The present invention relates to a device for feeding web material through a processing installation, such as a pulp dryer, by means of a conveyor belt, which conveyor belt is divided, along its longitudinal direction, into an essentially flat first segment and an essentially flat second segment, the device comprising an opening member and a guiding surface, which is located downstream of the opening member as seen in the direction of the travel of the conveyor belt, the opening member and the guiding surface being adapted for unfolding the conveyor belt by separating the first and second segments, the device further being provided with a spreader roll, which is located downstream of the guiding surface and which is adapted to keep the conveyor belt unfolded while a tail of said web material is placed on said first segment, a folding member being located downstream of the spreader roll and being adapted for folding said second segment over said first segment for to enclose the tail in the conveyor belt.
When forming and drying a web-formed material, such as a cellulose pulp web, the web-formed material is treated in different units. For instance a cellulose pulp production plant may include a wet forming station, in which a slurry comprising cellulose fibres is treated to form a wet cellulose based fibrous web, and a pulp dryer, in which the wet web is dried by means of blowing hot air towards the web. At start-ups, and when the web accidentally breaks, it is necessary to transfer the web from the wet forming station to the pulp dryer. When transferring a web it is common to first form a narrow tail, also called a leader, at the wet forming station. The tail is then transferred to the pulp dryer and passed into the pulp dryer. When the tail has been successfully transferred into the pulp dryer the tail may be gradually widened such that finally a web of full width is passed from the wet forming station to the pulp dryer.
U.S. Pat. No. 3,759,434, in the name of Aktiebolaget Svenska Flaktfabriken, describes a device for feeding web material through a processing installation by means of a folded conveyor belt. The folded conveyor belt is unfolded and is led over a guide roller and another roller. Both the guide roller and said another roller are provided with outwardly tapering sections to ensure that the conveyor belt remains unfolded. After said another roller a tail is fed to one part of the unfolded conveyor belt. By means of a next roller, which is located downstream of said another roller, a second part of the conveyor belt is folded onto the tail, which is held on said first part by means of a further roller, thereby enclosing the tail between the first part and the second part of the conveyor belt.
It would be of interest to provide an automatic feeding of the tail to the device for feeding the processing installation. It has been found, however, that the tail tends to slip out of the conveyor belt of the device of U.S. Pat. No. 3,759,434. Thus, an operator has to manually feed the tail into the conveyor belt, and the operator has to adjust the position of the tail in the horizontal plane during the tail feeding procedure, in order to have the tail correctly located in the folded conveyor belt.
An object of the present invention is to provide a device for feeding web material through a processing installation, such as a pulp dryer, said device having means making it possible to dispense of an operator, who manually adjusts the position, in the horizontal plane, of a tail of the web material during a tail feeding procedure.
This object is achieved by a device according to the preamble and characterised in that the spreader roll comprises a first roll portion, a second roll portion, and a circumferential guiding track separating the first roll portion from the second roll portion, said first roll portion being adapted for supporting said first segment, said second roll portion being adapted for supporting said second segment, the first roll portion having a cylindrical outer surface.
An advantage of the present invention is that, when the device is in operation, the tail rests steadily on the first segment of the conveyor belt, which first segment is supported on the first roll portion of the spreader roll, until the second segment is folded on top of the first segment to enclose the tail between the first segment and the second segment. Thus, the risk is decreased that the tail feeding procedure will fail. In relation to other possible solutions to the problem, such as the use of vertical guiding plates guiding the horizontal position of the tail, the present invention provides a solution which does not impose any additional wear on the tail or on the conveyor belt.
According to a preferred embodiment the device further comprises a holding belt, which is located adjacent to the spreader roll, is adapted to travel in parallel to the first segment of the conveyor belt, and which is adapted to hold the tail pressed against said first segment until said second segment is to be folded onto said first segment. An advantage of the holding belt is that it provides for an efficient way of holding the tail in place until the second segment is folded on top of the first segment. A further advantage is that the holding belt exposes the tail to a minimum of wear, thereby decreasing the risk that the tail is broken. The holding belt also has the ability of pressing the tail towards the conveyor belt for a comparably long distance, such that the tail is safely held against the first segment of the conveyor belt up to the very moment the second segment is folded on top of the first segment for to enclose the tail between the first segment and the second segment.
Still more preferably said holding belt is adapted to travel over a first pulley and a second pulley, the second pulley being located downstream of the first pulley as seen in the direction of the travel of the conveyor belt, the first pulley having a cylindrical outer surface. An advantage of this embodiment is that the cylindrical outer surface of the first pulley, in combination with the cylindrical outer surface of the first roll portion of the spreader roll, forms a horizontal, flat nip between the first segment of the conveyor belt and the holding belt, adjacent to the first pulley. The horizontal, flat nip makes it easier to grip a tail and increases the chances that a tail fed to the nip is also forwarded into the processing installation by means of the conveyor belt. Further, the risk that the tail slips out of the nip, once the tail has been caught in the nip, is decreased.
Preferably the second pulley has a cambered outer surface. An advantage of this is that a second pulley having a cambered outer surface automatically keeps the holding belt in place such that it does not easily slip off the first and second pulleys.
According a preferred embodiment a driving mechanism is adapted for driving the holding belt. An advantage of this embodiment is that the driving mechanism, which could, e.g., be a motor, a driving chain or a drive shaft, driving one of the pulleys, decreases frictional forces on the tail and increases the chance that the tail is successfully caught in the nip.
According to a preferred embodiment the outer surface of said second roll portion is tapering outwardly from the guiding track. The second roll portion of the spreader roll supports the second segment of the conveyor belt, which second segment does not come into contact with the tail until the very moment the second segment is folded onto the first segment. Thus, there is no problem with the tail slipping off the second segment of the conveyor belt, and, thus, the outer surface of the second roll portion of the spreader roll need not be cylindrical. On the contrary, a second roll portion, which is provided with an outwardly tapering outer surface, decreases the risk that the second segment is folded onto the first segment, before the second segment is intended to do so. This lowered risk of a too early folding is believed to be due the fact that the first segment and the second segment are kept separated by more than 180° while passing over the spreader roll. Thus, the second roll portion, which has an outwardly tapering outer surface, provides for a more controlled operation.
Still more preferably the outer surface of said second roll portion is a conical outer surface or is a cambered outer surface. A second roll portion, which has a conical outer surface or a cambered outer surface, has proven to be the best manner of providing an outwardly tapering outer surface, of the second roll portion, as regards safe and controlled operation, i.e., as regards control of the position of the conveyor belt and control of when the second segment of the conveyor belt is folded onto the first segment of the conveyor belt.
Preferably at least one of said first roll portion and said second roll portion is provided with a knurling on its outer surface. An advantage of this embodiment is that the knurling ensures that the circumferential velocity of the spreader roll will be the same as, or at least very close to, the travelling velocity of the conveyor belt. Thus, it can be ensured that the conveyor belt slides against the guiding surface and not against the spreader roll.
Further objects and features of the present invention will be apparent from the description and the claims.
The invention will now be described in more detail with reference to the appended drawings in which:
a is a schematic side view and illustrates a tail conveyor device, as seen from the side.
b is an enlarged side view, and illustrates the position of two rolls in relation to each other.
a is an enlarged cross-sectional view and illustrates a spreader roll according to the invention, as seen in the direction of the arrows III-III of
b is an enlarged cross-sectional view and illustrates a spreader roll designed in accordance to a prior art technique.
a is an enlarged cross-sectional view and illustrates a spreader roll according to a second embodiment of the present invention.
b is an enlarged cross-sectional view and illustrates a spreader roll according to a third embodiment of the present invention.
a illustrates, as seen from the side, a tail conveyor device 1 for feeding a tail of a web material through a processing installation, such as a dryer, which is not shown.
b illustrates how said “directly after” is to interpreted with respect to the location of the spreader roll 12 in relation to the guiding roll 10. In the present context “directly after” means that a shortest distance SD, which is the shortest distance between an outer surface 14 of the guiding roll 10, and an outer surface 16 of the spreader roll 12, is less than the largest diameter Dl of the spreader roll 12. Still more preferably the shortest distance SD, depicted in
Turning again to
An opening member in the form of a cambered opening roll 24 is located below the fixing element 6 and is supported on the structure 4. A folding member in the form of a cambered folding roll 26 is located above the fixing element 6 and is supported on the structure 4. The tail conveyor device 1 further comprises an endless foldable tail conveyor belt 28. The foldable tail conveyor belt 28 is divided, along the longitudinal direction of the tail conveyor belt 28, into an essentially flat first segment 30, and an essentially flat second segment 32.
As is best illustrated in
A holding belt 36 is arranged for the purpose of holding a tail pressed against the first segment 30 of the conveyor belt 28 until the second segment 32 has been folded onto the first segment 30. The holding belt 36 runs over a cylindrical first pulley 38 and over a cambered second pulley 40. The holding belt 36 runs in a direction which is depicted by arrows in
a illustrates, in more detail, the spreader roll 12 and the first pulley 38 as seen in the direction indicated by arrows III in
Due to the fact that the outer surface 16 of the first roll portion 44 is cylindrical, whereas the outer surface 17 of the second roll portion 46 is conical, and tapers outwardly from the guiding track 48, the segments 30, 32 will remain separated by more than 180° while the conveyor belt 28 passes over the spreader roll 12, as is depicted in
The joint 34 of the conveyor belt 28 fits in the circumferential guiding track 48. The cylindrical outer surface 16 of the first roll portion 44, and the conical outer surface 17 of the second roll portion 46, are each provided with a knurling, as is depicted in
Between the first roll portion 44, which first roll portion 44 has the cylindrical outer surface 16, and the first pulley 38, which first pulley 38 has a cylindrical outer surface 37, the nip 42 is formed. The nip 42 has the form of a horizontally extending opening, or gap, which is located between the holding belt 36 and the first segment 30 of the conveyor belt 28. Thus, the nip 42 has the same horizontal level over its entire extension, from the left end to the right end of the nip 42, in accordance with the depiction in
b illustrates a spreader roll 80, which is designed in accordance with the prior art technique. The spreader roll 80 is symmetrical and is provided with two portions 82, 84, each of which portions 82, 84 tapers outwardly from the centre of the spreader roll 80. The spreader roll 80 thus has the same principal shape as a guiding roll 86, which is located upstream, with respect to the direction of travel of a conveyor belt 88, of the spreader roll 80. A cambered holding pulley 90 is adapted for pressing a tail, which is not shown in
The tail 58 typically has a width W, which is depicted in
In
In
a illustrates a further embodiment of the present invention in the form of a spreader roll 112. The spreader roll 112 has a first roll portion 144 and a second roll portion 146. A circumferential guiding track 148 separates the first roll portion 144 from the second roll portion 146. The first roll portion 144 is cylindrical and has a similar design and function as the first roll portion 44 of the spreader roll 12, hereinbefore described with reference to
b illustrates yet another embodiment of the present invention in the form of a spreader roll 212. The spreader roll 212 has a first roll portion 244 and a second roll portion 246. A circumferential guiding track 248 separates the first roll portion 244 from the second roll portion 246. The first roll portion 244 is cylindrical and has a similar design and function as the first roll portion 44 of the spreader roll 12, hereinbefore described with reference to
It will be appreciated that numerous variants of the above described embodiments are possible within the scope of the appended claims.
Above it has been described that a guiding surface has the form of a guiding roll 10, the circumferential velocity of which is lower than the travelling velocity of the conveyor belt 28, making the conveyor belt 28 slide over the smooth surface 56 of the guiding roll 10. As an alternative to the guiding roll 10, a guiding surface could be provided in the form of a smooth steel plate, having a guiding track and two outwardly tapering portions. The smooth steel plate would not rotate at all, making the conveyor belt slide over its smooth surface, thereby providing the desired tension in that section of the conveyor belt 28 which is located between the smooth steel plate and the spreader roll 12, which is located downstream of the smooth steel plate.
With reference to
Above it has been described that the opening member is provided in the form of the opening roll 24, and that the folding member is provided in the form of the folding roll 26. It will be appreciated that other types of opening members and folding members could be used, such as steel plates over which the conveyor belt 28 may slide. To employ the opening roll 24 as the opening member, and to employ the folding roll 26 as the folding member is usually preferred for reasons of low friction and effective unfolding and folding, respectively.
It has been hereinbefore described, with reference to
Number | Date | Country | Kind |
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0600940-1 | Apr 2006 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE07/00362 | 4/18/2007 | WO | 00 | 2/23/2009 |