The invention relates to a device for transferring decorative rigid bodies onto a substrate. The rigid bodies or elements are provided with a transfer strip accommodating the elements until transfer takes place.
As of recently, glass crystals are not only used for making pieces of jewelry, but increasingly also for decorative purposes such as on various substrates. E.g., glass crystals are nowadays found on clothing, glass bottles or electronic equipment for individualising these articles. To date, there has not been a satisfactory way of positioning such elements, as in particular glass crystals, in the form of two-dimensional patterns on paper, cardboard or other flat articles, in particular printable articles.
It is therefore one object of the invention to provide a device with which a user is enabled to arrange and fix elements such as glass crystals in two-dimensional patterns on paper or other flat, printable substrates.
The object is solved, according to a first aspect, by a cartridge having parallel and non-coplanar uptake and supply reels. The cartridge further comprises at least one guide reel. A transfer strip providing the decorative rigid bodies is carried by the supply and uptake reels and is guided by the guide reel.
According to a second aspect, the transfer strip employed for providing the decorative rigid bodies has a plurality of arrayed pouches for accommodating the elements, and a succession of through-recesses is formed in one of its side rims for transport within the cartridge.
According to a third aspect, an apparatus comprising a casing accommodating the uptake reel, supply reel, guide reel and transfer strip further includes a plunger arranged for exerting a force on each one of the decorative bodies individually so as to protrude the respective decorative body from the casing, where it may come into contact with the surface of the substrate.
According to a fourth aspect, a method for fixing decorative rigid bodies onto a surface of a flat substrate comprises positioning one of the decorative rigid bodies relative to the surface at a distance from the surface, and exerting a force on the decorative body so positioned individually so as to bring the respective decorative body into contact with the surface of the substrate so as to adhere it thereon.
Further aspects and embodiments are set out in the dependent claims.
According to an embodiment, a first and a second reel and a transfer strip (or carrier tape) are housed in a casing, the transfer strip supporting the decorative rigid bodies (or elements). Furthermore, the casing accommodates a plunger which has access to the side of the transfer strip facing away from the elements. Activating the plunger will transfer one element from the transfer strip onto a (sufficiently nearby) surface of an article. This assembly is particularly compact and allows positioning the entire casing accurately in a desired position vis-à-vis a surface of a substrate, before transferring the decorative element exactly in the desired position in the surface.
In a preferred embodiment, the plunger comprises at least one piston spaced a short distance from the transfers trip, and reciprocatingly movable in a direction substantially orthogonal to the transfer strip. The plunger serves to apply a decorative element accurately on the underlying surface. It is also envisaged to apply plural elements simultaneously, using a plunger with accordingly larger dimensions. In another embodiment, the transfer strip may have two or more rows of elements, and there is one piston for each row.
The piston suitably is activated by a drive such as an electric positioning motor displacing the respective element by a predefined amount: In a first, initial position, the piston does not quite contact the element of the transfer strip. In a second, final position, the piston moves the element onto the surface of the substrate and applies a force onto it such that the element is pressed onto the surface with sufficient pressure to adhere it. The positioning motor serves to achieve these goals. Other drives such as by means of a solenoid coil up to a predefined stop, are also envisaged.
According to a preferred embodiment, the end of the piston facing towards the transfer strip, is rounded. When the piston is in the second position, the transfer strip follows the rounding and is thereby released from the transferred element in a successive manner, thus more easily.
According to another embodiment, the transfer strip is moved to a position in which an element (usually the last one in a row) is positioned under the piston (i.e., between the piston and the surface of the substrate) by a drive such as a step motor, before transferring the element.
According to an embodiment, the transfer strip has, along its entire length, a plurality of through-recesses or through-holes engaging with a toothed gear driven by the step motor. This avoids slip in the drive and helps accurately forwarding the transfer strip. The through-holes may be provided on both sides of the strip.
In another embodiment, the first and/or second reel are biased so that the transfer strip is tightened between them. This helps in releasing elements reliably from the transfers trip, in the desired position.
In another embodiment, the casing has a first casing part and a second casing part. The first and second reel and the transfer strip are accommodated in the first casing part, and the drive units and the plunger are accommodated in the second casing part. In this assembly, after all the decorative elements have been applied, the first casing part is replaceable by a fully loaded new first casing part.
Suitably, the driving units are powered by an integrated voltage source such as a battery. In this embodiment, the device does not require an external voltage supply and is thereby made portable and stand-alone.
In an embodiment, the elements (or rigid decorative bodies) are mounted on the transfer strip by an adhesive so as to reliably fix them in the transfer strip until application. The adhesive may be an adhesive tape. The adhesive may be provided on the face of the transfer strip facing away from the elements, and holes are formed in the transfer strip so as to provide a contact between the adhesive and the elements.
In another embodiment, an adhesive such as a pressure sensitive adhesive is applied to the faces of the elements facing away from the transfer strip. The pressure sensitive adhesive develops its adhesive force only upon exertion of a certain pressure such as that provided by the piston, but not when there is only slight contact such as when coiled on the supply reel. In order to avoid premature adhering of elements to other parts of the transfer strip, the pouches in the transfer strip may be dimensioned so as to space apart the elements from the adjacent turn of the coiled transfer strip.
Suitably, a plurality of electrical contacts are provided at a surface of the casing via which the drive units are in electrical contact to control circuitry accommodated in the casing. Thereby, the device is readily controllable by external electrical input commands.
According to another embodiment, the device has essentially the outer dimensions of a common printer cartridge and is adapted for being mounted in a cartridge mount of an ink-jet printer. The elements may then be brought into the desired position on a sheet of paper positioned in the ink-jet printer, in that a first direction is defined by the forwarding direction of the sheet of paper, and a second direction is defined by the transverse motion of the cartridge mount.
According to an embodiment, the elements have bodily (three-dimensional) shape and are in particular glass crystals.
Accordingly, the surface of an article such as a sheet of paper may be decorated with glass crystals. In an embodiment, the glass crystals have a base in the range of 1.5 to 3 mm in (largest) diameter and a height of about 0.5 to 2 mm. The shapes in which the glass crystals are arranged may be one of ornaments, schematic patterns, characters and numbers.
According to an embodiment, a cartridge for accommodating a transfer strip carrying an array of decorative bodies each having at least one flat surface comprises an uptake reel carrying a first portion of the transfer strip without decorative bodies; a supply reel carrying a second portion of the transfer strip with the array of decorative bodies; and at least one guide reel for guiding the transfer strip from the supply reel to the uptake reel along a strip pathway, wherein the guide reel is positioned between the uptake reel and the supply reel along the strip pathway, wherein the uptake reel and the supply reel are parallel and non-coplanar.
According to an embodiment, a transfer strip including an array of decorative bodies each having an outer face comprises a receiving layer having an array of pouches, each pouch surrounding at least one of the arrayed decorative bodies, wherein the receiving layer has holes sized and positioned to allow each one of the decorative bodies to pass through one of the holes when transferred from the respective pouch onto a substrate, wherein the decorative bodies have an adhesive applied on at least one of their faces oriented essentially parallel to the plane of the strip, and wherein the transfer strip has a plurality of through-recesses formed in a longitudinal side rim.
According to an embodiment a transfer strip including an array of decorative bodies each having an outer face comprises a tacky layer adhering to each of the arrayed decorative bodies on sides of the decorative rigid bodies opposite to their outer faces, the array extending in a longitudinal direction of the strip; and a stabilizing layer affixed to the tacky layer, and having an array of pouches, each pouch surrounding at least one of the decorative bodies, wherein the stabilizing layer has holes sized and positioned so that each of the decorative bodies is registered with one of the holes, wherein the decorative bodies have a pressure sensitive adhesive applied on their outer faces, and wherein the transfer strip has a plurality of through-recesses formed in a longitudinal side rim. The cartridge may accommodate the transfer strip as described above.
According to an embodiment, a device for transferring decorative bodies onto a substrate from a transfer strip carrying an array of such decorative bodies each having a flat surface comprises an uptake reel carrying a first portion of the transfer strip without decorative bodies; a supply reel carrying a second portion of the transfer strip with the array of decorative bodies; at least one guide reel for guiding the transfer strip from the supply reel to the uptake reel along a strip pathway, wherein the guide reel is positioned between the uptake reel and the supply reel along the strip pathway; and a casing accommodating the uptake, supply and guide reels, wherein the casing further accommodates a piston arranged for exerting a force on each one of the decorative bodies individually so as to protrude at least the flat surface of the respective decorative body from the cartridge. In the device, the transfer strip may be the one described above, or the casing includes the cartridge as described above. The device may further comprise an actuator for moving the piston. The device may further comprise a tractor mechanism for moving forward the transfer strip by a predefined distance after an individual decorative body has been released from the transfer strip. The tractor mechanism may comprise a biasing spring adapted to exert a pulling force on the transfer strip; and a lever arranged to alternately block the motion of the transfer strip and the motion of the piston.
According to an embodiment, a system comprises the transfer strip as described above, the device as described above, and a displacement apparatus such as a printer, e.g. an ink-jet printer, adapted to move a flat substrate such as a sheet of paper in a first direction and to move the cartridge in a second direction parallel to the plane of the substrate and non-parallel, in particular orthogonal to the first direction, the system holding the cartridge such that the direction of protrusion is non-parallel to the plane of the substrate, whereby the protruded decorative bodies come into contact with selectable positions on the substrate.
According to an embodiment, an apparatus for transferring decorative rigid bodies each having at least one flat side from a transfer strip carrying the decorative rigid bodies onto a substrate comprises a first reel for carrying the transfer strip with the decorative rigid bodies; a second reel for receiving the transfer strip after the decorative rigid bodies have been transferred to the substrate; and a piston, located at a position between the first reel and the second reel as measured along the transfer strip, and adapted for individually bringing the decorative rigid bodies into contact with the substrate.
Further advantages and features are apparent from the detailed description below in relation to exemplary embodiments and the appended drawings. These show:
a a close-up side view of the transfer strip accommodated in the cartridge of
b a top view of a transfer strip;
Turning to
Returning to
Along its entire length, the transfer strip 19 has on one of its side rims a plurality of successively arranged through-recesses. These through-recesses engage with a toothed gear 35 which in turn is driven by a step motor 37. The connection between the toothed gear 35 and the step motor 37 may e.g. be accomplished by a toothed belt 39. The step motor 37 positions crystals 21 exactly underneath the piston 29 until the transfer strip 19 is completely spooled from the first reel 15 onto the second reel 17. It is envisaged that after all the crystals have been used up, a fresh set of reels including a fully loaded transfer strip 19 may be inserted in the casing 13.
In the embodiment shown in
In
The pistons 29 are pivotably fastened to the second casing part 51 are therefore remain with same when the first casing part 49 is replaced.
In
In an embodiment, the casing 13 is dimensioned so as to fit in the cartridge holder of an ink-jet printer. The electrical contacts 47 are in this case positioned on the casing in a manner that control and printing commends, respectively, may be received from the ink-jet printer. Glass crystals 21 are applicable at substantially any position of a sheet of paper 33 through the motions of the device 11 in a first direction in the ink-jet printer and an orthogonal forwarding (second) direction of the sheet of paper 33. Employing special software, the device can be controlled by the ink-jet printer in a manner that various two-dimensional patterns can be generated with the glass crystals 21 on the sheet of paper 33. This includes ornaments, schematic patterns and characters.
In some environments, it may be desirable to always keep the applicator device 11 away from the surface of the substrate 33. For this purpose, there may be one or more spacer tabs 81 positioned adjacent the opening 32 through which the glass crystals are protruded.
11 device for transferring elements onto a substrate
13 casing
15 first (supply) reel
17 second (uptake) reel
19 transfer strip
21 glass crystal (or element)
23 adhesive tape
24 pouches in transfer strip
25 transfer adhesive
27 guide reel
29 plunger or piston
31 positioning motor
32 opening
33 sheet of paper, article
35 toothed gear
37 step motor
39 toothed belt
41 battery
43 control circuitry
45 printed circuit board
47 electrical contacts (terminals)
49 first (replacement) casing part
51 second (permanent) casing part
52 through-recesses, through holes
53 gear
55 drive shaft
60 base
61 adapter
63 guide member
65 transfer reel(s)
67 transfer hub
69 through hole
71 clamp
73 coil spring (interceptor)
75 interceptor member
77 coil spring (retraction)
79 intermitting gear
81 spacer tab(s)
83 printer
85 lever
87 lever actuator
89 holder
91 printer control
93 feed control
95 rollers
97 cartridge holder
99 cartridge actuator
The above described embodiments are merely exemplary and do not limit the present invention. The person skilled in the art will realize that various modifications are possible without leaving the scope of the invention as defined in the appended claims.
Number | Date | Country | Kind |
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1427/2010 | Sep 2010 | CH | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP11/04465 | 9/5/2011 | WO | 00 | 2/26/2013 |