Device for transferring fluid between two successive stages of a multistage centrifugal turbomachine

Information

  • Patent Grant
  • 6220816
  • Patent Number
    6,220,816
  • Date Filed
    Friday, December 18, 1998
    25 years ago
  • Date Issued
    Tuesday, April 24, 2001
    23 years ago
Abstract
The fluid transfer device comprises a stator assembly incorporating a plurality of return channels which pick up the high speed fluid flow leaving a centrifugal impeller of one stage of the turbomachine for the purpose of rectifying, slowing down, and conveying said flow to the inlet of another centrifugal impeller of an adjacent stage of the turbomachine. Each return channel is constituted by a continuous shaped individual tubular element. A first continuous return channel is defined by a set of varying sections defined by parameters and extending normally to a mean line situated in a predefined plane (P1P2P3) containing the axis of the machine. The mean line has a rectilinear first portion, a curved second portion forming a circular arc of radius Rco2, and a rectilinear third portion. The various return channels are identical and can be derived one from another by rotation about the axis of the turbomachine.
Description




FIELD OF THE INVENTION




The present invention relates to a device for transferring fluid between two successive stages of a multistage centrifugal turbomachine, the device comprising a stator assembly incorporating a plurality of return channels which pick up the high speed fluid flow leaving a centrifugal impeller of one stage of the turbomachine for the purpose of rectifying, slowing down, and conveying said flow to the inlet of another centrifugal impeller of an adjacent stage of the turbomachine.




PRIOR ART





FIG. 3

shows an example of a known multistage turbopump as fitted to the cryogenic rocket engines known under the name Vulcain, and it serves to feed those engines with liquid hydrogen. The turbopump of

FIG. 3

comprises, inside a case


301


,


302


: a two-stage centrifugal pump, each stage comprising a respective impeller


305


,


355


fitted with respective blades


306


,


356


and secured to a common central rotary shaft


322


. An inducer


331


conferring good suction characteristics and making possible a high speed of rotation, of about 35,000 revolutions per minute (rpm), is placed at the inlet of the pump on the working fluid feed duct. Turbine elements


332


,


333


fed with a flow of hot gases admitted via a torus


334


are secured to the central shaft


322


to drive it together with the impellers


305


,


355


, and are disposed behind the second stage of the pump.




The central shaft


322


is supported by ball bearings


323


and


324


disposed respectively at the front and at the rear of the assembly constituted by the two-stage pump and the turbine. References


310


and


304


designate respective link ducts between the outlet of the first stage of the pump and the inlet to the second stage of the pump, and the duct for delivering the working fluid from the outlet of the second stage of the pump, a diffuser


307


being disposed at the inlet of the toroidal delivery duct


304


.




The link ducts


310


are formed through the body of an inter-stage stator and are made up in three portions: a radial diffuser


308


having thick blades, a return bend


309


without blades, and a centripetal rectifier


311


having return blades. That solution provides good hydraulic performance providing the radial diffuser


308


is large enough, thereby giving rise to considerable radial bulk. The losses caused by the sudden change in section at the outlet from the radial diffuser


308


and by incidence at the inlet to the centripetal rectifier


311


are difficult to control. To obtain sufficient efficiency, the diffuser


308


must therefore be long in the radial direction of the machine. The non-bladed bend


309


contributes neither to reducing the tangential speed nor to mechanical strength. The rectifier


311


needs to be properly set in terms of incidence. As a result it is relatively complex to make the link ducts for the embodiment shown in FIG.


3


and it is not possible to obtain good compactness.




The inter-stage stator which picks up the flow leaving a first centrifugal impeller at high speed and which rectifies it, slows it down, and feeds it to the inlet of a second impeller thus constitutes one of the main elements in the architecture of a multistage turbomachine (centrifugal pump or centrifugal compressor) and determines the radial and axial size of the turbomachine.




OBJECT AND BRIEF DESCRIPTION OF THE INVENTION




The present invention seeks to remedy the above-specified drawbacks and to enable an inter-stage fluid transfer device to be made that provides good control of the flow all along its path, that is of limited size, particularly in the radial direction, and that simplifies manufacture while also reducing mechanical stresses.




These objects are achieved by a device for transferring fluid between two successive stages of a multistage centrifugal turbomachine, the device comprising a stator assembly incorporating a plurality of return channels which pick up the high speed fluid flow leaving a centrifugal impeller of one stage of the turbomachine for the purpose of rectifying, slowing down, and conveying said flow to the inlet of another centrifugal impeller of an adjacent stage of the turbomachine,




wherein each of the return channels is constituted by a continuous shaped individual tubular element, wherein a first continuous return channel is defined by a set of varying sections defined by parameters and normal to a mean line situated in a predefined plane (P


1


P


2


P


3


) containing the axis of the turbomachine, the mean line having a rectilinear first portion, a curved second portion in the form of a circular arc of radius R


CO2


and a rectilinear third portion, and wherein the various return channels are identical and derived from one another by rotation about the axis of the turbomachine.




Preferably, the mean line of the first return channel further comprises a fourth portion having a large radius of curvature R


CO1


oriented in the opposite direction to the curved second portion to bring the orientation of the mean line parallel to the axis of the turbomachine.




A continuous return channel of the invention makes it possible to control the flow all along its path.




By identifying a mean line contained in a plane, it is possible to simplify the design and the manufacture of a channel by making it possible in relatively simple and analytic manner to describe channel shapes which guarantee minimum bulk and optimized channel operation, in particular by avoiding any sudden changes of direction and by ensuring that flow diffusion takes place for the most part in rectilinear portions situated on either side of the deflector bend.




More particularly, the mean line of the first continuous return channel is contained in a plane (P


1


P


2


P


3


) predefined by a first point P


1


, a second point P


2


, and a third point P


3


such that the first and second points P


1


, P


2


are contained in a plane normal to the axis of the turbomachine, the second and third points P


2


, P


3


are contained in a plane containing the axis of the turbomachine, the position of the first point P


1


is determined to correspond to the imposed distance between the inlet of the first channel and the outlet of the centrifugal impeller situated facing it, and the orientations of the vector P


1


P


2


defined by the first and second points P


1


, P


2


and of the vector P


2


P


3


defined by the second and third points P


2


, P


3


correspond respectively to the orientation of the rectilinear first portion and to the orientation of the rectilinear third portion of the mean line of the first continuous return channel.




In a fluid transfer device of the invention, the axially terminating end portions of the continuous return channels do not have blades.




This avoids peripheral secondary flows forming which would otherwise generate distortion in the flow at the inlet to the second impeller.




In a particular aspect of the invention, the sections normal to the mean line of the first continuous return channel are defined by their areas, by form factors A, B, and m, and by their angles of orientation α between the local axis of each section and the normal {overscore (b)} to the predefined plane (P


1


P


2


P


3


).




By way of example, the shapes of the sections normal to the mean line of the first continuous return channel are defined by the formula:









x
m


A
m


+


y
m


B
m



=
1










where A, B, and m are parameters representing form factors.




The continuous return channels of the invention lend themselves well to parametric description.




Thus, in a particular embodiment, the mean line of a continuous return channel contained in the predefined plane (P


1


P


2


P


3


) is defined by the following parameters:




R


0


=mean radius of the fluid transfer device at the inlet of the continuous return channel;




β


0


=the angle of the mean line of the channel at said inlet relative to the tangent to the circle defined by the mean radius R


0


;




b


0


=the width of the continuous return channel at said inlet;




R


2


h=the radius of the hub at the inlet to the other impeller situated in register with the outlet of the continuous return channel;




R


2


t=the radius of the case at the inlet to the other impeller;




l


c


=the axial length of the continuous return channel;




R


CO1


=the radius of curvature of the curved fourth portion of the mean line;




R


CO2


=the radius of curvature of the curved second portion of the mean line;




φ


m


=the angle of inclination of the mean line of the continuous return channel in a meridian plane of the turbomachine; and




l


ax


=the axial distance between the center of curvature of the curved fourth portion of the mean line and the outlet of the continuous return channel.




According to a particular characteristic of the invention, to determine the mean line of the first continuous return channel an absolute coordinate system (O


xyz


) is defined so that O


z


corresponds to the axis of the turbomachine, O


x


is parallel to the axis of the rectilinear first portion of said mean line, and the origin O of the axis O


z


corresponds to the plane of the inlet of the first continuous return channel, the coordinates of the first, second, and third points P


1


, P


2


, P


3


defining the predefined plane (P


1


P


2


P


3


) are determined, and particular points L


1


, L


2


, L


5


, L


6


, L


7


of the mean line are determined so that the particular point L


1


corresponds to the inlet, the particular point L


2


corresponds to the transition between the rectilinear first portion and the curved second portion, the particular point L


5


corresponds to the transition between the curved second portion and the rectilinear third portion, the particular point L


6


corresponds to the end of the rectilinear third portion and to the outlet of the continuous return channel, and the particular point L


7


corresponds to the inlet of the other centrifugal impeller within a common zone defined by two axially-symmetrical surfaces constituted by the hub and the case at the inlet of the other impeller.




More particularly, the areas of the sections normal to the mean line of the first continuous return channel are defined: at the particular point L


1


, as a function of the dimensions of the inlet of the continuous return channel; and at the particular point L


7


, as a function of said hub radius R


2


h and of said case radius R


2


t at the inlet to the other impeller; the sections normal to the mean line in the curved second portion are of constant area equal to approximately twice the area of the section at the particular point L


1


; and the areas of the sections normal to the mean line in the rectilinear first portion and in the rectilinear third portion vary in linear manner along the mean line.




According to another advantageous characteristic, at each point of the mean line of a continuous return channel contained in the predefined plane (P


1


P


2


P


3


), the orientation of the varying section is defined locally by the angle α between the local axis {overscore (e)} of the section, and the normal {overscore (b)} to the predefined plane (P


1


P


2


P


3


) containing the mean line, the angle α has a value lying in the range 30° to 35° at the particular points L


1


and L


6


, and a value zero at the particular points L


2


and L


5


, and the angle α varies linearly between the following successive pairs of particular points: L


1


and L


2


, L


2


and L


5


, and L


5


and L


6


.




The varying section of a continuous return channel is substantially rectangular at the particular points L


1


and L


6


, and is elliptical at the particular points L


2


and L


5


.




The fluid transfer device of the invention may comprise 8 to 15 continuous return channels.











BRIEF DESCRIPTION OF THE DRAWINGS




Other characteristics and advantages appear from the following description of particular embodiments, given as examples, and with reference to the accompanying drawings, in which:





FIG. 1

is an axial half-section view of an example of a high power multistage centrifugal turbopump fitted with an interstage fluid transfer stator device of the invention;





FIG. 2

is a perspective view of a set of individual continuous return channels of a fluid transfer stator device of the invention;





FIG. 3

is an axial section view of a high power multistage centrifugal turbopump fitted with a known stator device for transferring fluid between two stages of the turbopump;





FIG. 4

is a diagram showing, in a three-dimensional coordinate system, the mean line of a continuous return channel of a fluid transfer device of the invention;





FIG. 5

is a view showing the three-dimensional positioning of the return channel inlets in a device of the invention;





FIG. 6

is a view showing one example of the section of a continuous return channel of a device of the invention;





FIGS. 7

,


8


, and


9


are projections in three dimensions onto various planes of the mean line shown in

FIG. 4

;





FIG. 10

is a view of the

FIG. 4

mean line in the plane containing said line;





FIG. 11

is a diagram showing one example of how the cross-sectional area of a continuous return channel can vary along the mean line of the channel;





FIG. 12

is a diagram showing how a form factor of the section of a continuous return channel can vary along the mean line of the channel; and





FIG. 13

is a diagrammatic perspective view showing how the section of a continuous return channel can vary along the mean line of the channel.











DETAILED DESCRIPTION OF PARTICULAR EMBODIMENTS




The continuous return channels


11


to


20


shown in particular in

FIG. 2

, constitute a stator element


10


for a multistage centrifugal pump or centrifugal compressor.




By way of example,

FIG. 1

shows a centrifugal turbopump suitable for pumping a cryogenic propellent component such as hydrogen. This two-stage turbopump has a first centrifugal impeller


5


fitted with blades


6


and a second centrifugal impeller


55


fitted with blades


56


. A central shaft


22


mounted on ball bearings


23


,


24


is rotated by two turbine wheels


32


and


33


. The central shaft


22


in turn drives the first and second impellers


5


and


55


.




The turbomachine has outer case elements


1


,


2


, an inducer


31


placed at the inlet of the turbomachine on the path of the fluid to be pumped, a torus


34


for admitting hot gases to drive the turbines


32


,


33


, and a toroidal working fluid delivery duct


4


disposed at the outlet of the second stage of the pump. Reference


10


designates the interstage stator which comprises a set of continuous return channels


11


to


20


that pick up the flow leaving the first centrifugal impeller


5


at high speed for the purposes of rectifying it, slowing it down, and bringing it to the inlet of the second impeller


55


.




The transformation of dynamic pressure at the outlet from the first impeller


5


into static pressure at the inlet of the second impeller


55


is measured by the static pressure recovery coefficient C


p


which is defined by the following equation:







C
p

=



SP
I2

-

SP
01




1
2


ρ






V
01
2













where:




SP


O1


=static pressure at the outlet of the first impeller




SP


I2


=static pressure at the inlet to the second impeller




V


O1


=outlet speed from the first impeller




ρ=density of the fluid.




Continuous return channels


11


to


20


of the present invention makes it possible to obtain static pressure recovery coefficients C


p


lying in the range 0.7 to 0.8, whereas prior art return channels, as shown in

FIG. 3

, can obtain values no better than about 0.6 for the static pressure recovery coefficient C


p


.




Reference is now made essentially to

FIGS. 4

to


13


which show the various parameters enabling the three-dimensional shape of a continuous return channel of the invention to be defined so as to enable fluid flow to be controlled all along its path between the outlet from the first impeller


5


and the inlet to the second impeller


55


.




The configuration of a first continuous return channel


11


which is implemented in the form of a tube is described below in detail. The other return channels


12


to


20


are then made in identical manner to the first channel


11


and they are distributed regularly around the axis O


z


of the turbomachine. Each return channel


12


to


20


is thus derived from the first channel


11


merely by rotation about the axis O


z


.




The number of continuous return channels can be quite high, lying for example in the range 8 to 15. Manufacture is made easier by making a set of individual tubular elements rather than by machining a solid body. Furthermore, the continuous return channels have varying sections that are simple in shape and that lend themselves well to being made by molding. Finally, the presence of rectilinear lengths in the vicinity of the free ends of the return channels facilitates inspection during manufacture.




According to an essential characteristic of the invention, the shape of a continuous return channel


11


to


20


is given by a mean line


140


contained in a predefined plane P


1


P


2


P


3


. The mean line


140


is defined so as to minimize size in the radial direction and so as to adapt the axial size of the interstage stator element


10


as a function of the members (bearing


23


, gasket, . . . ) placed behind the first impeller


5


(see FIG.


1


).




The mean line


140


contained in a plane and defined for a first individual channel


11


enables the shapes of the various portions of the channel


11


to be described in relatively simple and analytic manner, thus making it possible to benefit from test results obtained on fragmentary basic configurations (rectilinear diffusers, plane bends of various shapes). The mean line


140


is also defined in such a manner as to avoid sudden changes of direction and so as to ensure that the flow is controlled both in the diffusion zones and in the bend portions.




The plane containing the mean line


140


is predefined for a first channel


11


by points P


1


, P


2


, and P


3


(

FIGS. 4 and 7

to


10


).




The points P


1


and P


2


are contained in a plane normal to the axis O


z


of the turbomachine. The orientation of the vector P


1


P


2


gives the mean direction of the first portion


141


of the mean line


140


which defines a rectilinear first length of channel


110


that provides diffusion. The orientation of the vector P


1


P


2


thus depends mainly on the flow upstream from the interstage fluid transfer device. The position of the point P


1


is determined by the distance set for the gap between the inlet


111


of channel


11


and the outlet of the centrifugal impeller


5


.




The points P


2


and P


3


are contained in a plane containing the axis O


z


of the turbomachine. The orientation of the vector P


2


P


3


gives the mean direction of the third portion


143


of the mean line


140


which defines a rectilinear third length of channel


130


that provides diffusion, with the rectilinear first and second lengths of channel


110


,


130


being united by a third channel length


120


having the shape of an optimized bend corresponding to a second portion


142


of the mean line


140


(FIGS.


2


and


4


).




In the plane P


1


P


2


P


3


defined as specified above, the mean line


140


of a first return channel


11


is itself defined by various characteristic points L


1


to L


7


.




The point L


1


is situated at the inlet


111


of the return channel


11


. The mean line


140


is rectilinear in its portion


141


situated between points L


1


and L


2


. The mean line


140


is constituted by an arc of a circle centered on O


z


and of radius R


CO2


in its portion


142


situated between points L


2


and L


5


. Intermediate points L


3


and L


4


can be defined as corresponding respectively to points that are at 40° and at 90° around the circular arc


142


. The mean line


140


is rectilinear in its portion


143


situated between the point L


5


and the point L


6


which constitutes the outlet


131


of the channel


11


(

FIGS. 4

,


7


to


10


, and


13


). Between the points L


6


and L


7


, the mean line


140


describes an arc of a circle


144


in the plane (O, P


2


, P


3


) of radius R


CO1


so as to become parallel with the axis O


z


of the turbomachine. The point L


7


corresponds to the inlet of the second impeller


55


and lies within a common zone defined by two axially-symmetrical surfaces constituted by the case and the hub at the inlet to the second impeller


55


.




The axial connection at the outlet from the return channel


11


is not bladed in the portion


144


of the mean line


140


, thus avoiding the formation of peripheral secondary flows that might otherwise generate distortion in the flow at the inlet to the second impeller


55


.




The sections of the return channel


11


normal to its mean line


140


vary and are defined by their areas, by three form factors A, B, and m, and by the orientation between the local axis of the section and the normal {overscore (b)} to the plane P


1


P


2


P


3


.




The way the section varies is such as to ensure that total pressure gradients are minimized. The sections are simple in shape. Thus, the varying section of the channel


11


can be almost rectangular at the particular points L


1


and L


6


, and can be elliptical at the particular points L


2


and L


5


, with the section varying smoothly between successive characteristic points L


1


, L


2


, L


5


, and L


6


.




In general, diffusion takes place for the most part in the rectilinear lengths


110


and


130


of the channel


11


, which provides good performance.




The deflection of the flow in the length


120


takes place in a plane bend (portion


142


of the mean line


140


). The major axis of each normal section in the bend is normal to the plane P


1


P


2


P


3


. To optimize performance, it is advantageous to select elliptical normal sections of the bend length


120


having a ratio of major axis divided by minor axis that is equal to 2.




There follows an example of how the mean line


140


contained in the plane P


1


P


2


P


3


can be defined, with reference to

FIGS. 4

to


13


.




Initially, the flow conditions at the outlet from the impeller


5


are used to calculate values for parameters R


0


, β


0


, and b


0


, where:




R


0


=the mean radius of the fluid transfer device


10


at the inlet


111


of the continuous return channel


11


.




β


0


=the angle between the mean line


140


of the channel


11


at the inlet


111


and the tangent to the circle defined by the mean radius R


0


; and




β


0


=the width of the channel


11


at the inlet


111


.




For a given machine, the parameters R


2


h, R


2


t and l


c


are imposed, where:




R


2


h=the radius of the hub at the inlet to the impeller


55


situated facing the outlet


131


of channel


11


;




R


2


t=the radius of the case at the inlet to the impeller


55


; and




l


c


=the axial length of the channel


11


.




Given the constraints on size, the highest possible value is selected for the parameters R


CO1


and R


CO2


as defined above.




The parameters φ


m


and l


ax


are also adjusted to satisfy size constraints while also providing diffusion capacity between the inlet


111


and the beginning of the plane bend


120


, where:




φ


m


=the angle of inclination of the mean line


140


of the continuous return channel


11


in a meridian plane of the turbomachine; and




l


ax


=the axial distance between the center of curvature of the curved fourth portion


144


of the mean line


140


and the outlet


131


of the channel


11


.




Once an absolute three-dimensional coordinate system (O


xyz


) has been defined such that O


z


corresponds to the axis of the turbomachine, with O


x


parallel to the axis of the first rectilinear portion


141


of the mean line, and with the origin O of the axis O


z


corresponding to the plane of the inlet of the return channel


11


, it is possible to determine the coordinates of the points P


1


, P


2


, and P


3


that define the plane P


1


P


2


P


3


, and also of the particular points L


1


to L


7


of the mean line


140


as defined above.




The tangent {overscore (t)}, the normal {overscore (n)}, and the normal {overscore (b)} to the plane P


1


P


2


P


3


can be determined for each of the points of the mean line


140


(see FIGS.


6


and


10


).





FIGS. 11

to


13


and

FIG. 6

show examples of how the normal sections


112


of the channel


11


can vary at different points along the mean line


140


.




With reference to

FIGS. 11 and 13

, the areas of the normal sections


111


to


116


and


131


are defined at the various characteristic points L


1


to L


6


.




The area S


L1


of the inlet section


111


at point L


1


is defined by the inlet, and in particular by its width b


0


.




The areas S


L2


to S


L5


of the sections


112


to


115


at the points L


2


to L


5


are equal and have a value that is about twice the area S


L1


of the inlet section


111


. The normal sections situated between points L


1


and L


2


vary in linear manner.




The area S


L6


of the outlet section


131


at point L


6


is defined on the basis of the parameters R


2


t and R


2


h and its value is likewise about twice the areas of the normal sections situated between the points L


2


and L


5


. The normal sections such as


116


situated between the points L


5


and L


6


vary in linear manner. Area does not vary between points L


6


and L


7


(FIG.


10


).




The shapes of the sections normal to the mean line


140


can be defined by Fermat curves of the form:









x
m


A
m


+


y
m


B
m



=
1










where A, B, and m are form factors.




Insofar as the area is imposed, there remain only two degrees of freedom.





FIG. 12

shows one possible way for the parameter m to vary between points L


1


and L


6


. In this particular case, m varies linearly from 8 to 2 between L


1


and L


2


, remains equal to 2 between L


2


and L


5


, and varies linearly from 2 to 8 between L


5


and L


6


.




The normal sections


111


and


131


at points L


1


and L


6


are almost rectangular.




The normal sections


112


to


115


are elliptical, with the ratio of the semi-major axis B over the semi-minor axis A being equal to 2. More generally, the semi-major axis B varies linearly between the various characteristic points L


1


to L


6


while the semi-minor axis A is determined as a function of the area and of the value m.





FIG. 6

shows an example of the normal section suitable for the inlet


111


. The orientation of each normal section is defined by the angle α between the local axis {overscore (e)} of the section and the normal {overscore (b)} to the plane P


1


P


2


P


3


containing the mean line


140


(

FIGS. 6

,


10


and


13


).




The angle α preferably has a value lying in the range 30° to 35° at the particular points L


1


and L


6


, and a value of zero at the particular points L


2


and L


5


. The angle α varies linearly between successive particular points L


1


and L


2


, L


2


and L


5


, and L


5


and L


6


.





FIGS. 7

to


9


, which add to

FIGS. 4 and 10

are projections respectively onto the planes O


xy


, O


xy


, and OP


2


P


3


, with the projection of the mean line


140


in these planes being identified by references


140


A,


140


B, and


140


C respectively.



Claims
  • 1. A device for transferring fluid between two successive stages of a multistage centrifugal turbomachine, the device comprising a stator assembly incorporating a plurality of return channels which pick up the high speed fluid flow leaving a centrifugal impeller of one stage of the turbomachine for the purpose of rectifying, slowing down, and conveying said flow to the inlet of another centrifugal impeller of an adjacent stage of the turbomachine,wherein each of the return channels is constituted by a continuous shaped individual tubular element, wherein a first continuous return channel is defined by a set of varying sections defined by parameters and normal to a mean line situated in a predefined plane (P1P2P3) containing the axis of the turbomachine, the mean line having a rectilinear first portion, a curved second portion in the form of a circular arc of radius RCO2, and a rectilinear third portion, and wherein the various return channels are identical and derived from one another by rotation about the axis of the turbomachine.
  • 2. A device according to claim 1, wherein the mean line of the first return channel further comprises a fourth portion having a large radius of curvature RCO1 oriented in the opposite direction to the curved second portion to bring the orientation of the mean line parallel to the axis of the turbomachine.
  • 3. A device according to claim 1, wherein the mean line of the first continuous return channel is contained in a plane (P1P2P3) predefined by a first point P1, a second point P2, and a third point P3 such that the first and second points P1, P2 are contained in a plane normal to the axis of the turbomachine, the second and third points P2, P3 are contained in a plane containing the axis of the turbomachine, the position of the first point P1 is determined to correspond to the imposed distance between the inlet of the first channel and the outlet of the centrifugal impeller situated facing it, and the orientations of the vector P1P2 defined by the first and second points P1, P2 and of the vector P2P3 defined by the second and third points P2, P3 correspond respectively to the orientation of the rectilinear first portion and to the orientation of the rectilinear third portion of the mean line of the first continuous return channel.
  • 4. A device for transferring fluid between two successive stages of a multistage centrifugal turbomachine, the device comprising a stator assembly incorporating a plurality of return channels which pick up the high speed fluid flow leaving a centrifugal impeller of one stage of the turbomachine for the purpose of rectifying, slowing down, and conveying said flow to the inlet of another centrifugal impeller of an adjacent stage of the turbomachine,wherein each of the return channels is constituted by a continuous shaped individual tubular element, wherein a first continuous return channel is defined by a set of varying sections defined by parameters and normal to a mean line situated in a predefined plane (P1P2P3) containing the axis of the turbomachine, the mean line having a rectilinear first portion, a curved second portion in the form of a circular arc of radius RCO2, and a rectilinear third portion, wherein the various return channels are identical and derived from one another by rotation about the axis of the turbomachine, wherein the mean line of the first return channel further comprises a fourth portion having a large radius of curvature RCO1 oriented in the opposite direction to the curved second portion to bring the orientation of the mean line parallel to the axis of the turbomachine, and wherein the axially terminating end portions of the continuous return channels do not have blades.
  • 5. A device for transferring fluid between two successive stages of a multistage centrifugal turbomachine, the device comprising a stator assembly incorporating a plurality of return channels which pick up the high speed fluid flow leaving a centrifugal impeller of one stage of the turbomachine for the purpose of rectifying, slowing down, and conveying said flow to the inlet of another centrifugal impeller of an adjacent stage of the turbomachine,wherein each of the return channels is constituted by a continuous shaped individual tubular element, wherein a first continuous return channel is defined by a set of varying sections defined by parameters and normal to a mean line situated in a predefined plane (P1P2P3) containing the axis of the turbomachine, the mean line having a rectilinear first portion, a curved second portion in the form of a circular arc of radius RCO2, and a rectilinear third portion, wherein the various return channels are identical and derived from one another by rotation about the axis of the turbomachine, and wherein the sections normal to the mean line of the first continuous return channel are defined at least in part by their areas, and by their angles of orientation  between the local axis of each section and the normal b to the predefined plane (P1P2P3).
  • 6. A device according to claim 5, wherein the shapes of the sections normal to the mean line of the first continuous return channel are defined by Fermat curves.
  • 7. A device for transferring fluid between two successive stages of a multistage centrifugal turbomachine, the device comprising a stator assembly incorporating a plurality of return channels which pick up the high speed fluid flow leaving a centrifugal impeller of one stage of the turbomachine for the purpose of rectifying, slowing down, and conveying said flow to the inlet of another centrifugal impeller of an adjacent stage of the turbomachine,wherein each of the return channels is constituted by a continuous shaped individual tubular element, wherein a first continuous return channel is defined by a set of varying sections defined by parameters and normal to a mean line situated in a predefined plane (P1P2P3) containing the axis of the turbomachine, the mean line having a rectilinear first portion, a curved second portion in the form of a circular arc of radius RCO2, and a rectilinear third portion, wherein the various return channels are identical and derived from one another by rotation about the axis of the turbomachine, wherein the mean line of the first return channel further comprises a fourth portion having a large radius of curvature RCO1 oriented in the opposite direction to the curved second portion to bring the orientation of the mean line parallel to the axis of the turbomachine, and wherein the mean line of a continuous return channel contained in the predefined plane (P1P2P3) is defined by the following parameters: R0=mean radius of the fluid transfer device at the inlet of the continuous return channel; β0=the angle of the mean line of the channel at said inlet relative to the tangent to the circle defined by the mean radius R0; b0=the width of the continuous return channel at said inlet; R2h=the radius of the hub at the inlet to the other impeller situated in register with the outlet of the continuous return channel; R2t=the radius of the case at the inlet to the other impeller; lc=the axial length of the continuous return channel; RCO1=the radius of curvature of the curved fourth portion of the mean line; RCO2=the radius of curvature of the curved second portion of the mean line; Øm=the angle of inclination of the mean line of the continuous return channel in a meridian plane of the turbomachine; and 1ax=the axial distance between the center of curvature of the curved fourth portion of the mean line and the outlet of the continuous return channel.
  • 8. A device for transferring fluid between two successive stages of a multistage centrifugal turbomachine, the device comprising a stator assembly incorporating a plurality of return channels which pick up the high speed fluid flow leaving a centrifugal impeller of one stage of the turbomachine for the purpose of rectifying, slowing down, and conveying said flow tot he inlet of another centrifugal impeller of an adjacent stage of the turbomachine,wherein each of the return channels is constituted by a continuous shaped individual tubular element, wherein a first continuous return channel is defined by a set of varying sections defined by parameters and normal to a mean line situated in a predefined plane (P1P2P3) containing the axis of the turbomachine, the mean line having as rectilinear first portion, a curved second portion in the form of a circular arc of radius RCO2, and a rectilinear third portion, wherein the various return channels are identical and derived from one another by rotation about the axis of the turbomachine, wherein the mean line of the first return channel further comprises a fourth portion having a large radius of curvature RCO1 oriented in the opposite direction to the curved second portion to bring the orientation of the mean line parallel to the axis of the turbomachine, and wherein, to determine the mean line of the first continuous return channel an absolute coordinate system (Oxyz) is defined so that Oz corresponds to the axis of the turbomachine, Ox is parallel to the axis of the rectilinear first portion of said mean line, and the origin O of the axis Oz corresponds to the plane of the inlet of the first continuous return channel, the coordinates of the first, second, and third points P1, P2, P3 defining the predefined plane (P1P2P3) are determined, and particular points L1, L2, L5, L6, L7 of the mean line are determined so that the particular point L1 corresponds to the inlet, the particular point L2 corresponds to the transition between the rectilinear first portion and the curved second portion, the particular point L5 corresponds to the transition between the curved second portion and the rectilinear third portion, the particular point L6 corresponds to the end of the rectilinear third portion and to the outlet of the continuous return channel, and the particular point L7 corresponds to the inlet of the other centrifugal impeller within a common zone defined by two axially-symmetrical surfaces constituted by the hub and the case at the inlet of the other impeller.
  • 9. A device according to claims 7, wherein, to determine the mean line of the first continuous return channel an absolute coordinate system (Oxyz) is defined so that Oz corresponds to the axis of the turbomachine, Ox is parallel to the axis of the rectilinear first portion of said mean line, and the origin O of the axis Oz corresponds to the plane of the inlet of the first continuous return channel, the coordinates of the first, second, and third points P1, P2, P3 defining the predefined plane (P1P2P3) are determined, and particular points L1, L2, L5, L6, L7 of the mean line are determined so that the particular point L1 corresponds to the inlet, the particular point L2 corresponds to the transition between the rectilinear first portion and the curved second portion, the particular point L5 corresponds to the transition between the curved second portion and the rectilinear third portion, the particular point L6 corresponds to the end of the rectilinear third portion and to the outlet of the continuous return channel, and the particular point L7 corresponds to the inlet of the other centrifugal impeller within a common zone defined by two axially-symmetrical surfaces constituted by the hub and the case at the inlet of the other impeller; wherein the areas of the sections normal to the mean line of the first continuous return channel are defined: at the particular point L1, as a function of the dimensions of the inlet of the continuous return channel; and at the particular point L7, as a function of said hub radius R2h and of said case radius R2t at the inlet to the other impeller; wherein the sections normal to the mean line in the curved second portion are of constant area equal to approximately twice the area of the section at the particular point L1; and wherein the areas of the sections normal to the mean line in the rectilinear first portion and in the rectilinear third portion vary in linear manner along the mean line.
  • 10. A device according to claim 8, wherein at each point of the mean line of a continuous return channel contained in the predefined plane (P1P2P3), the orientation of the varying section is defined locally by the angle α between the local axis {overscore (e)} of the section, and the normal {overscore (b)} to the predefined plane (P1P2P3) containing the mean line, wherein the angle α has a value lying in the range 30° to 35° at the particular points L1 and L6, and a value zero at the particular points L2 and L5, and wherein the angle α varies linearly between the following successive pairs of particular points: L1 and L2, L2 and L5, and L5 and L6.
  • 11. A device according to claim 8, wherein the varying section of a continuous return channel is substantially rectangular at the particular points L1 and L6, and is elliptical at the particular points L2 and L5.
  • 12. A device according to claim 1, comprising 8 to 15 continuous return channels.
  • 13. A device for transferring fluid between two successive stages of a multistage centrifugal turbomachine, the device comprising a stator assembly incorporating a plurality of return channels which pick up the high speed fluid flow leaving a centrifugal impeller of one stage of the turbomachine for the purpose of rectifying, slowing down, and conveying said flow to the inlet of another centrifugal impeller of an adjacent stage of the turbomachine,wherein each of the return channels is constituted by a continuous shaped individual tubular element, wherein a first continuous return channel is defined by a set of varying sections defined by parameters and normal to a mean line situated in a predefined plane (P1P2P3)containing the axis of the turbomachine, the mean line having a rectilinear first portion, a curved second portion in the form of a circular arc of radius RCO2, and a rectilinear third portion, wherein the various return channels are identical and derived from one another by rotation about the axis of the turbomachine, wherein the mean line of the first continuous return channel is contained in a plane (P1P2P3) predefined by a first point P1, a second point P2, and a third point P3 such that the first and second points P1, P2 are contained in a plane normal to the axis of the turbomachine, the second and third points P2, P3 are contained in a plane containing the axis of the turbomachine, the position of the first point P1, is determined to correspond to the imposed distance between the inlet of the first channel and the outlet of the centrifugal impeller situated facing it, and the orientations of the vector P1P2 defined by the first and second points P1, P2 and of the vector P2P3 defined by the second and third points P2, P3 correspond respectively to the orientation of the rectilinear first portion and to the orientation of the rectilinear third portion of the mean line of the first continuous return channel, wherein the mean line of the first return channel further comprises a fourth portion having a large radius of curvature RCO1 oriented in the opposite direction to the curved second portion to bring the orientation of the mean line parallel to the axis of the turbomachine, and wherein the mean line of a continuous return channel contained in the predefined plane (P1P2P3) is defined by the following parameters: R0=mean radius of the fluid transfer device at the inlet of the continuous return channel; β0=the angle of the mean line of the channel at said inlet relative to the tangent to the circle defined by the mean radius R0; b0=the width of the continuous return channel at said inlet; R2h=the radius of the hub at the inlet to the other impeller situated in register with the outlet of the continuous return channel; R2t the radius of the case at the inlet to the other impeller; lc=the axial length of the continuous return channel; RCO1=the radius of curvature of the curved fourth portion of the mean line; RCO2=the radius of curvature of the curved second portion of the mean line; Øm=the angle of inclination of the mean line of the continuous return channel in a meridian plane of the turbomachine; and lax=the axial distance between the center of curvature of the curved fourth portion of the mean line and the outlet of the continuous return channel.
  • 14. A device according to claim 8, wherein the areas of the sections normal to the mean line of the first continuous return channel are defined: at the particular point L1, as a function of the dimensions of the inlet of the continuous return channel; and at the particular point L7, as a function of said hub radius R2h and of said case radius R2t at the inlet to the other impeller; wherein the sections normal to the mean line in the curved second portion are of constant area equal to approximately twice the area of the section at the particular point L1; and wherein the areas of the sections normal to the mean line in the rectilinear first portion and in the rectilinear third portion vary in linear manner along the mean line.
Priority Claims (1)
Number Date Country Kind
97 16149 Dec 1997 FR
US Referenced Citations (2)
Number Name Date Kind
3860360 Yu Jan 1975
5595473 Nagaoka et al. Jan 1997
Foreign Referenced Citations (5)
Number Date Country
10 61 621 Jul 1959 DE
0 093 483 Nov 1983 EP
604 378 Sep 1945 GB
627 072 Jan 1947 GB
1 205 514 Sep 1970 GB
Non-Patent Literature Citations (1)
Entry
Blair, “Compact Diffusers for Centrifual Compressors”, Journal of Aircraft, vol. 19, No. 1, Jan. 1982 pp. 46-51.