34. It is connected upstream to the expansion member 20, advantageously through the liquid/gas separator 22.
The retaining wall 50 has a height greater than the height of the tube bundle 32. It is able to retain the first fluid introduced through the lower inlet 38 to substantially completely submerge the tube bundle 32 in the first fluid.
The lower outlet 40 is vertically tapped below the shell 30, opposite the tube bundle 32 relative to the retaining wall 50.
The first liquid fluid not having been vaporized in the interior volume 34 is able to flow by overflow above the retaining wall 50, and to be discharged through the lower outlet 40.
The upper outlet 42 is vertically tapped above the shell 30, preferably across from the tube bundle 32, opposite the disengagement member 44 relative to the tube bundle 32. It is connected downstream to the compressor 24.
The disengagement member 44 is intended to eliminate the droplets present in the entrained fluid above the tube bundle.
It is interposed horizontally between the tube bundle 32 and the upper outlet 42, above the tube bundle 32. It advantageously extends over the entire length of the shell 30.
A minimum height h1 is maintained between the tubes 51 of the tube bundle 32 and the disengagement member 44. This height is for example greater than 600 mm.
The disengagement member 44 includes at least one open-worked partition formed from a lattice having a grating structure 70, as illustrated by
The open-worked partition defines a network of cells 74, allowing the gaseous entrained fluid charged with droplets to pass, and the droplets to be collected at the periphery of the passages.
In the example shown in
The disengagement member 44 further includes a third open-worked longitudinal partition 84 horizontally separated from the first partition 80, at the same height as the first partition 80.
The longitudinal partitions 80, 82, 84 are formed by open-worked plates extending horizontally over the entire length of the shell 30.
The first partition 80 and the second partition 84 define an intermediate space 86 between them upwardly covered by the second partition 82.
The width of the second partition 82 is greater than that of the intermediate space 86. Thus, at least one lateral part of the second partition 82 extends across from the first partition 80, and at least one lateral part of the second partition 82 extends across from the third partition 84.
The first partition 80 is connected to the second partition 82 by a first tilted solid wall 88. The third partition 84 is connected to the second partition 82 by a second tilted solid wall 89.
Thus, according to the invention, in each transverse plane perpendicular to the longitudinal axis A-A′, the disengagement member 44 includes at least two separate fluid passage regions 90, 92, 94, and at least one intermediate region 98, 99 preventing fluid passage.
In the example illustrated in
The intermediate regions 98, 99 preventing fluid passage are respectively defined by the solid walls 88, 89.
The second fluid passage region 92 being vertically offset relative to the fluid passage regions 90, 94, it is possible to raise the disengagement member 44 in the shell 30, without decreasing the open-worked surface available for the passage of the entrained stream.
The heat exchange device 10 is therefore more compact, while retaining appropriate properties for eliminating droplets present in the entrained stream.
A heat exchange method, implemented using the device 10 according to the invention, will now be described.
In this method, the second fluid in gaseous form is brought from the source 14 to the distribution compartment 60 of the distributor/collector 36. The first fluid is distributed between the tubes 51 of the tube bundle 32 and successively circulates in the upstream segment 52, the bent intermediate segment 56, then the downstream segment 54.
During this passage in the tube bundle 32, the second fluid cools and condenses by heat exchange without contact with the first fluid located outside the tubes 51 of the bundle 32 in the interior volume 34.
The second fluid is collected in liquid form in the collection compartment 62, then is discharged outside the device 10 to the capacitor 16.
Simultaneously, first fluid in liquid or diphasic form, obtained by expansion through the expansion member 20, is introduced continuously through the lower inlet 38 in the interior volume 34, The first fluid forms a liquid bath, in which the tubes 51 of the tube bundle 32 are submerged.
The calories from the second fluid, collected by the first fluid, cause the partial evaporation of the first fluid around the tube bundle 32 and the release of an entrained stream above the tube bundle 32.
The entrained stream is made up primarily of gas, but potentially includes liquid droplets upstream from the disengagement member 44.
During the passage in the disengagement member 44, the entrained stream traverses the fluid passage regions 90, 92, 94 of the open-worked partitions 80, 82, 84. The liquid droplets are retained by the structure of the partitions 80, 82, 84, such that the entrained stream is completely gaseous in the downstream recovery space 100 located opposite the tube bundle 32 relative to the disengagement member 44.
The entrained stream is next extracted through the upper outlet 42 to be brought to the compressor 24.
In the interior volume 34, the excess non-evaporated first fluid flows by overflow from the retaining wall 50 to the lower outlet 40, before being recycled.
The presence of a disengagement member 44 having separate fluid passage regions therefore improves the compactness of the heat exchange device 10, without harming the capacity to eliminate liquid droplets in the entrained stream, while maintaining a sufficient distance between the tube bundle 32 and the disengagement member 44.
An alternative device 10 according to the invention, shown in
The solid wall 88 protrudes laterally on either side of the walls 80, 82, to force the entrained stream to move laterally toward the outside of the shell 30, then to perform a bend to reach the open-worked partitions 80, 82.
Like before, the open-worked partitions 80, 82 respectively define, in each plane transverse to the axis A-A′, a first fluid passage region 90 and a second fluid passage region 92 that are separate. The regions 90, 92 here extend vertically.
The first fluid passage region 90 and the second fluid passage region 92 are connected to one another by a horizontal solid region 98, located across from the tube bundle 32.
The operation of the device 10 shown in
Another alternative device 10 according to the invention is illustrated by
Unlike the device 10 shown in
The chimney 110 is substantially cylindrical with vertical axis C-C′. It emerges in the interior volume 34, above the tube bundle 32.
The upper outlet 42 is arranged at the free end of the chimney 110.
The disengagement member 44 is contained in the chimney 110.
In this example, the disengagement member 44 includes a cylindrical open-worked partition 80 with a vertical axis, preferably coaxial with the chimney 110. It includes a solid wall 88 closing the open-worked partition 80 upwardly, and an annular solid wall 89 connecting a lower edge of the open-worked partition 80 to the periphery of the chimney 110.
The cylindrical open-worked partition 80 emerges downward across from the tube bundle 32, inside the annular solid wall 89.
Like before, in at least one transverse plane perpendicular to the axis A-A′, shown in
The intermediate wall 88 defines a solid intermediate region 98 connecting the regions 90, 92.
Furthermore, the tube bundle 32 defines a horizontally elongate envelope, here pseudo-trapezoidal.
In one alternative (not shown) of the device 10 of
In one alternative, illustrated by
In this example, the regions 200, 204 are located above one another.
In an alternative shown in
In the fifth device 10 according to the invention, illustrated in
In one alternative, the open-worked partition is made from a metal foam.
In another alternative, the open-worked partition includes a wall defining openings and a metal foam positioned on the openings of the wall.
The metal foam is for example an aluminum foam such as the Duocel® foam marketed by the company ERG Aerospace Corporation.
Furthermore, as clearly visible in the figures, the downstream gas recovery space 100, located opposite the interior volume relative to the disengagement member 44, is defined on the one hand by the fluid passage regions, and on the other hand by the or each region preventing the passage of fluid.
As indicated above, this downstream space 100 contains an exclusively gaseous fluid having traversed the fluid passage regions.
Number | Date | Country | Kind |
---|---|---|---|
1560030 | Oct 2015 | FR | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2016/075283 | 10/20/2016 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/068072 | 4/27/2017 | WO | A |
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Entry |
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Number | Date | Country | |
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20180306519 A1 | Oct 2018 | US |