The invention relates to a device for treating strand-shaped textile fabric in the form of an endless fabric strand, which is set in circulation at least during part of its treatment.
For finishing and the treatment in general of synthetic strand-shaped textile fabric, in particular, so-called long storage machines are widely used in the discontinuous piece by piece finishing. These long storage machines comprise an elongated, essentially tubular, treatment container and, arranged therein, a transport nozzle arrangement that can be subjected to a liquid and/or gaseous transport medium flow. Adjoining the transport nozzle arrangement, there is a transport section that terminates on a fabric strand inlet side in a storage section of the treatment container accommodating a plaited fabric strand. As a rule, the storage section contains a gliding bottom at a distance above the container wall below, said gliding bottom extending from the fabric strand inlet side of the storage section to a fabric outlet side in the vicinity of the transport nozzle arrangement.
Examples of such long storage machines are described in publications DE 2 207 679 A, DE 36 13 364 C2, DE 10 2007 036 408 B3 and FR 2 681 364, to mention only a few examples. As a rule, these machines are processed in a floating manner at a relatively high bath ratio (1:8 to 1:2) in the treatment bath. The fabric strand drive comprises a reel and a transport nozzle. In many cases the reel is a source of material damage resulting in dragging points or fabric displacement. This is due to low contact forces between the fabric strand and the reel as well as due to smooth reel surfaces; and, due to a fluid film between the fabric strand and the reel, the pulling action of the reel is frequently more likely rather minimal. Furthermore, the coordination of the fabric strand velocity generated by the transport nozzle and the reel circumferential speed is a problem in many cases. With the use of reels that are freely moving in fabric strand transport direction, it is attempted to reduce surface damage to the treated textile fabric caused by the decelerating effect of the reel.
A long storage machine is also known from publication U.S. Pat. No. 5,850,651, wherein a reel is omitted in one embodiment and the drive of the circulating fabric strand is achieved by air or an air/fluid mixture as the transport medium with which a transport nozzle can be loaded. A design of a long storage machine that, in principle, is similar is known from publication JP 07 305261 A. This machine also operates without a reel. The material transport is accomplished by a transport nozzle arrangement that is optionally operated with gaseous and/or fluid transport media. Machines having this design can do with a relatively low draw-off height, along the length of which the fabric strand must be lifted at the outlet of the material storage section up to its entry into the transport nozzle. In so doing, the pulling forces exerted on the circulating fabric strand are appropriately lower in this region, this being advantageous in the treatment of sensitive textile fabrics.
Depending on the type of textile fabric to be treated, machines of different designs are used in practical applications. For example, in the case of highly sensitive textile fabrics, machines are used with transport sections arranged above the fabric strand storage in overflow mode. The nozzle gaps of the transport nozzles used here are relatively large and the nozzle pressures of the transport medium flow are correspondingly low. The fabric strand velocity is approximately 100 meters to 200 meters/min. On the other hand, the treatment of textile fabrics requiring a high fabric stand velocity necessitates high transport medium pressures with relatively small nozzle gaps in such machines. Typical fabric velocities in this case are approximately 200 meters to 600 meters/min. Therefore, transport nozzles having different nozzle cross-sections are used in the treatment of textile fabrics having different material weights. However, changing transport nozzles is very time-consuming and/or expensive.
Publication DE 37 34 260 C1 discloses a wet treatment apparatus for textile fabric in strand-form comprising a nozzle unit arranged in a treatment container, in which case the size of the width of the slits of the nozzle unit intended for introducing the treatment bath can be adjusted as well as the size of the free cross-section of the nozzle unit disposed for the centered feedthrough of the textile fabric, and the treatment bath can be adjusted across its inside width. However, the adjustment of the width of the slits of the nozzle unit usually referred to as nozzle gaps, as well as the cross-section of the nozzle unit, can be adjusted only within a relatively small design-specified ratio. The setting of a large cross-section and a small nozzle gap for a fabric strand of a heavy textile fabric circulating at high velocity is as problematic as the adjustment of a large nozzle gap in conjunction with a small cross-section, as is required for an overflow treatment of a light-weight textile fabric. Furthermore, only two of the four sides of the rectangularly configured nozzle unit are provided with a nozzle gap or slit. As a result of this, the pulling action of the nozzle unit on the passing fabric strand is limited. In a device for the treatment of strand-shaped textile fabric known from publication DE 10 2007 036 408 B3 in the form of a long storage machine there is provided a transport nozzle arrangement to which can be applied a gaseous transport medium flow, so that the device operates consistent with the aerodynamic principle. The transport nozzle arrangement comprises a venturi transport nozzle with a cylindrical transport nozzle housing in which a nozzle ring gap is formed, which subjected to a transport gas flow by a blower unit. The radial width of the nozzle ring gap can be changed by axially sliding back and forth a molded nozzle part in the transport nozzle housing. The nozzle ring gap is radially delimited on the inside and in the form of an arc of a circle on the outside. It is adjoined by an essentially cylindrical mixing section for the treatment agent or treatment bath flows and the transport gas flows. A basically similar transport nozzle configuration with adjustable nozzle ring gap for so-called short storage machines has been known from publication EP 1 985 738 A1. These are so-called high-temperature (HT) piece dying machines comprising a treatment container in the form of a pressure-resistant, essentially cylindrical, vat in which the fabric strand storage is consistently U-shaped with upward pointing limbs. The fabric strand that is continuously removed from the storage by means of a reel is moved through a venturi transport nozzle and via a transport section downstream of the transport nozzle to a fabric inlet side into the storage. The machine operates with a gaseous transport medium flow, i.e., consistent with the aerodynamic principle. This configuration of the transport nozzles having a circular nozzle gap is not optimal for the treatment of certain light-weight textile fabrics, in particular in the case of machines operating consistent with the hydraulic principle.
Considering this prior art, it is the object of the invention to provide a device of the aforementioned type that is distinguished by a broad spectrum of its fields of use in that said device allows the achievement of optimal transport conditions with fabric strands of different textile fabrics, without requiring greater constructional modifications or refitting of the machine.
In order to achieve this object, the device according to the invention exhibits the features of Patent Claim 1.
In the new device, the transport nozzle arrangement comprises a transport nozzle with a polygonal nozzle inlet opening and a polygonal outlet opening for the fabric strand, said outlet opening having appropriately adapted dimensions, between which a nozzle gap for the transport medium is delimited. This nozzle gap is adjustable and, furthermore, delimited on at least one side by straight nozzle elements all around, said nozzle elements having a substantially part-cylindrical cross-sectional shape.
The term “part-cylindrical cross-sectional shape” is understood to mean cross-sectional configurations that are not restricted to more or less constant-radius cylindrical shapes but it generally covers convex bead-like structures, whose surface delimiting the nozzle gap is curved in the manner of a cylinder having any desired cross-sectional shape.
In a preferred embodiment the nozzle gap tapers conically in flow direction, while the nozzle inlet opening for the fabric strand may be rectangular or square, which applies equally to the cross-section of the outlet part. Due to this polygonal configuration of the nozzle inlet opening that continues in the adjoining transport tube section of the transport section, a uniform transport of the fabric strand is achieved in the region of the transport nozzle working consistent with the venturi principle. As it is, it has been found that, in the event of a circular configuration of the cross-section of the transport tube of the transport section adjoining the corresponding circular nozzle inlet opening, certain light-weight textile fabrics tend—among other things—to be compressed, due to the force of gravitation, in the lower, tapering part of the cylindrical transport tube with the result that longitudinal marks and stripes may form in the fabric strand that is moving through. In the event of a square or rectangular configuration of the nozzle inlet opening and the cross-section of the adjoining transport tube section, the fabric strand glides at least over a considerable part of its width on a plane surface on which it lies due the effect of gravity. The width of this plane surface can be selected appropriate for the intended purpose, taking into consideration the textile fabric that is to be treated. Basically, pentagonal and polygonal cross-section shapes are also possible, as long as the flat support surface for the fabric strand moving over it is wide enough for uniformly supporting the fabric strand across its width, without crowding it.
In this new device the nozzle gap is adjustable so that, depending on the type of textile fabric to be treated, the nozzle gap width most favorable for the treatment can be selected. Consequently, the device can be operated in overflow mode as well as at high fabric strand velocity, without requiring the exchange of any nozzle components or any other refitting.
The straight nozzle elements surrounding the nozzle inlet opening result in optimal inflow conditions for the transport medium in the nozzle gap and the nozzle inlet opening. The nozzle gap that tapers conically toward the transport medium exit point from the nozzle gap achieves a clearly better degree of efficacy than a transport nozzle of the supply wall to the nozzle gap that is delimited by parallel lateral walls. Due to this conical configuration, a jet constriction as well as cavitation phenomena as are occasionally observed in conventional nozzles in hydraulic operation are prevented. These cavitation phenomena are due to the fact that between walls that are more or less parallel to each other and that laterally delimit the nozzle gap, there occur zones with excess fluid velocity that trigger cavitations.
As a result of the aforementioned possibility of an independent adjustment of the treatment intensity by appropriate adjustment of the nozzle gap, it is possible to perform intense jet treatments and gentle overflow treatments without nozzle change in the case of light-weight and heavy textile fabrics.
The invention is suitable for long storage machines as well as for short storage machines. Its transport nozzle arrangement operating consistent with the venturi principle can be disposed for the operation with gaseous and/or fluid transport medium flows.
Additional embodiments of the device of the present invention are the subject matter of dependent claims. They show in
The long storage machine depicted in
The machine comprises an elongated, substantially tubular treatment container 1 that consists of a longer cylindrical tubular section 2 and a shorter, likewise cylindrical, tubular section 3 having the same diameter, these being connected to each other via a wedge-shaped intermediate tubular piece 4 and being closed on the end sides with bottoms, for example torispherical ends or basket elbow ends 5, 6. The removably mounted basket elbow end 6 is provided with a loading door 7 leading into the interior of the container. The axes of the two tubular sections 2, 3 include between them an oblique angle of 165 degrees. On its front end, the treatment container 1 is supported by two feet 8 mounted to opposite sides on the tubular section 3, said feet being supported by stationary bearing brackets 10 so that it can be pivoted about a horizontal axis of rotation 9.
On the back end of the treatment container 1, there is provided a lifting device that is schematically represented at 11 and is in contact with the outside of the longer tubular section 2, said lifting device working with a not specifically illustrated lifting spindle or with likewise not illustrated lifting cylinders and forming adjustment means for the treatment container 1. By means of the lifting device 11, it is possible to pivot the treatment container 1 about its axis of rotation 9, so that the inclination of the treatment container is changed relative to the horizontal, for example, between the position as in
As a rule, the inclination of the treatment container 1 is adjustable by appropriate pivoting about the axis of rotation 9 within a range of 6 degrees to 14 degrees; however, in the event of special cases of use, other, in particular larger, adjustment ranges are also conceivable. In its respectively set position of inclination, the treatment container 1 can be locked by adjustment means of the lifting device 11 as is indicated by catches 13. The adjustment of the inclination of the treatment container 1 may also be done in a continuous manner.
In the treatment container 1, as is particularly obvious from
The gliding bottom 16 extends in the treatment container 1 at a distance above the container wall 21 located below and is firmly supported by holders 22 mounted to the container wall. If the inclination of the treatment container is changed by being pivoted about the axis of rotation 9, consequently also the inclination of the gliding bottom 16 is correspondingly changed relative to the horizontal. Alternatively, other embodiments are also conceivable, wherein also the gliding bottom 16 in the treatment container 1 is supported by holders 22 that are height-adjustable and thus allow a changing of the inclination of the gliding bottom 16 relative to the container wall 21, while the treatment container 1 itself maintains its once-set inclination.
The tub-shaped gliding bottom 16, which is configured on its inside walls facing the passing-through fabric strand pile 19, so as to display a low coefficient of friction relative to the fabric strand pile and is coated—for example with Teflon—or provided with special gliding elements or rollers, is made of two walls with a fluid-impermeable outside wall 23 and—at a distance therefrom—an inside wall 24 that is perforated in a section 24a extending from the fabric strand inlet side 18 and in a section 24b leading to the fabric strand outlet side 20 and is fluid-impermeable in a wall section 24c located in between. The perforated sections 24a, 24b are highlighted in black in
A filling pipe 260 terminates in the tub-shaped gliding bottom 16 and allows filling of the gliding bottom in the course of a treatment container adjustment as in
The gliding bottom 16 is curved concavely along is length that accommodates the fabric strand pile 19, preferably consistent with an arc of a circle having a large radius (for example 20 meters) or consistent with a catenary line. In so doing, the discharge opening 27 is arranged at the lowest point of the gliding bottom 16 with the gliding bottom being oriented horizontally. Adjoining this concavely curved section, the gliding bottom 16 is highly arched on the fabric strand inlet side 18 and on the fabric strand outlet side 20 at 16a and 16b, respectively, in which case the high arch 16a extends into the region of the center axis of the treatment container. The adjoining bordering edge of the lateral wall of the tub-shaped gliding bottom 16 is indicated at 30.
The transport section 15 above the gliding bottom 16 in the treatment container 1 comprises a transport tube 31, the details of which can be seen in
Feeding of the fabric strand on the back side of the fabric strand depositing zone 330 over the height of approximately 150 mm to 200 mm—together with the boundary wall 34—imparts a pulse to the fabric strand 17 moving into the gliding bottom 16, said pulse causing the fabric strand to be deposited at the beginning of the storage section in super-imposed layered folds in such a manner that the fabric strand 17 on the fabric strand outlet side 20 is always drawn off the uppermost layer 17a of the fabric strand pile as is illustrated in
On entering the fabric strand depositing zone 330 the fabric strand 17 is folded across the width of the tub-shaped gliding bottom 16 such that the fabric strand outlet elbow 32 is imparted with an oscillating uniform movement via the transport tube 31. For this purpose, the transport tube is supported so that it can be pivoted together with the transport nozzle arrangement 14 about an axis of rotation 340 (
Due to the relatively great length of the transport tube 31, the fabric strand outlet elbow 32 leads to a uniform, almost linear movement across the width of the depositing zone 330 during the fabric strand depositing process. As a result of this, a very gentle deposition of the fabric strand in the depositing zone 330 is achieved, which is of advantage with highly sensitive textile fabrics, in particular. This is in contrast with such known embodiments of folding arrangements wherein a fabric strand outlet elbow is imparted with a rotary movement about the axis of the transport tube that causes a corresponding twisting of the fabric strand that passes through, thus potentially resulting in difficulties affecting a variety of sensitive textile fabrics.
The oscillating pivoting motion is applied to the transport tube 31 by a drive motor 38 (
As a result of the fact that the entire transport section 15 is arranged together with the transport nozzle arrangement 14 inside the treatment container 1, there results the advantage that the transport tube 31 does not need to be pressure-resistant and thus can be manufactured in a relatively simple and cost-effective manner. As can be learned from
With its tubular section 31a having a constant square cross-section along its length, the transport section 15 is connected to a transport nozzle 40 of the transport nozzle arrangement 15, the precise design of which can be inferred from
Attached to the tubular section 31a is a cylindrical housing panel 41 that is peripherally shiftable in an axially delimited manner and is moved in a fluid-tight manner sealed by gaskets 42 in a housing ring flange 43 of a nozzle housing 44. The ring flange 43 has an inlet opening 45 for the treatment fluid that can flow via a tubular elbow 460 of the treatment fluid supply line 470 (
Between the nozzle elements 46 having the semi-cylindrical cross-section and surrounding the nozzle inlet opening 47 and the outlet part 48, there is delimited a nozzle gap 52 via which the treatment fluid fed through the treatment fluid supply line 470 enters into the tubular section 31a of the transport tube 31. Due to the cylindrical form of the nozzle elements 46 and the configuration of the fabric strand outlet opening of the outlet part 47 adapted so said form, an essentially eddy-free introduction of the treatment fluid through the conical nozzle gap 52 into the nozzle inlet opening 47 is achieved. In contrast with the conditions of a design of the nozzle gap delimited by more or less parallel surfaces or the abrupt embodiment of the nozzle gap, in this case largely laminar flow conditions are achieved that—even at high treatment temperatures—avoid cavitations or similar phenomena that are detrimental to the transport of the fabric strand.
The opening width of the nozzle gap 52 can be adjusted in that, in the embodiment as in
The adjustment lever 56 may be manually actuated or via a not specifically illustrated actuator of a control device. It allows the selective changing of the nozzle gap 52 that tapers conically toward the outlet opening from the nozzle housing 44. In this manner, it is possible to change the intensity of the treatment of the passing fabric strand with the treatment fluid between a more intensive treatment (narrow nozzle gap) and a more gentle treatment (large nozzle gap).
In an alternative embodiment illustrated by
The long storage machine described so far operates as follows:
In the known long storage machines, most textile fabrics are treated at a relatively long bath ratio of, e.g., 1:8 to 1:5, which necessitates great expenses and effort in view of energy, chemicals and reactive dyes.
As opposed to this, the hydraulically operating long storage machine is designed for the smallest possible bath ratios that are on the order of 1:3 for synthetic materials and of 1:4 for cotton materials.
The fabric strand 17 to be treated is introduced in a customary manner—with the treatment door 7 open—into the treatment container 1 that is designed as a pressure-resistant vat and, in so doing, said fabric strand is sucked through the fabric strand inlet elbow 49 by the transport nozzle arrangement 14. The transport nozzle arrangement 14 is loaded with treatment fluid that, among other things, is optionally evacuated by a pump 60 via a drain line 59 (
After the ends of the strand have been sewn to each other and after closing the loading door 7, the fabric strand 17 may be treated in the—optionally pressurized—treatment container 1 with the treatment fluid that has been brought to the required temperature. In so doing, the long storage machine allows the operation—depending on the requirements of the textile fabric—in wet mode, in semidry mode or in dry mode.
The fabric strand is circulated by the transport nozzle arrangement 14, transported through the transport section to the fabric strand inlet side 18 into the treatment container 1 and introduced there into the tub-shaped gliding bottom 16 via the fabric strand outlet elbow 32 in the depositing zone 330, where said fabric strand is stored in the storage section in the form of the fabric strand pile 19 and conveyed to the fabric strand outlet side 20. Here, it is again sucked into the transport nozzle arrangement 14 after having passed through the so-called draw-off height.
Downstream of the transport nozzle 40 of the transport nozzle arrangement 14, the fabric strand first moves through the tube piece 31a having a constant cross-section and a length approximately five to ten times the width of the nozzle inlet opening 47. In this zone, the pulse of the treatment agent jet is applied at a high degree of efficiency to the textile fabric of the fabric pile. The pulling forces generated by the jet of the treatment fluid act on the passing fabric pile over a length of approximately 600 to 1000 mm with the result that a highly gentle treatment of the textile fabric with low pulling forces can be achieved.
Adjoining this intensive zone in the tube piece 31a, the transport tube 31 widens conically in its tube section 31b. In this tube section, the remaining flow energy of the treatment medium is transmitted to the fabric strand. At the same time, the textile fabric is opened through the conical expansion to the outlet width of the transport channel. The intensive zone in the tube section 31a and the conical expansion in the tube section 31b result in a very good pulling effect of the fabric strand transport system to act on the fabric strand. The low speed of the treatment fluid at the end of the transport section prevents impairments of the conveyed textile fabric, to which also contributes the circumstance that the pulling forces are transmitted to the fabric strand over a relatively long path of the transport section. The transport of the textile fabric in the transport tube 31 occurs in a floating manner. The transport section 15 is provided with an incline in order to bring the textile fabric to the upper position of the gliding bottom 16 and to the material slide created thereby. The cross-section of the transport tube 31 is rectangular which, compared with a cylindrical tube, provides the advantage that the textile fabric is not compressed on the tube bottom where it is supported, as is true of a cylindrical tube.
After passing through the transport tube 31, the textile rope enters the upper end of the perforated rectangular fabric strand outlet elbow 32 arranged on the upper end of the transport tube 31. Due to the centrifugal force and due to the residual pressure of the treatment agent, a large portion of the treatment agent carried along by the fabric strand is separated from the fabric strand and enters the back part of the treatment container 1. As the fabric strand velocity increases, a disproportionately large amount of the treatment agent is separated from the fabric strand. The released treatment agent splashes from the treatment outlet elbow 32 against the adjacent walls in the back part of the treatment container 1 and causes the cleaning of these walls in this manner. As a rule, the percentage of the thusly separated treatment fluid is at approximately 30 to 70%.
Below the perforated fabric strand outlet elbow 32, the fabric strand 17 enters the fabric strand depositing zone 330. This is relatively narrow and causes, in the already described manner, a controlled deposition of the fabric strand. Due to the special configuration of the walls and the boundary wall 34, the fabric strand is turned in such a manner while it is being deposited that, as already mentioned, the fabric strand is drawn off the uppermost fold 17a located at the lower end of the gliding bottom 16 on the fabric strand outlet side 20.
Treatment fluid that is still carried along is removed from the fabric strand pile 19 pushed forward on the gliding bottom 16 is discharged through the perforation in the gliding bottom sections 24a, 24b and allowed to flow off into the treatment container 1 with the flaps 26 open. Thus loading the fabric strand with treatment fluid is reduced to a very low value.
Combined with the short draw-off height of the fabric strand on the fabric strand outlet side 20, this low treatment fluid load of the fabric strand also results in a minimal pulling strength stress on the fabric strand on the way between the gliding bottom and the transport nozzle arrangement 14. Inasmuch as the transport nozzle arrangement 14 is not arranged in the ascending part of the fabric strand circulation path, i.e., adjoining the gliding bottom 16 and downstream of the fabric strand inlet elbow 49, but in the continuation of the straight tube section 31a of the transport section 14, highly favorable circulation conditions result for the fabric strand that is treated in a particularly gentle manner.
The textile fabric layer, i.e., the height of the fabric strand pile 19 on the gliding bottom 16, as a rule, ranges between 10 and 15 cm. In this manner, the compressive pressure acting at the lower end of the inclined gliding bottom 16 on the lowermost fabric strand fold is relatively low. As a result of the already described option of letting the free treatment fluid drop off, there is only the treatment fluid remaining in the loops or fabric interstices due to capillary action and adhesive forces. Therefore, the largest group of textile fabrics by far can be treated in the treatment container in the elevated position as in
Referring to a particular group of textile fabrics (e.g., acetate) the compression of the fabric strand pile on the gliding bottom 16 is already too high when the treatment container is adjusted as in
Of course, all the functions of the new long storage machines, including the adjustment of the nozzle gap 52, can be automatically controlled by a control device. This is advantageous in commission dyeing and allows the new long storage machine to treat virtually almost all occurring groups and areas of different textile fabrics within a large spectrum.
As a rule, the nominal loading weights for a long storage machine are not reached with light-weight textile fabrics. In order to reach the nominal treatment weight and keep the fabric strand circulation time within acceptable limits the machine may be equipped with several transport tubes 31. In this case, a transport tube 31 as described hereinabove is equipped with a transport nozzle 40 having an adjustable nozzle gap 52, whereas the other transport tubes 31 can be dimensioned—optionally without adjustment—for lighter-weight textile fabrics; however, this is not absolutely necessary.
The new long storage machine was described hereinabove as a hydraulic machine, wherein the transport of the fabric strand 17 is performed solely by the treatment fluid, and wherein the associate transport nozzle arrangement is configured accordingly. Basically however, it is also possible to apply the principle of the machine to long storage machines that operate pneumatically and/or mixed pneumatically/hydraulically. In these cases, the transport nozzle arrangement 14 comprises transport nozzle means that can be charged either with a transport gas and/or with a transport gas as well as with a transport fluid, in which case treatment agents in a suitable form, for example atomized, may be added to the transport gas, as has been known per se.
A device for treating strand-shaped textile fabric in the form of an endless fabric strand, which is set in circulation at least during part of the treatment, has a closable treatment container 1 and a transport nozzle arrangement 14 which is able to be subjected to a transport medium flow. The transport nozzle arrangement contains a transport nozzle 40 having an angular, rectilinearly delimited nozzle inlet opening 47 and a cross-sectionally angular outlet part 48, having correspondingly adapted dimensions, for the fabric strand, between which a nozzle gap for the transport medium is delimited. The nozzle gap 52 is settable and delimited all around by straight nozzle elements 46 which have a substantially part-cylindrical cross-sectional shape.
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10 2013 110 492 | Sep 2013 | DE | national |
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PCT/EP2014/070064 | 9/20/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/040199 | 3/26/2015 | WO | A |
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