The invention relates to a device for the filling of bags, applicable to automatic machines for the formation, filling and closing in a continuous process of bags from a tubular mesh. The device is particularly suitable for filling bags with large fruit and vegetable products, such as melons and watermelons, which must be handled preventing falls or blows due to their fragility.
In automatic machines for the formation, filling and closing of bags obtained from a continuous tubular mesh it is usual to obtain, as an intermediate product, tubular mesh portions closed at their bottom and open at the upper part which, in a work station of the machine, are filled with the products that the bags are to contain once finished. While in some machines the mesh portions are separated from the continuous tubular mesh and are held by the edges of their mouth, keeping them open, in other machines the mesh portions are not separated from the rest of the tubular mesh until the products are introduced therein. In any case, the products are usually dropped from a certain height such that, by the effect of gravity, they are introduced in the mesh portions through their mouth.
Thus, for example, a type of known machine is that comprising a tubular body on which a storage of continuous tubular mesh is externally assembled and through which a predetermined number of pieces of the product is dropped from an upper hopper, which is deposited at the closed end of a mesh portion which is extended below the level of the mouth of the mentioned tubular body and which determines the bottom of a bag being formed. At the lower end of the tubular body there are provided means to prevent the unwanted dragging of a length of mesh exceeding the length of the bag being formed, when the pieces of the product suddenly impinge on the bottom of the bag being formed. Once the pieces have been introduced in the tubular mesh portion, the latter is closed at the upper part and is separated from the rest of the tubular mesh, a bag full of product thus being obtained.
This way of filling the bags being formed is not applicable for certain large or heavy products such as melons or watermelons, due to the fact, among other reasons, that they are excessively fragile and therefore are easily spoilt or damaged when they are dropped from a certain height, and that they exert an excessive force on the tubular mesh when they impinge on the bottom thereof, being able to break it. For these reasons, known machines have not been used to date for packaging products other than citrus fruits, tubers or products with similar characteristics, which can be accumulated in hoppers and subsequently dropped to fill the bags, without being damaged.
The device according to the invention solves the aforementioned drawbacks and is furthermore applicable to already known automatic machines for the formation, filling and closing in a continuous process of bags from a tubular mesh, of those comprising a tubular body outside which the storage of tubular mesh is assembled.
The device is essentially characterized in that it comprises means for the conveyance of individual pieces of large fruit and vegetable products, such as melons, watermelons or the like, from a loading position to a delivery position; and means for the holding and transfer, one by one, of the individual pieces conveyed to the delivery position, which comprise a head for the holding and subsequent release of the pieces and a mechanism for transmitting to the head a movement the path of which comprises a vertical downward section, of a sufficient length to convey the held piece through the inside of the tubular body of the machine towards the mouth of a bag open at the upper part, and such that the piece is accompanied in its entire downward path.
According to a variant of the invention, for the purpose of preventing the accidental release of the pieces the means for the conveyance of the pieces comprise a carriage assembled movably in a fixed structure and according to an alternating back and forth essentially horizontal linear movement between the end loading and delivery positions, and vice versa, and the mechanism of the means for the holding and transfer of the pieces imparts to the head a path formed only by vertical upward and downward sections, aligned with the position occupied by the piece when the carriage reaches the delivery position.
According to another variant of interest, the means for the conveyance of the pieces comprise a carriage assembled rotatingly in a fixed structure about a vertical axis, describing an alternating and essentially horizontal circumferential arc movement between the loading and delivery positions, and vice versa.
According to another feature of the invention, the mechanism of the means for the holding and transfer of the pieces is suitable for leading the head while the latter holds a piece until a level below the level of the carriage and in a manner synchronized with the movement thereof, such that at least while the pieces are conveyed along the vertical downward section towards the bag and during the consecutive vertical upward section of the head, the carriage adopts the end loading position, moved outside the path of the head.
The carriage preferably comprises a concavity optionally open at its bottom intended to partially house the piece to be conveyed.
The carriage furthermore comprises stop means to prevent, by the effect of inertia, the piece from coming out of the concavity in which it is housed when the carriage speeds up or slows down in its back and forth movement.
According to a variant of particular interest, the mechanism comprises a hydraulic, pneumatic or electric cylinder the plunger of which drives a rod with longitudinal movement, dragging the head in its movement.
According to another feature of the invention, the head comprises a suction cup suitable for grasping the piece by means of vacuum when it is pressed against the smooth surface of said piece.
Another aspect of the invention is an automatic machine for the formation, filing and closing in a continuous process of bags, said machine comprising a tubular body and being provided with a device according to anyone of the claims 1 to 9, in which the mechanism for transmitting to the head a vertical movement is adapted to introduce the held piece into the tubular body through its upper open mouth and to convey the held piece through the inside of said tubular body, along a downward section, to deliver the held piece though its lower opens mouth.
The attached drawings illustrate, by way of a non-limiting example, an embodiment of the device according to the invention. In said drawings:
The device 1 depicted in
The device 1, depicted isolated in
The means for the conveyance 3 of the pieces comprise a carriage 8 assembled movably in a fixed structure 9 and according to an alternating back and forth essentially horizontal movement between the end loading and delivery positions, the latter also coinciding with the axis of the tubular body, and vice versa. In relation to the mechanism 7 of the means for the holding and transfer 5 of the pieces, it imparts to the head 6 a path formed only by vertical upward and downward sections, aligned with the position occupied by the piece when the carriage reaches the delivery position, and in other words, aligned with the axis of the tubular body.
For the purpose of conveying the pieces, which can have a cylindrical or oval contour, in a stable manner, the carriage 8 comprises a concavity 8a open at its bottom which houses the piece to be conveyed, the carriage further being provided with stop means 8b to prevent, by the effect of inertia, the piece from coming out of said concavity 8a when the carriage 8 speeds up or slows down in its back and forth movement.
The mechanism 7 depicted in the example of
The operation of the device according to the invention is illustrated in
With the head 6 in a raised position, a piece 4 is placed in the concavity 8a of the carriage 8, when the latter adopts the loading position A (see
The carriage 8 moves from the initial loading position A to the delivery position B (see
Then, by mediation of the hydraulic piston 7a, the rod 7b starts its movement, first moving downwards performing a first vertical downward section d, as indicated by the arrow of
Then, the rod 7b moves upwards performing a first short vertical upward section e, as indicated by the arrow of
Immediately, the carriage 8 moves away from the delivery position B and moves towards the loading position A, moving outside the path of the head 6 as depicted in
Immediately afterwards, the rod 7b moves downwards performing a second long vertical downward section f, as indicated by the arrow of
Then, the rod 7b moves upwards performing a second long vertical upward section g, as indicated by the arrow of
Alternatively to the depicted example, the means for the conveyance 3 of the pieces 4 can be formed either by a carriage 8 assembled rotatingly in the fixed structure 9, about a vertical axis, such that it describes an alternating and essentially horizontal circumferential arc movement between the loading A and delivery B positions, and vice versa, or by a support pivotable about a horizontal axis, between the essentially horizontal loading position (A) and the delivery position (B), inclined with respect to the horizontal, in which the support acts as a ramp, the piece 4 moving by gravity from its upper end to its lowest end. This latter variant nevertheless requires the head 6 to describe, in addition to vertical movements, horizontal translational movements so that the ramp does not interfere in its downward path along the tubular body of the machine, or alternatively requires that the ramp can be separated from said path, for example by performing rotating movements about a vertical axis.
Number | Date | Country | Kind |
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200801821 U | Sep 2008 | ES | national |
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Number | Date | Country | |
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20100058713 A1 | Mar 2010 | US |