The invention relates to a device for singly dispensing shaped objects such as pharmaceutical tablets, the dispensing of which is controlled by a partial rotating movement in either direction of part of the device, each partial rotation in either direction causing a shaped object to be released.
More specifically, the invention relates to a device for dispensing shaped objects such as, for example, pharmaceutical tablets, consisting of two coaxial parts which mate with each other,
Finally, the invention relates to a closed unit for packaging and dispensing shaped objects singly that comprises, in sequence, a container in the shape of a tubular casing that is open at one of its ends for bulk packaging of the objects to be dispensed singly, the device for dispensing the objects to be dispensed singly, mounted by its female part on the opening in the tubular casing, and a cap which is mounted on the male part of the device, able to make the moving male part of said device partially rotate in either direction, and cause the picking out from the tubular casing then the dispensing singly by the device and finally the receipt of the dispensed shaped object in the cap.
The shaped objects to be dispensed using the device according to the invention may be sensitive to gaseous pollutants present in the ambient air within their packaging container.
Therefore, the tubular casing of the closed unit for packaging and dispensing said objects singly may include means containing one or more gaseous pollutant treatment agents for the rapid treatment of the ambient gaseous atmosphere by removing the gaseous pollutants from the sensitive objects packaged in said casing.
The following are therefore defined in the entire description of the subject of the invention:
Therefore and according to these definitions:
For obvious reasons, in particular hygiene, but also in order to avoid any physical deterioration and thus improve the shelf life of the shaped objects to be dispensed, which are potentially sensitive to pollutants present in the ambient air, said objects are placed in containers equipped with the device for dispensing singly and having means for preventing potential physicochemical attacks resulting from the level of concentration of the gaseous pollutants, but also protecting them from light, in particular UV rays or else protecting them from deterioration due to mechanical effects such as impacts.
Establishment of the prior art reveals the existence of devices for singly dispensing shaped objects such as pharmaceutical tablets, these devices consisting of at least two coaxial cylindrical parts which mate with one another, one being fixed and the other rotatable about the common axis.
The devices for dispensing shaped objects singly are connected or made to connect, by mechanical assembly, to containers for bulk packaging of said objects, release of the objects to be dispensed singly being effected by gravity, i.e. by inverting the unit formed by the packaging container and the dispensing device, then by rotating the moving part of the dispensing device.
These known dispensing devices are formed:
All these devices and their means for organising, picking out and singly dispensing shaped objects are formed from thermoplastic polymers by known plastics processing techniques.
These devices may be distinguished from each other by the architecture that is specific to each of them, using:
According to a first type of device for dispensing bulk packaged shaped objects singly, this type of device is composed of, in the sequence of travel of the shaped objects to be dispensed, a first mechanical part in contact with the bulk packaged shaped objects, provided with a means for guiding said bulk objects and classifying them horizontally, and another mechanical part provided with means for picking out from the horizontal single-unit classification in the first part, for picking out and dispensing a shaped object, one of the mechanical parts being fixed and the other rotatable.
A document (U.S. Pat. No. 4,782,981) describes a device of this type for dispensing bulk packaged shaped objects singly, this device, which is an integral part of a unit for the bulk packaging of shaped objects and the dispensing singly of such objects, comprising three coaxial parts:
This type of device for dispensing shaped objects to be dispensed singly has certain disadvantages that it is desirable to eliminate or reduce to facilitate use of the device and for the physical integrity of the objects dispensed singly by the device.
In fact, it appears that this type of device:
According to another type of device for dispensing shaped objects singly, this other type, in the sequence of travel of the shaped objects to be dispensed, comprises two coaxial parts:
A document (U.S. Pat. No. 4,228,920) describes a device of this type for dispensing bulk packaged pharmaceutical tablets singly. This device which is an integral part of a unit for packaging bulk tablets and dispensing them singly consists of two coaxial parts which are, in the direction of travel of the shaped objects to be dispensed singly:
To bring about this extraction, the moving lower part is subjected to a rotating movement to create axial congruence between one of the compartments for storage of single tablets in the upper part and one of the two exit orifices, this congruence releasing at least one tablet, the compartment which is emptied of its tablet being blocked at the moment of axial congruence by one of the two top regions of the travel ramp and only able to receive another single tablet after clearance of the compartment by continuation of the rotating movement of the lower part.
The type of device for dispensing shaped objects singly:
Therefore, it appears that none of the devices for dispensing shaped objects singly in the prior art have sufficient means for organising controlled travel, improved physical integrity and rapid dispensing singly of the shaped objects to be dispensed to fully satisfy the user of the device for dispensing singly.
Numerous objectives are consequently assigned to the device for dispensing shaped objects singly according to the invention, so that it can overcome the above-mentioned disadvantages and provide adapted and improved solutions compared to the various means used in devices for dispensing shaped objects described in the prior art.
Amongst the most important objectives assigned to the device for dispensing singly according to the invention for shaped products packaged in bulk, the following means are mentioned which, in combination, provide:
All the above-mentioned objectives may be achieved by the device for dispensing shaped objects singly, which is a device that can be mounted by its upstream face on a container for packing said bulk objects, said container being able or to provide or not provide a purification treatment for the ambient air therein to protect said objects if they are sensitive to gaseous pollutants, and that can be closed by a cap placed on the downstream face.
According to the invention, the device for dispensing shaped objects singly which can be connected by one of its ends to a container for the bulk packaging of shaped objects to be dispensed and optionally by the other end to a cap for receiving the singly dispensed objects, consists of two parts which mate coaxially with each other, one, the female part, being fixed and the other, the male part, being rotatable, and is characterised in that, in the sequence of travel of the objects to be dispensed singly from their bulk packaging region,
a) the fixed female part which constitutes the upstream part for entry into the device of the bulk objects to be dispensed comprises:
a1) a main external cylindrical casing which is open at its upstream end and downstream end,
a2) an internal casing, which is coaxial with the external casing, closed at its upstream part and open at its downstream part, of which the distance from the external casing is at least equal to the smallest dimension of the object to be dispensed to create a free space for the orientation and organised movement of said objects from upstream to downstream,
a3) a first plane, which is close to the upstream end, connects the coaxial external casing and internal casing, perpendicularly to said axis, is shaped as a circular sector of angle α, is provided with an opening shaped as an arc of a circle, and leaves the free space for orientation and organised movement clear,
a4) a second plane, which is placed between the first plane and the downstream end, connects the coaxial external casing and internal casing perpendicularly to said axis, is shaped as a circular sector of angle β provided with at least one opening dimensioned for the passage downstream singly of the objects present in the free space for orientation and organised movement,
a5) between the second plane and the downstream end of the female part, at least one chute mounted on the at least one opening in the second plane, to allow storage in a queue of stacked objects to be dispensed, which originate from the free space for the orientation and organised movement, this at least one chute being delimited by the coaxial external casing and internal casing and by two planar lateral walls connecting said casings and extending to the downstream end of said female part, the at least one chute being provided at its downstream end with an opening dimensioned for the passage of a single object to be dispensed,
b) the male rotating part which constitutes the downstream part for discharge of the dispensed objects from the device comprises:
b1) a base platform in the shape of a circular disk which forms a stop for the main external cylindrical casing of the female part, this platform being equipped with an opening dimensioned for the passage of an object delivered by the at least one chute.
b2) a casing, coaxial with the base platform to which it is connected, having substantially the shape of the internal casing of the female part of the device, in which it inserts itself to make the male part rotate relative to the female part of the device.
b3) a means for guidance in rotation connected to and perpendicular to the base platform, the free end of which is intended to be inserted in the opening shaped as an arc of a circle of the first plane of the female part,
b4) a crown segment, mounted on the means for guidance in rotation, which moves freely, when the male part of the device rotates, between the two planes of the female part of the device and which blocks the inlet opening of the at least one chute, at least partially and at the end of its travel, in at least one direction of rotation of the male part,
b5) a guide means for the object to be dispensed placed in the axis of the dimensioned opening in the base platform on the external wall of the casing coaxial with the platform of the male part.
The various objectives assigned to the subject of the invention are a result of the deficiencies displayed by the devices for dispensing shaped objects singly, described in the prior art.
The deficiencies ascertained in the prior art devices for dispensing shaped objects singly constitute, by their juxtaposition, a problem that simultaneously relates to: the lack of organisation in the travel of the objects to be dispensed, their orientation, the means for picking them out from a standby region, the absence of treatment of gaseous pollutants; all these deficiencies being able to cause irreversible chemical and mechanical damage to the shaped objects to be dispensed singly.
According to the invention, the device for dispensing shaped objects singly is very different from the prior art due to the fact that its new architecture provides it with the means for solving the problem raised by the deficiencies noticed in the prior art dispensing devices.
The device according to the invention for dispensing shaped objects singly is made up of two coaxial parts, a female part and a male part.
The female part of the device according to the invention constitutes, in the sequence of travel of the shaped objects to be dispensed, the face for entry into the device of a stream of objects to change from a disordered into an ordered state.
This female part is formed by an external cylindrical casing that is open at both ends, equipped on its external face with a ring connected to said casing and forming a stop when this female part of the dispensing device is mounted on the opening of a tubular casing of a bulk packaging container for shaped objects to be dispensed, and provided with a cap for receiving the dispensed shaped object on its exit or downstream face.
Inside this external cylindrical casing there is another casing, coaxial with the first, which is closed at its upstream end and open at its downstream end. This coaxial internal casing is a casing which is generated by geometric revolution and is of the cylindrical, cylindrical/truncated cone shaped, cylindrical/conical, truncated cone shaped, conical or parabolic type. The upstream part of this coaxial internal casing can be the region where the section of said casing is reduced, and in this case it can be of a truncated cone shaped, conical, hemispherical or parabolic type.
The section of this internal coaxial casing, which can change in its geometry, is such that the free annular space created between the coaxial external casing and internal casing allows travel organised by gravity for moving the shaped objects from the region they where are packaged in bulk to the region they are dispensed singly, this organised travel passing through stages for collecting the bulk shaped objects and selectively orienting these objects.
To arrange the collection and selective orientation of the shaped objects to be dispensed by gravity, the free space created between coaxial external casing and internal casing achieves a minimum thickness at its part furthest downstream but slightly greater than the smallest dimension of the object to be dispensed, forcing said object to place itself in a position of selective orientation to enable it to continue on its subsequent travel from upstream to downstream.
Inside the female part and connecting the coaxial external casing and internal casing a first plane has been developed, close to the upstream end of said female part and perpendicular to the axis of the casings. This first plane is shaped as a circular sector, of which the angle α at the top has a value in degrees which is a resultant of the diameter of the shaped objects to be dispensed and the diameter of the female part.
This first plane, by virtue of its circular sector shape, creates a means for controlling the rate of flow and orientation of the stream of shaped objects to be dispensed and adheres to the free space for orientation and organised movement between the two coaxial casings into which said stream of shaped objects is directed and channelled.
A second plane, perpendicular to the axis of the coaxial casings and connecting them to each other, is situated inside the female part and placed between the first plane and the downstream end of said female part. This second plane is also shaped as a circular sector, having an angle β at the top of which the value in degrees is a resultant of the values of the diameters of the shaped objects to be dispensed and the female part. This second circular sector of angle β occupies a position opposite the first circular sector of angle α.
This second plane is equipped at its periphery and close to the external casing with at least one opening, of which the section is dimensioned to allow the passage downstream singly of the shaped objects which are oriented in the space for orientation and organised movement: this section of the at least one opening is greater than the smallest section of the objects but such that two shaped objects to be dispensed cannot pass through together and preferably very slightly greater than the smallest section of the shaped objects to be dispensed.
If the second plane has two openings at the periphery and close to the external casing, these two openings are mutually spaced by an angle γ delimited by its two sides passing through the centre of symmetry of each of these openings: the angle γ may vary between a value of approximately 0° when the two openings are juxtaposed up to 180 degrees when the two openings are diametrically opposed, this range of variation being the same regardless of the direction of rotation of the male part in the female part.
Once the two planes in the shape of a circular sector, spaced from each other along the axis of the female part, have their vertex angles α and β opposite each other, there is a constant relationship between these two angles so that the total of angles α+β is at most 360° C.
The combination of these two offset planes, each shaped as an opposing circular sector and connected to the coaxial external casing and internal casing, creates organised travel for the selective orientation of the objects according to their smallest dimension and their path towards the at least one opening in the second plane.
Therefore, the section of the at least one chute may be:
Inside the at least one chute, the shaped objects to be dispensed singly are stacked there according to their smallest section to be released singly when the device is used, at the downstream end of the at least one chute.
The opposing planar lateral walls, as well as the walls formed by the coaxial internal casing may be restricted in their downstream length in the direction of travel of the shaped objects to be dispensed.
The male part of the device according to the invention constitutes, in the sequence of travel of the shaped objects to be dispensed, the face for single discharge, or downstream face, of the device, for objects of which the stream has changed from a disordered to an ordered state.
This male part according to the invention is formed by a base platform in the shape of a circular disk acting as a stop for the external main cylindrical casing of the female part when the two parts that constitute the device according to the invention are assembled.
Said platform is provided with an opening dimensioned for the passage of a shaped object released singly through the at least one chute when said opening is made congruent by rotation with the open downstream end of the at least one chute.
This male part according to the invention is also formed by a casing coaxial with the base platform to which it is connected, which casing is closed at it upstream end and open at its downstream end and has substantially the geometry of the internal casing of the female part of the device in which it inserts itself coaxially to enable the male part to rotate relative to the female part.
This casing that is coaxial with the platform is a casing having a geometry generated by revolution that is cylindrical, cylindrical/conical, truncated cone shaped, conical or parabolic, the upstream part of this casing being the one with a section that may be reduced.
This male part according to the invention comprises a guide means connected to the base platform and mounted vertically on said platform.
The free end of the guide means is inserted into the opening shaped as an arc of a circle in the first plane of the female part and its purpose is:
The guide means, connected to the base platform of the male part, is provided with a crown segment which moves between the two planes of the female part of the device when the male part is driven by a rotating movement. This crown segment may be bevelled at each of its ends, and this assists the local agitation of the shaped objects to be dispensed, and selects one of the objects that it guides towards the upstream opening in the at least one chute depending on the direction of rotation of the male part.
When said male part is caused to rotate in either direction and comes to the end of its travel, the crown segment blocks, at least partially and in one direction of rotation of the male part, the inlet orifice of the at least one chute.
Consequently, when the user turns the male part in one direction and when said male part reaches the end of its travel, the crown segment blocks, at least partially, the inlet orifice of the at least one chute and when the user turns the male part in the opposite direction, and when said male part reaches the end of its travel, the crown segment opens the inlet orifice of the at least one chute.
If the device has two chutes the crown segment, mounted on the guide means which moves freely during rotation of the male part between the two planes of the female part, blocks the upstream opening in the chutes, at least partially and alternately at the end of its travel.
Finally, the male part according to the invention comprises a guide means for the objects to be dispensed singly, this guide means being connected to the external wall of the casing coaxial with the platform, in the axis of the dimensioned orifice of the platform to grip and eject a single object that originates from the at least one chute, depending on the direction of rotation used for the male part. Said guide means may have a semi-polygonal, semicircular or semi-elliptical cross section.
According to the invention, the restricted range of the angle of rotation of the male part, from one end stop to the other end stop, is between a value of approximately 0 degrees and 180 degrees, i.e. this angle has the value substantially of the angle γ.
The device for dispensing shaped objects singly according to the invention is generally connected at the top to a packaging container for said objects stored in bulk which feeds the device for dispensing objects to be dispensed and, at the bottom, to a cap for receiving the singly dispensed shaped object.
The invention also relates to a closed unit for packaging and dispensing shaped objects singly which comprises a container formed by a casing that is open at one if its ends for packaging the bulk objects to be dispensed, the device for dispensing the objects to be dispensed singly being mounted by its female part on the opening in the tubular casing, and a cap mounted on the male part of the device, said cap being able to rotate the moving male part of said device partially in either direction and to cause the picking out of shaped objects to be dispensed from the casing then the dispensing thereof singly by the device and finally receipt of the dispensed shaped object in the cap.
However, the shaped objects to be dispensed singly using the device according to the invention may be sensitive to gaseous pollutants present in the ambient air within their packaging container. These above-mentioned gaseous pollutants which may be present in the ambient atmosphere of the packaging containers for the shaped objects could be, for example, water vapour, oxygen (O2), ammonia (NH3), alcohol, aldehydes, ketones, sulphur dioxide (SO2), hydrogen sulphide (H2S), thiols, alkenes including in particular ethylene, acetylene hydrocarbons, carbon dioxide (CO2), carbon monoxide (CO), nitrogen dioxide (NO2), alkanes including in particular methane (CH4), halogens including in particular fluorine, bacteria suspended in the ambient air and others.
For this reason the closed unit for packaging and dispensing said objects singly may include treatment means containing one or more agents for treating gaseous pollutants to allow the rapid purification of the ambient gaseous atmosphere by removing said gaseous pollutants, in particular water vapour that is particularly harmful to the sensitive objects packaged in said casing.
To achieve this, appropriate recesses, situated in the tubular casing of the packaging container for the bulk objects to be dispensed and/or in the cap for receiving the singly dispensed shaped objects, may be made in the closed packaging and dispensing unit, in order to receive one or more agents for treating gaseous pollutants and to allow the removal thereof by rapid treatment of the ambient gaseous atmosphere. The specific position of these recesses is decisive for increasing the kinetics of elimination of gaseous pollutants, more particularly water vapour.
In the particular case of treating the water vapour present, so that the closed unit for packaging and dispensing shaped objects singly according to the invention has effective drying properties, the choice of drying agent is crucial.
According to the invention, the drying agent used in the closed unit for packaging and dispensing shaped objects singly is chosen from the group that consists of silica gels, molecular sieves and clays.
These closed drying units have internal drying means which may be present in the form of a covering, an insert or a part of the dispensing device, formed by a drying thermoplastic polymer composition. These drying agents are placed inside the containers on the internal surface of their bottom and/or on the internal surface of their lateral wall or else in a specific recess situated at the bottom of the containers and/or on the internal surface of the cap, if they are in a powdery form or else in the form of compacted pellets.
All these drying agents are put in separately or simultaneously to increase the efficacy of their drying action through a mass effect.
When treating gaseous pollutants other than water vapour, so that the closed unit for packaging and dispensing shaped objects singly according to the invention is also very effective with regard to said pollutants, known treatment agents that are appropriate for treating all pollutants are used in said unit:
The dispensing device and the closed unit for packaging and dispensing shaped objects singly may be formed by plastics processing procedures using materials which are thermoplastic polymers and/or copolymers such as, for example, polyethylenes (PE), polypropylenes (PP), ethylene/propylene copolymers and mixtures thereof, polyamides (PA), polystyrenes (PS), acrylonitrile-butadiene-styrene copolymers (ABS), styrene acrylonitrile copolymers (SAN), polyvinylchorides (PVC), polycarbonates (PC), polymethyl methacrylate (PMMA), polyethyleneterephthalates (PET) used individually or mixed, depending on their compatibility.
At least one natural or synthetic thermoplastic elastomer may be associated with these polymers and/or copolymers to make the device and depending on the desired mechanical characteristics. The elastomer(s) used should preferably be chosen from the group consisting of elastomers of the natural rubber type or synthetic rubber type, in particular olefin-based rubbers, such as, for example, isobutylene/isoprene polymers, ethylene-vinyl acetate (EVA), ethylene-propylene (EPR), ethylene-propylene-diene (EPDM), ethylene-acrylic esters (EMA-EEA), fluoropolymers, diene rubbers, such as, for example, polybutadienes, butadiene-styrene copolymers (SBR), rubbers based on condensation products such as, for example, thermoplastic polyester and polyurethane rubbers, silicones, styrene rubbers, styrene-butadiene-styrene (SBS) and styrene-isoprene-styrene (SIS) and others.
According to the invention, the device for dispensing shaped objects singly, the tubular casing of the bulk packaging container and the cap for receiving the shaped object dispensed singly by the dispensing device may be produced from polymer materials with the same composition or from polymer materials with different compositions.
More generally, all the sides of the device for dispensing shaped objects singly according to the invention depend on the dimensions of the shaped objects to be dispensed.
A better understanding of the invention will be achieved by using the numbered description of the figures set out below, these figures simply being used to illustrate but not limit a device according to the invention.
According to
The female part (1) comprises in the sequence of travel of the objects to be dispensed singly from the region where they are packaged in bulk:
According to
This coaxial casing (26) constitutes the downstream part of one of the walls of the at least one chute (17) and/or (18).
According to
According to
This crown segment (31) may be bevelled (32) at each of its ends (32), and this allows the bulk shaped objects to be agitated and guided singly towards the at least one chute (17) or (18) in which said objects are stacked in a queue.
According to
According to
Therefore, with every restricted rotation of the moving male part (2), a shaped object is dispensed by either of the chutes (17) and/or (18).
According to
Finally, the mode of operation of the device for dispensing shaped objects singly according to the invention can be seen in
The shaped objects to be dispensed singly that are packaged in bulk in the container (35) are guided into the external casing (5) of the female part (1) and oriented by the cylindrical/truncated cone-shaped casing (8) in the free space (11), defined by these two coaxial casings, according to their position (38).
Placed between the two planes (12) and (14) in the shape of circular sectors with opposing angles α and β, the crown segment (31) with bevelled ends (32), rotated in either direction by the male part (2), agitates the bulk shaped objects and guides them singly towards the chutes (17) and (18) in which said objects (39) and (40) are stacked in a queue.
Once the guide means (33) for the object to be dispensed placed in the axis of the opening (25) of the platform (23) is congruent with the exit opening of the chute (17), a shaped object is released once the exit of the other chute (18) is closed by the internal surface of the base platform (23). By reversing the direction of rotation, a shaped object is released through the exit opening of the chute (18), whilst the exit of the chute (17) is closed by the internal surface of the base platform (23).
Number | Date | Country | Kind |
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04 03270 | Mar 2004 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2005/000763 | 3/30/2005 | WO | 00 | 7/12/2007 |
Publishing Document | Publishing Date | Country | Kind |
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WO2005/095227 | 10/13/2005 | WO | A |
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Number | Date | Country | |
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20080041875 A1 | Feb 2008 | US |