Applicant claims priority under 35 U.S.C. § 119 of German Application No. 10 2022 004 248.7 filed Nov. 17, 2022, the disclosure of which is incorporated by reference.
The invention relates to a device for trimming and welding strip ends and to a method for heating strip ends to be joined by welding.
Laser processing devices are increasingly used, for example, for laser welding or laser cutting of metallic materials or plastics, in that high-energy laser radiation, for example from a fiber laser, is applied in a targeted manner, for example to workpieces or workpiece edges to be welded, where it locally melts and welds the material of the workpieces. The high-energy laser radiation required for this has the great advantage of acting very selectively on the workpieces and, in contrast to gas welding, for example, only changing the material properties of the workpieces spatially to a very small extent due to the heat-affected zone that is created. In addition, welding by means of a laser beam is a fast welding process, which is why it is preferred for time-critical welds, for example.
Laser welding is of particular advantage, similar to resistance welding machines, for joining strip ends that are put together from individual longer pieces of strip, usually reeled up, and processed quasi continuously, for example in rolling facilities, for pickling or the like. For this purpose, the strip ends of strips to be processed one after the other are welded to each other. Such a welding machine is usually located in the infeed of a processing line for processing the strips. To ensure a continuous processing of the strips, the machine welds the strip end of the strip that is currently being processed, e.g. in a pickling line or a rolling mill, to the strip beginning of another strip that is to be processed subsequently. For the preparation of the weld seam of the strips to be welded, a shear cut is usually made, e.g. with a double-cutting shear, by which smooth and parallel strip ends are produced in the area of the subsequent welding.
The welding device usually consists of a base frame to which clamping tables are attached for positioning and clamping the strip ends to be positioned relative to each other. A C-frame (C-carriage) moves on this base frame, on which the cutting and welding components including the equipment for pre- and post-heating of the welding area are arranged. Thus, the preheating and post-heating of the welding area takes place in one movement with the welding process. The C-frame moves over the area of the strip ends positioned in front of each other and moves the laser along the adjacent strip ends so that these strip ends can be welded together. In addition to the laser welding process, resistance welding processes are also used in this type of welding equipment, such as roller seam welding or spot welding. When laser welding or laser welding devices are specifically referred to in the following, the known resistance welding processes are also meant and included in the teachings of the present invention.
The conventional procedure for trimming the strip ends and welding in such welding devices is as follows:
The disadvantage of this procedure is that the trimming of the strip ends, e.g. by means of double-cutting shears, requires high process forces and, especially in the case of high-strength materials, can only be carried out relatively inaccurately due to the cutting conditions and the unavoidable breaking structure of the cut surface, which means that the weld preparation is not optimal.
It is therefore the task of the present invention to further develop a device and a method of the kind described in that the trimming of the strip ends to be welded to one another is simplified and improved without substantially increasing the technical expenditure for trimming.
The solution of the task results from the features of the device according to one aspect of the invention and the features of the method according to another aspect of the invention. Further advantageous embodiments of the invention are discussed below.
The invention is based on a device for trimming and welding strip ends, in particular for use on laser welding devices or resistance welding machines, in which the strip ends to be joined are positioned at a distance from one another and are trimmed parallel to one another before welding by means of a mechanical cutting device. A device of this type is further developed in accordance with the invention in that at least one heating device for heating the actual welding area on the laser welding device can be positioned relative to at least one of the cutting areas of the strip ends to be joined before trimming and can be actuated in such a way that the cutting area is heated and at least one strip end can then be trimmed in the heated state. The cutting of strip materials in a heated state, which is known per se, is thus realized in a simple manner and without high expenditure in terms of equipment for the welding of strip ends to be fixed to each other, in that the at least one heating device, which is present anyway for heating the actual welding area on the laser welding device, is also used for this purpose, not only to temper the strip ends in the area of the weld seam, but also to temper beforehand the area of the strip ends which lie in the area of the cutting edges, for example of a mechanical cutting device, and thus to favorably influence the cutting behavior of the material of the strip ends to be trimmed. For this purpose, only little equipment is required to move the heating device, which is already present, from its initial position relative to the laser welding device to the area of the cutting edges at the strip ends to be welded and back, in order to also use the heating device, which is already present, for heating in the area of the cutting edges. It makes sense to heat both strip ends with two preferably parallel heating devices at the same time or with a short time lag to each other in the area of the cutting edges, so that approximately the same cutting conditions are present at both strip ends for the subsequent trimming. For this purpose, it is advantageous if two heating devices are provided, namely one heating device for each of the strip ends, which can heat the strip ends parallel to each other.
The heating of the strip ends in the cutting area immediately before the cut has four main advantages:
Due to the low expenditure on equipment by using the heating devices already available, these advantages can be used in a cost-effective and particularly economical manner according to the invention, so that the welding of the strip ends can be shortened and the quality of the weld can be improved.
In a first advantageous embodiment, it is conceivable that the heating device is designed to heat the cutting area locally and to be movable along the cutting area. In this way, for example, the movement devices of the welding device for the actual welding can also be used in order to also carry out the working movements of the heating device when heating the strip ends. Thus, only additional movement devices are required to position the heating device from its position relative to the welding device to its position for heating the strip ends in the area of the cutting edge and back. This also makes it possible for the at least one heating device to be arranged so that it can be moved during the positioning of the laser welding device in the run-up to welding and before trimming along the cutting area, and thus processing time can be saved, since the normal feed movement of the welding device for reaching the starting position for welding and cutting the strips can be used at the same time for heating the strip ends, and thus the cycle time for the overall process of joining the strip ends is only insignificantly increased or not increased at all.
It is also advantageous if the at least one heating device can be moved, preferably transversely to the direction of movement of the laser welding device, and positioned in the cutting area. By such a movement transverse to the direction of movement of the laser welding device, the heating device or devices, e.g. two heating devices, can be easily moved into the area of the strip ends, which are usually positioned at a greater distance from each other for trimming, in order to create space for the cutting device working in between. Only after trimming the trimmed strip ends are positioned directly in front of each other to set an appropriate welding gap. The transverse positioning of the heating device can advantageously be carried out hydraulically and/or electrically and/or pneumatically transverse to the direction of movement of the laser welding device and can therefore be effected with simple technical means and thus at low cost, for example by pneumatic cylinders displacing the heating device according to its end positions transverse to the direction of movement of the laser welding device.
It is of particular advantage if the at least one heating device has a preheating unit leading the laser welding device and a post-heating unit trailing the laser welding device, which are each arranged transversely to the direction of movement of the laser welding device and are adjustable in opposite directions. Such preheating units and post-heating units are common in the welding of strips in order to temper the area of the weld and the resulting weld seam and to be able to influence the structural properties of the weld seam in a targeted manner. The use of these heating devices for heating the strip ends before trimming thus does not cause any additional costs for separate heating devices. Nevertheless, it is of course conceivable to provide additional heating devices with which the heating can be accelerated or positively influenced in some other way.
In a further embodiment, it is conceivable that the leading preheating unit heats the outgoing strip end and the trailing post-heating unit heats the incoming strip end or vice versa in the cutting area. In other words, the preheating unit and the post-heating unit move a little bit to the side of the laser welding device into the area of the strip ends that are usually spaced apart and are to be trimmed by the cutting device and heat the area of the strip ends to be trimmed, e.g. during the movement of the welding device to the beginning of its welding position, after which the cutting device can trim the strip ends more easily as already described.
In a further embodiment, it is also conceivable that the at least one heating device comprises a heating device operating by means of induction or a heating unit operating by means of a gas burner and/or hot air and/or laser or similar heat source. All technically possible types of heating are conceivable here, whereby the use of the type of heating of the already existing heating device is certainly to be preferred in order to reduce the construction costs. However, it is also conceivable to combine other types of heating.
In another embodiment, it is conceivable that the at least one heating device has at least one beam-like induction coil or other heating device which, after positioning relative to the cutting area of the cutting edges of the strip ends to be joined, simultaneously heats at least one longitudinally extended section along the cutting area. In this case, not only a short section of the cutting area is heated locally as in the above variants, but ideally the entire length of the cutting area is heated simultaneously by the beam-like induction coil or other heating device. This also makes the overrun of the locally acting heating device superfluous, since longer sections of the cutting area or the entire cutting area are heated simultaneously, for which the movement devices of the laser welding device itself are not necessarily required and the laser welding device can stand still. This can be favorable with regard to the time required for heating and thus favorably influence the total cycle time for welding. It is also conceivable, however, to arrange a number of burners or hot air units on a beam-shaped holding device instead of a linearly acting induction coil, which also enable a quasi linear heating of the strip ends.
In a further embodiment, the at least one beam-shaped induction coil can be arranged pivotably in the area of the laser welding device and can be positioned laterally pivotably in the cutting area. Here, too, the pivoting can advantageously be performed hydraulically and/or electrically and/or pneumatically. In another embodiment, the at least one beam-shaped induction coil can be arranged pivotably on the clamping table, preferably above the upper clamping jaw or below the lower clamping jaw, or also in the area of the cutting device, preferably above the upper shear or below the lower shear.
In a further embodiment, the heating device can be arranged on the movable laser welding device in the area above the strip ends to be welded.
The invention further relates according to claim 14 to a method for heating strip ends to be joined by welding, in particular for use on laser welding devices or resistance welding machines, in which the strip ends to be joined are positioned at a distance from one another and are cut parallel to one another by means of a mechanical cutting device before welding. In this case, in accordance with the invention, at least one heating device present on the laser welding device for heating the actual welding area can be positioned and actuated relative to at least one of the cutting edges of the strip ends to be joined before trimming, so that the cutting area is heated and at least one strip end is subsequently cut in the heated state. The advantages of this method according to the invention have already been described in detail above with respect to the device according to the invention, therefore full reference is made thereto.
A particularly preferred embodiment of the device according to the invention on a laser welding device is shown in the drawing.
Other objects and features of the invention will become apparent from the following detailed description considered in connection with the accompanying drawings. It is to be understood, however, that the drawings are designed as an illustration only and not as a definition of the limits of the invention.
In the drawings,
The device 1 with laser welding device 10 is formed by a C-frame 4 which is movable in the direction of movement 14 relative to a base frame 2. In the starting position shown in
In the clamping and positioning device 6, the two strip ends 18 of the strips 16, 16′ are positioned at a distance from each other and cut in a first processing step before welding, as can be seen better in
In this cutting position of the cutting device 7 relative to the clamping and positioning device 6, the laser welding device 10 in
During the welding of the two strip ends 18, the temperature of the area of the welding zone is controlled in a manner known per se and, in particular, influenced with respect to the microstructure of the welding zone, in that a preheating device 11 is moved in advance in the welding direction 14 of the laser welding head 10 and a post-heating device 12 is moved in retrospect along the two strip ends 18 in the area of the welding zone together with the laser welding head 10. These may be, for example, gas burners or inductive devices which are positioned exactly above or also below the welding gap 23 between the two strip ends 18 and enable a targeted temperature control of the welding zone.
As already described above, the trimming of the strip ends 18 is problematic and imprecise, especially with high-strength strip materials, so that the welding of the strip ends 18 can suffer from this. Also, the wear of the blades 8, 9 of the cutting device 7 cannot be neglected, which can lead to downtimes of the device 1 for welding and cutting and thus downtimes of the processing device on which the device 1 for welding and cutting is arranged.
The present invention therefore takes advantage of the presence of the preheating device 11 and the post-heating device 12 in that the preheating device 11 and the post-heating device 12 can be used not only for tempering the welding zone but also for heating the cutting area of the strip ends 18 in the clamping and positioning device 6 and thus the advantages of the hot cutting of sheets, which are known per se, can also be used here with only a small amount of technical equipment.
The basic idea of the invention is to position the preheating device 11 and the post-heating device 12 relative to the cutting areas of the strip ends 18 in such a way that they can heat these cutting areas, i.e. the zone in which the upper blade 9 and the lower blade 8 cut the strip ends 18. For this purpose, the preheating device 11 and the post-heating device 12 are displaced in their position relative to the strip ends 18 in the direction of strip travel 26 and against the direction of strip travel 26, respectively, i.e. in such a way that, for example, the post-heating device 12 is displaced in the direction of the strip 16 and the preheating device 11 is displaced in the direction of the strip 16′ a short distance away from the central region under the laser welding head 10, as can be seen more clearly in
In a first embodiment, the process sequence for such a hot cut is shown and explained in more detail in
As shown in
The welding process takes place, as shown in
Although only a few embodiments of the present invention have been shown and described, it is to be understood that many changes and modifications may be made thereunto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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10 2022 004 248.7 | Nov 2022 | DE | national |