This patent application claims priority from Italian patent application no. 102018000002724 filed on Feb. 15, 2018, the entire disclosure of which is incorporated herein by reference.
The invention relates to a device for the production of water on board a vehicle and to a method to control said device.
Inside vehicles there is a more and more urgent need to have demineralised water to be used in a continuous manner, for example, in order to cool down some components or reduce polluting emissions.
Italian patent application 102017000025325 of the Applicant, for example, relates to an apparatus to supply water to a tank of an exhaust system provided with exhaust gas after-treatment for NOx reduction. Said apparatus comprises an exhaust duct and a pumping device, which is drowned inside the tank and draws from the tank itself in order to feed a water solution of urea under pressure to an electromagnetic injector, which is designed to inject the water solution of urea under pressure into the exhaust duct.
The tank is supplied with powder urea and water, which are mixed inside the tank so as to obtain a water solution of urea with a variable concentration. Therefore, the tank is provided with a water supply circuit having a duct, which gets the water from a basin and is regulated by a first valve, which allows water to be introduced into the tank, in necessary, or to be drained towards the surrounding environment when the quantity of water already contained in thank is sufficient.
Said duct can alternatively draw the water from the basin collecting the condensate water of an evaporator of a conditioning system or from a rainwater collecting tank.
However, both variants discussed above are evidently affected by drawbacks, especially due to the continuity with which the necessary water is supplied.
In case the water is drawn from the basin collecting the condensate water of an evaporator of a conditioning system, indeed, the supply of water depends on the activation of the conditioning system of the vehicle, whereas, in case the water is drawn from a rainwater collecting tank, the supply strictly depends on precipitations. Furthermore, rainwater is impure and must necessarily be purified before being used on board the vehicle.
Therefore, an object of the invention is to provide a device for the production of water on board a vehicle, which is not affected by the drawbacks of the prior art and, at the same time, is easy and economic to be manufactured.
A further object of the invention is to provide a method to control a device for the production of water on board a vehicle, which is not affected by the drawbacks of the prior art and, at the same time, is easy and economic to be implemented.
According to the invention, there are provided a device for the production of water on board a vehicle and a method to control a device for the production of water on board a vehicle according to the appended claims.
The invention will now be described with reference to the accompanying drawings, showing a non-limiting embodiment thereof, wherein:
In
According to alternative embodiments, the duct 3 originates from an intake duct, which feeds a fresh air flow to an internal combustion engine of the vehicle or from an independent and dedicated fresh air intake duct.
According to a preferred variant, the flow flowing into the tank 2 is adjusted by means of an adjustment valve 4, which is arranged along the duct 3 upstream of the tank 2; the adjustment valve 4 is connected to an electronic control unit ECU and is controlled by the electronic control unit ECU itself.
Similarly, according to a preferred variant, the flow flowing out of the tank 2 is adjusted by means of a respective adjustment valve 5, which is also arranged along the duct 3 downstream of the tank 2; the adjustment valve 5 is also connected to the electronic control unit ECU and is controlled by the electronic control unit ECU itself.
When the vehicle is standing still, the air flow is preferably pushed inside the tank 2 by means of a forced ventilation system, in particular by means of a fan 6, which forces the circulation of the air flow and directs it towards the tank 2. The fan 6 is arranged along the duct 3 and, according to alternative embodiments, upstream of the adjustment valve 4 or downstream of the adjustment valve 5.
Along the duct 3 there is also housed a detection device 7 comprising a pair of sensors 7 designed to determine the absolute humidity of the air flow flowing into the tank 2 through the relative humidity signal detected by a first sensor 7 and the temperature signal detected by a second sensor 7. The detection device 7 is preferably arranged upstream of the tank 2, in particular it is interposed between the tank 2 and the adjustment valve 4. The detection device 7 is connected to the electronic control unit ECU, to which it transmits signals concerning the absolute humidity of the air flow flowing into the tank 2.
Similarly, along the duct 3 there is housed a detection device 8 comprising a pair of sensors 8 designed to determine the absolute humidity of the air flow flowing out of the tank 2 through the relative humidity signal detected by a first sensor 8 and the temperature signal detected by a second sensor 8. The detection device 8 is preferably arranged downstream of the tank 2, in particular it is interposed between the tank 2 and the adjustment valve 5. The detection device 8 is connected to the electronic control unit ECU, to which it transmits signals concerning the absolute humidity of the air flow flowing out of the tank 2.
The device 1 also comprises a tank 9 collecting the water coming from the tank 2, to which it is connected by means of a duct 10, which comes out of the bottom of the tank 2.
According to a preferred variant, along the duct 10 there is housed a pumping device 11, which draws from the tank 2 in order to feed water to the collecting tank 9, which is arranged at a greater height than the tank 2. Clearly, in case the collecting tank 9 is arranged at a smaller height than the tank 2, no pumping device 11 housed along the duct 10 is needed.
Furthermore, the device 1 preferably comprises a filter 12, which is arranged in the area of the connection between the tank 2 and the duct 10 and is suited to filter the water produced in the tank 2, which flows into the collecting tank 9.
The water flow flowing out of the tank 2 and directed towards the tank 9 is adjusted by means of an adjustment valve 13, which is arranged along the duct 10, preferably downstream of the filter 12 and upstream of the pumping device 11; the adjustment valve 13 is also connected to the electronic control unit ECU and is controlled by the electronic control unit ECU itself.
Finally, there is a level sensor 14 arranged inside the collecting tank 9 and suited to detect the level of the water contained inside said collecting tank 9; the level sensor 14 is also connected to the electronic control unit ECU, to which it transmits signals concerning the level of the water contained inside the collecting tank 9.
The tank 2 is defined by an outer casing 15, which houses at least one matrix M of adsorbing material. According to a preferred variant, the outer casing 15 has a tubular shape. The outer casing 15 is provided with a side wall 16 and, at its ends, with a front wall and a rear wall indicated with 17 and 18, respectively, in
The outer casing 15 houses, on the inside, an inner container 19, which is provided with a side wall 20 and, at its ends, with a closed front wall 21 and a closed rear wall 22. The outer casing 15 preferably has a tubular shape. The side wall 20 preferably has a cylindrical symmetry around the symmetry axis X. The walls 20, 21 and 22 of the inner container 19 are provided with micro-holes so as to permit the passage both of the inflowing air flow and of the water vapour, as described more in detail below. According to a further variant, the micro-holes are made in the entire available area of the walls 20, 21 and 22 of the inner container 19, so as to maximize the passage of fresh air and water vapour. According to a further variant, the micro-holes are exclusively made in the available area of one single wall 20, 21 and 22 of the inner container 19 (preferably, the side wall 20) or they are exclusively made in the available area of a subgroup of walls 20, 21 and 22 of the inner container 19 (preferably, the front wall 21 and the rear wall 22). The micro-holes are advantageously distributed in a uniform manner over the entire available area of the walls 20, 21 and 22 of the container 19.
Between the inner container 19 and the inner surface of the outer casing 15 there is defined a hollow space 23. According to a preferred variant, the hollow space has a substantially annular shape. The hollow space 23 preferably is coaxial to the symmetry axis X. The hollow space 23 is designed to improve the desorption step, as described more in detail hereinafter.
According to a preferred variant, the device 1 is provided with a heating element 24, which is designed to heat the adsorbing material.
According to a first variant, the heating element 24 is obtained by means of an electrical resistance 24 connected to the electronic control unit ECU, which controls it. The electrical resistance 24 is preferably buried inside the adsorbing material so as to heat the core of the adsorbing material; alternatively or in addition thereto, the electrical resistance 24 can be arranged so as to surround the adsorbing material.
According to a further variant, the heating element 24 is obtained by means of a duct 24 where a fluid circulates, which can alternatively be a portion of the cooling fluid of the internal combustion engine or a portion of the exhaust gases produced by the internal combustion engine or a mix of the cooling fluid of the internal combustion engine and of the exhaust gases produced by the internal combustion engine. The fluid flow introduced into the duct 24 is adjusted by means of a special adjustment valve (not shown); each adjustment valve is connected to the electronic control unit ECU and is controlled by the electronic control unit ECU as a function of the quantity of fluid that is requested/needed for the heating of the adsorbing material. The duct 24 is preferably buried inside the adsorbing material so as to heat the core of the adsorbing material; alternatively or in addition thereto, the duct 24 can be arranged so as to surround the adsorbing material.
According to a further variant, the heating element 24 can be obtained by means of a combination of the variants discussed above; in other words, the heating element 24 comprises both the electrical resistance 24 and the duct 24 where the fluid circulates, which can alternatively be a portion of the cooling fluid of the internal combustion engine or a portion of the exhaust gases produced by the internal combustion engine or a mix of the cooling fluid of the internal combustion engine and of the exhaust gases produced by the internal combustion engine.
According to a preferred variant, the inner container 19 is also provided with a sensor 25 designed to detect the temperature TADM of the adsorbing material. The temperature sensor 25 is preferably buried inside the adsorbing material; the temperature sensor 25 is also connected to the electronic control unit ECU, to which it transmits signals concerning the temperature TADM of the adsorbing material. The temperature sensor 25 can alternatively be replaced by a “virtual sensor”, i.e. a model for the estimation of the temperature TADM of the adsorbing material stored inside the electronic control unit ECU.
In case the heating element 24 is obtained by means of the duct 24 where a portion of the exhaust gases produced by the internal combustion engine circulates, the control of the temperature TADM of the adsorbing material is extremely important; the exhaust gases produced by the internal combustion engine have very high temperatures, which could cause the adsorbing material to exceed the temperature above which its chemical-physical properties deteriorate.
The electrical resistance 24 used as heating element 24 is simpler to be controlled and, in particular, can also be used in case the combustion engine of the vehicle has stopped and the state of charge of a battery of the vehicle is sufficient to ensure the operation thereof. The electrical resistance 24 used as heating element 24, however, is affected by the drawback of having a significant impact on the consumptions of the vehicle, especially in case the vehicle is equipped with an energy recovery system, which turns kinetic energy or thermal energy, which would otherwise be lost, into electric energy.
The adsorbing material used in the tank 2 can be available in the form of matrix or in the form of granules or powders.
The adsorbing material can be chosen, for example, among the following ones: silica gel or clay or calcium sulphate or zeolites or calcium oxide or given metal organic frameworks.
The choice of the material used in the tank 2 is made as a function of some parameters, such as the water adsorption speed based on the air temperature and humidity that are typical for the normal operating conditions of the vehicle, the density (and, as a consequence, the size) of the adsorbing material and, finally, the environmental impact and the cost of the adsorbing material.
Experiments have shown that silica gel, which is commonly used to limit humidity inside packages, and some zeolites can be a good compromise of the above-mentioned parameters. Furthermore, metal organic frameworks (MOF) are known, in particular zirconium-based ones, which are characterized by excellent performances in terms of water adsorption speed, even though they can be relatively expensive.
Therefore, the electronic control unit ECU is configured to gather a number of parameters, such as the absolute humidity AHIN of the air flow flowing into the tank 2, which is detected by the detection device 7; the absolute humidity AHOUT of the air flow flowing out of the tank 2, which is detected by the detection device 8; the temperature TADM of the adsorbing material detected by the sensor 25; the level of the water contained inside the collecting tank 9, which is detected by the level sensor 14. Furthermore, as a function of said gathered parameters, the electronic control unit ECU is configured to control a plurality of elements, among which there are, in particular, the adjustment valves 4, 5, 13, the heating element 24, the fan 6 (if provided) and the pumping device 11 (if provided).
Hereinafter is a description of a method to control a device 1 for the production of water on board a vehicle. The method is divided into an adsorption step and a subsequent desorption step.
During the adsorption step, the electronic control unit ECU is designed to control both adjustment valves 4 and 5 so that they are open. In this way, the adsorbing material is hit by a continuous air flow and can adsorb a given quantity of water, as a function of the temperature of the air flow. The adsorption speed is not constant and is variable as a function of the humidity of the air flow and of the quantity of water already trapped in the adsorbing material.
The electronic control unit ECU is configured to continuously monitor, through the signals coming from the detection devices 7, 8, the development of an adsorption process index AHADS. The adsorption process index AHADS is defined as follows:
AH
ADS
=AH
IN
−AH
OUT [1]
AHADS adsorption process index;
AHIN absolute humidity of the air flow flowing into the tank 2, which is detected by the detection device 7; and
AHOUT absolute humidity of the air flow flowing out of the tank 2, which is detected by the detection device 8.
The adsorption process index AHADS simply is the difference between the absolute AHIN humidity of the air flow flowing into the tank 2, which is detected by the detection device 7, and the absolute AHOUT humidity of the air flow flowing out of the tank 2, which is detected by the detection device 8.
The electronic control unit ECU is further configured to continuously compare the value of the adsorption process index AHADS with a threshold value THRADS, which is determined in a preliminary step and is variable as a function of the temperature of the external air.
The adsorption step ends (in the instant t1 indicated in
Assuming that the threshold value THRADS is equal to zero means that the adsorption step necessarily ends only when the adsorbing material is completely saturated with water (even though reaching the condition in which the adsorbing material is completely saturated with water can be inconvenient due to the excess slowing down of the adsorption step). The adsorption process index AHADS, said adsorption process starting in the instant to indicated in
The adsorption step described above can evidently take place also when the vehicle is still. When the vehicle is moving, the air flow, which is also moving, allows the adsorption step to be quicker. Therefore, electronic control unit ECU is designed to shift both adjustment valves 4 and 5 to the opening position as soon as it detects that the vehicle has stopped. The electronic control unit ECU is preferably suited to also activate the forced ventilation system 6 in case the vehicle is still and the state of charge of the battery of the vehicle is sufficient to ensure the operation thereof.
During the subsequent desorption step, after having closed both adjustment valves 4 and 5, the electronic control unit ECU is designed to activate the heating element 24.
The heating of the adsorbing material carried out through the activation of the heating element 24 allows the water which was previously trapped in the adsorbing material to be desorbed from the adsorbing material itself, turning into water vapour. The water vapour coming into contact with the walls of the tank 2 condenses and, after the passage to the liquid state, the water is collected on the bottom of the tank 2 in order to be filtered (through the filter 12) and subsequently conveyed to the collecting tank 9.
According to a preferred variant, in order to support the condensation of the water vapour, the outer surfaces of the tank 2 (in particular, of the outer casing 15) are cooled through the ambient air, forced by the movement of the vehicle, which touches fins (not shown) arranged on the periphery of the tank 2; or through a low-temperature conditioning circuit (in which a conditioning fluid flows at approximately 50° C.), preferably obtained in the walls 16, 17, 18; or through a surface treatment (for example, in order to increase the surface roughness) of the inner surfaces of the tank 2 and, in particular, of the outer casing 15; or through any combination of the variants described above.
Preferably, in order to improve the step during which the water is collected on the bottom of the tank 2 and conveyed towards the filter 12, a base wall 26 of the tank 2 has a V-shaped profile inclined towards the filter 12; the inclined profile of the base wall 26 allows the water to be conveyed towards the collecting tank 9.
The electronic control unit ECU is configured to continuously monitor, through the signals coming from the detection devices 7, 8, the development of a desorption process index AHDES. The desorption process index AHDES is defined as follows:
AH
DES
=a*AH
IN
+b*AH
OUT [2]
AHDES desorption process index;
AHIN absolute humidity of the air flow flowing into the tank 2, which is detected by the detection device 7;
AHOUT absolute humidity of the air flow flowing out of the tank 2, which is detected by the detection device 8; and
a, b coefficients.
When the adjustment valves 4, 5 are both closed, inside the tank 2 the two detection devices 7, 8 should detect the same absolute humidity value.
Hence, the desorption process index AHDES can be represented by the absolute humidity AHIN of the air flow flowing into the tank 2 detected by the detection device 7 (in case the coefficient a is unitary and the coefficient b is zero) or by the absolute humidity AHOUT of the air flow flowing out of the tank 2 detected by the detection device 8 (in case the coefficient b is unitary and the coefficient a is zero); alternatively, the desorption process index AHDES can be represented by any linear combination (variable as a function of the values assumed by the coefficients a, b and c) of the values of the absolute humidity AHIN of the air flow flowing into the tank 2, which is detected by the detection device 7, and of the absolute humidity AHOUT of the air flow flowing out of the tank 2, which is detected by the detection device 8.
The electronic control unit ECU is further configured to continuously compare the value of the desorption process index AHDES with a threshold value THRDES, which is determined in a preliminary step and is variable as a function of the temperature of the external air.
The desorption step ends (in the instant t3 indicated in
Assuming that the threshold value THRDES is equal to zero means that the desorption step necessarily ends only when the adsorbing material is completely free from water (even though reaching the condition in which the adsorbing material is completely free from water can be inconvenient due to the excess slowing down of the desorption step). The desorption process index AHDES, said desorption process starting in the instant t2 indicated in
In case the level sensor 14 detects that a level of the water contained inside the collecting tank 9 exceeds a limit value, the desorption step cannot evidently start. Before going on with the closing of both adjustment valves 4 and 5 and with the activation of the heating element 24, the electronic control unit ECU is designed to process the signal concerning the level of the water contained inside the collecting tank 9, which is transmitted by the level sensor 14, and to compare it with said limit value.
The electronic control unit ECU is further configured to continuously monitor, during the desorption step, the level of the water contained inside the collecting tank 9 through the signal transmitted by the level sensor 14, so as to stop the desorption step as soon as the level of the water contained inside the collecting tank 9 exceeds the threshold value.
According to a further variant, the vehicle is provided with at least one photovoltaic panel designed for the production of a given power suited to ensure the operation of the electrical resistance 24 used as heating element 24 and/or of the forced ventilation system 6, also in case the combustion engine has stopped (and, for example, the state of charge of the battery of the vehicle is not sufficient).
The adjustment valves, which are indicated with 4 and 5 respectively, are evidently controlled in a synchronous manner (i.e. they are opened or closed at the same time by the electronic control unit ECU). Furthermore, the adjustment valves, which are indicated with 4 and 5 respectively, are evidently controlled in a concordant manner, i.e. jointly or in a corresponding fashion (which means that both adjustment valves 4, 5 are open or closed and it can never happen that an adjustment valve 4, 5 is open while the other adjustment valve 5 is closed).
The device 1 for the production of water on board a vehicle and the method to control said device 1, as disclosed above, have some advantages. First of all, they are simple and economic to be manufactured and implemented, the device 1 is compact and allows a significant quantity of water to be used on board the vehicle to be produced in an efficient manner.
Number | Date | Country | Kind |
---|---|---|---|
102018000002724 | Feb 2018 | IT | national |