The invention relates to a device for the metering of seed grain, specifically to a device for the metering of seed grain, mounted on a sowing machine, comprising a carrying means and a tube for the outlet of seed grain towards the sowing area, which is part of a machine for precise sowing.
Currently, machines are known for precision sowing which comprise a metering device working as a seed grain dosing device. The metering device may be in the form of a belt, drum, disc or similar rotating geometry with a perforated surface. Seed grains become attached thanks to differences in air pressure on either side of the perforated surface. Seeds become attached to the perforations in the direction of the pressure gradient.
From prior state-of-the-art art, structural solutions solving the transporting of seeds from the metering device means towards the seed drill area are also known.
Among these structural solutions may be included a pressurised disc metering system, wherein, after being released from the metering disc, seeds typically fall by gravity into a short tube which is referred to as the seed tube and further on into the soil. A disadvantage of this design is the significant reduction in accuracy at higher seed dosing frequencies and a reduction in accuracy due to vibration of the seeding coulter moving through the soil. The gravitational system is not applicable for precision sowing of cereal grains at higher frequencies.
From patent application WO 2010059101 A1 a metering system is also known with a metering disc, which on one side of the disc positive pressure is generated which causes air to flow into the holes in the disc. The resulting pressure gradient is used to suck up seeds, which are then transported to a section of the metering disc where a device for interrupting the air flow through the holes is located. Here, the seeds are released from the metering disc and fall into seed outlet tubes which are located therein. A portion of the pressurised air escapes through the seed outlet pipe and creates an air flow that transports the seed via the tube to the soil. This partly eliminates the disadvantage of the gravitational system described above, being particularly suitable for the sowing of maize. It is not suitable for the sowing of cereal grains because, due to their low potential kinetic energy and low gained velocity, significant inaccuracies in seed spacing occur after passing through the seed outlet tube.
From another patent application, DE 102007062967 A1, a metering system with a metering disc is known, where the seeds are blown out by an air jet into the seed outlet tube in a radial direction perpendicular to the metering disc. The disadvantage of this design is a significant change in the direction of the seed after being released from the metering disc when the seed changes the direction of its movement by roughly 90°. This change in direction of movement of the seed increases at a higher revolution speed of the disc, increasing inaccuracy of seed movement in the tube and with this, great inexactitude of the final placement of seeds in the soil. A big disadvantage is also that at a certain rotational speed of the metering disc, low seed mass kinetically leads to the seeds not being directed to the seed outlet tubes but to being returned to the hopper, thereby gapping individual seeding points, which is a large fault of this sowing machine.
From the above mentioned state-of-the-art, it is obvious that the main disadvantage of known technology is that current sowing devices do not fully guarantee precision sowing, this disadvantage increases dramatically with increasing speed of movement of the metering device and of the sowing machine and with this, the associated requirements for increased speed of the sowing device.
The aim of the invention is to design a seed metering device which is able to guarantee precision sowing at higher speeds of the sowing machine through the field.
The mentioned deficiencies are to a large part removed and the objectives of the invention fulfilled by a device for the metering of seed grain, specifically by a device for the metering of seed grain arranged on a sowing machine, comprising a carrying means and an outlet tube to discharge seeds towards the sowing area, where the carrying means is specifically negative or positive air pressure, which is, according to the invention, characterised by that it comprises at least one tube with pressurised air directing the grain seed from the carrying means into the seed outlet tube, while the tube with compressed air is adjacent to the carrying means and its axis forms a tangent, with the carrying means, an angle of β=±30°, and the seed outlet tube is adjacent to the carrying means, whereby its axis forms a tangent, with the carrying means, an angle of γ=±30°.
This design enables controlled movement of the grain seeds as they pass from the carrying means into the seed outlet tube, resulting in a significant increase in the precision of sowing even at high sowing speeds. To transfer the seed, a pressure drop in the opening or recess of the carrying means is used, which enables seed to be transferred from the hopper chamber to the seed outlet tubes. The use of pressurised air brings the advantage of improved movement of seed grains in the tubes.
In the most advantageous model, the axis of the tube with pressurised air is approximately parallel to the axis of the seed outlet tube. In the most advantageous model, the angle is zero degrees, which means that the tube with pressurised air and the seed outlet tube are arranged nearly tangent to the carrying means. That allows the kinetic energy of the seed being directed to the mouth of the seed outlet tube to be used and by this, to refine its movement through the tube into the sowing area. This obviously represents a further significant improvement in precision sowing.
As a variant, the axis of the tube with pressurised air may be shifted eccentrically to the seed outlet tube. This is a variant which can be advantageous in certain specific situations.
It is also to advantage if the axis of the tube with pressurised air forms an angle of Ω=0° to 30° with the plane of the carrying means, which is most advantageously a metering disc. This allows you to optimise the orientation of the seed into the mouths of the seed outlet tubes.
It is to further advantage if the axis of the seed outlet tube forms an angle of Ω=0° to 30° with the plane of the carrying means. A zero degree or very acute angle is optimal for intake of the seed grain into the tube. Seed goes directly into the tube, while not making contact with the inner surface of the tube, which means that it does not slow down nor unbalance its movement.
It is to great advantage with respect to maximum precision sowing when the mouths of the seed outlet tubes are significantly larger than the mouths of the tubes with pressurised air. This is advantageous if, for different crops, tubes with pressurised air and seed outlet tubes with various diameters are used. This improves air flow from the pressurised air tubes into the seed outlet tubes, and simultaneously improves the movement of seed grain through these tubes. That means, as stated above, that the seed grain will not slow down its movement or become unbalanced by hitting the surface of the tube at its beginning.
In an advantageous model, the carrying means is a metering disc adjacent to the chamber with openings for sucking up seeds. The holes may vary in size according to individual crops. Alternatively, the carrying means may be a negative air pressure belt.
It is to further advantage if the seed outlet tubes contain a sensor for flyby seed grains.
It is also to advantage when the seed outlet tube contains an airfoil means to direct air flow, which improves air flow through the tube and with this, the precision of movement of seed grain through the tube, and thus the precision of the sowing.
It is also advantageous when the tube with pressurised air and the seed outlet tube form a single unit.
It is also to great advantage if the carrying means contains an area without positive or negative air pressure. This area without positive or negative air pressure is created by turning off of the negative air pressure chamber or means, and covers the opening in the carrying means, and this device may be a disc pressing against the carrying means at the place where the seed grain leaves the carrying means. This design facilitates the separation of seed grain from the carrying means.
It is also to great advantage if the carrying means contains a rotatable negative air pressure chamber. This solution is preferable not only in terms of design and manufacture, but its greatest advantage is the possibility for very simple and efficient sealing, resulting in significantly lower power consumption of the entire machine and also to reduced wear on moving parts of the carrying means.
The device for metering seed grain, according to the invention allows for significant increases in precision sowing, due to the fact that the flow of highly pressurised air gives the seed grain, after its separation from the metering disc, high kinetic energy from the outset and with this, high speed. This is achieved by high flight uniformity of individual seeds through the tubes and their proper positioning at the point of exit from the tube under the pressure of the wheel coulter at the desired target of seed spacing in the sowing area, especially when there is higher frequency of grain seed moving through the sowing device, which is associated with the higher speed of movement of the sowing machine in the field.
The invention will be further elucidated using drawings, in which
The device 19 for the metering of seed grain 2 (
The carrying means 4 is a metering disc 9 (
Alternatively (
In other variations, the carrying means 4 may be a metering belt 16 (
The device 19 for the metering of seed grain 2 further comprising one single tube with pressurised air directing seed grain 2 from the carrying means 4 to the tube 3 for the outlet of seed grain 2.
A tube 1 with pressurised air adjacent to the carrying means 4, whose axis 5 is parallel to the tangent 13 of the carrying means 4. A tube 3 for the outlet of seed grain 2 is adjacent to the carrying means 4, which is also parallel to the tangent 13 of the carrying means 4.
As a variant (
The axis 5 of a tube 1, with pressurised air is parallel to the axis 6 of the tube 3 for the outlet of seed grain 2.
As a variant (
The axis 5 of a tube 1, with pressurised air is also parallel to the plane 17 of the carrying means 4, and as a variant (
The axis 6 of the tube 3 for the outlet of seed grain 2 forms (
The mouth 7 of the tube 3 for the outlet of seed grain 2 is significantly larger than the mouth 8 of the tube 1 with pressurised air.
The tube 3 for the outlet of seed grain 2 contains a sensor 12 for flyby seed grains 2. The tube 3 for the outlet of seed grain 2 contains an airfoil means for directing airflow—not shown.
In a variant not shown, a tube 1 with pressurised air and a tube 3 for the outlet of seed grain 2 form a single unit.
The device 19 for the metering of seed grain (
Number | Date | Country | Kind |
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PV 2014-221 | Apr 2014 | CZ | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CZ2015/000028 | 3/27/2015 | WO | 00 |