The present invention relates to a device for use with a liquid tank for a vehicle, more precisely to a device for supporting and securing the tank on the vehicle in the form of at least one bearing bracket fixed to the vehicle, and which is provided with members for securing the tank to the bearing bracket, and to a tank having locating members for facilitating mounting and fixing of the tank to the bracket.
Liquid tanks for heavy vehicles, especially fuel tanks and the like for heavy goods vehicles, are usually configured in substantially cylindrical form with two end faces and an intermediate shell surface. There are two main types of tanks available on the market, one of which is circular-cylindrical, hereinafter referred to as a circular tank—and the other of which is rectangular-cylindrical—hereinafter referred to as a rectangular tank.
Until now the most widely adopted solution for supporting a tank, especially for heavy vehicles, is to utilize an L-shaped bearing bracket, which reaches in beneath the tank and cooperates with straps that are fastened at the outer ends of the bearing bracket and which, together with the bracket, embrace the tank for its securement to the bracket. The tank is in this case usually rectangular, with corner portions that are somewhat rounded. In this type of bearing bracket, the part reaching in beneath the tank requires space in the vertical direction, which means that the total space for the tank and bracket cannot be utilized effectively for the storage of liquid, since the ground clearance requirement limits the space downward. One advantage with the rectangular tank is that, precisely by virtue of its rectangular shape, it has no tendency to rotate in its fastening during travel.
Circular tanks are also available, which have the drawback that they offer a smaller cubage (volume) and run the risk of rotating in their fastening, which generates stresses upon the tank fittings, i.e. their connecting elements for connecting pipes. Because of their circular shape, these tanks require no special positioning when mounted onto the vehicle, since they can easily be turned into the correct position before being clamped in place.
One advantage of circular tanks is the round tank bottom shape which has a minimal residual cubage; i.e. the volume which can never be drawn out of the tank as a result of the suction tube of the tank being located, by necessity, at a certain distance from the tank bottom. A further advantage with the circular tank is that it is fastened to the vehicle frame by two relatively compact—and hence weight-saving—bearing brackets, which, moreover, offer good ground clearance by virtue of being designed as a vertical cradle having an, in principle, part-circular bearing surface for the tank. The bearing brackets are provided with fixtures for straps by which the circular tank is forced in against the cradles of the bearing brackets.
A further solution is constituted by an asymmetrical, for example D-shaped tank, in which the part of the tank which bears against a bracket fixed to the vehicle has a cylindrical, oval or similar rounded shape. These embodiments are referred to as “part-circular” in the description(s) below. Such a tank is able to combine the advantages of the abovementioned tank types. Owing to its extent transversely to the longitudinal axis of the vehicle, the tank must, however, be accurately positioned when mounted and must be clamped in place such that it cannot be turned or rotated in any direction since a small turn in connection with the bracket can produce a relatively large displacement of the outer end of the tank.
The present invention aims to produce improved fastening for the abovementioned tank types when provided with a part-circular bearing surface, and by which also simplifies mounting and fixing the tank to a bracket on a vehicle.
An object of the present invention is to produce a device for use with a liquid tank and by which the available space is maximally utilized for the storage of liquid. The liquid tank is able to be easily mounted and subsequently held securely fixed in a chosen position. The tank is preferably intended for some form of propellant for the vehicle engine or an auxiliary engine, urea for the after-treatment of exhaust gases, water and other types of liquid.
The invention therefore relates to a liquid tank for a heavy vehicle, suitable for fastening to a vehicle frame by at least one bearing bracket having a part-circular bearing surface against the liquid tank. The tank comprises (includes, but is not necessarily limited to) two end face portions and a substantially cylindrical shell portion extending therebetween. The invention is especially characterized by the fact that the tank comprises a first, substantially part-circular portion facing the vehicle frame and which is suitable for bearing contact against the part-circular bearing surface of the bearing bracket and a second, substantially rectangular portion faces away from the vehicle frame. The part-circular portion has been provided with locating members for facilitating mounting and fixing of the tank. Beyond the part-circular bearing surface, the tank can be given any chosen form, having D-shaped or circular cross section, for example.
According to a first embodiment, the invention comprises a device for use with liquid tanks for vehicles having a tank of at least a part-circular cross section and one or more bearing brackets cooperating with a flexible clamping element for fastening the tank to the vehicle. The bearing bracket(s), viewed in a transversely directed plane relative to the longitudinal direction of the liquid tank, is/are configured as a substantially vertical cradle, having a web extending in the vertical direction and having a support surface for cooperation with the part-circular cross section of the tank. The tank is preferably provided with at least one locating member for cooperation with at least one of the bearing brackets, which locating members are constituted by projections designed to position and detain the tank on the bearing brackets prior to the fastening of the clamping element.
The abovementioned projections comprise a first end fixed to the tank and a second end facing the bracket, which second end bears against the bracket on a rear side of the support surface facing away from the tank. The first end of the projection is in this case angled out from the tank and constitutes a stop for positioning of an upper end face of the support surface. The second end of the projection lies preferably, but not necessarily, substantially parallel with the tank.
According to one embodiment, the second end of the projection can be suspended about the upper end face of the support surface.
According to an alternative embodiment, the second end of the projection can be suspended about an end face in a cavity in the support surface.
The projection can also be configured in one piece with a base plate, the bottom surface of which is matched to the cross-sectional profile of the tank. The base plate should in this case have the same part-cylindrical shape as the tank and the support surface. At least a part of the base plate can be designed to bear against the support surface as a result of its placement between the tank and the support surface. This placement helps, firstly, to lock the locating member and, secondly, to stop the tank from moving in its longitudinal direction after mounting and fixing.
According to a further embodiment, a front face on the second end of the projection can diverge from the outer surface of the tank viewed in the direction of the bracket. This arrangement facilitates mounting of the tank, since the front face acts as a guide which makes it easier for the second end of the projection to pass the front edge of the support surface for bearing contact against the rear side of the support surface.
The tank can herein be provided with a locating member, which can be fixed or detachably fastened to the outer boundary surface of the tank in connection with that section which is to bear against the bearing bracket. The locating member is designed to cooperate with the bearing bracket, at least in association with mounting of the tank, for correct location of the latter prior to fixing, and can help to support and prevent the tank from turning after fixing.
The locating members, in the first place, position the tank in the vertical direction, so that the tank ends up in the correct position relative to a horizontal plane. In addition, the locating members can be configured or placed so as to position the tank in a correct position relative to the brackets in the longitudinal direction of the vehicle. According to one embodiment, this can be achieved by giving at least one of the locating members the same width as the front edge of the bracket, between its side faces. According to an alternative embodiment, both the locating members can be placed asymmetrically relative to the respective bracket.
The placement of the locating members on the tank can be chosen such that, upon mounting, they are positioned in connection with the two outer, alternatively inner, side edges of the bracket. With a symmetrical placement of the locating members, the position of the tank can be located by both of the locating members bearing against the front, alternatively the rear, side faces of the respective bracket, viewed in the longitudinal direction of the vehicle. In order to achieve the above-stated positioning effect, at least one of the two brackets is configured with a front edge which is preferably delimited by at least one substantially vertical side face, alternatively by a pair of mutually opposing vertical side faces.
By configuring the locating member in a resilient material and choosing a distance between the second projection and the base plate which is less than the thickness of the bracket in connection with the front edge, the outer end of the second projection can brought to bear against the bracket with a spring force. This arrangement helps, for example, to secure the tank in its intended position and stops the tank from being displaced while straps or the like are fitted around the tank for fixing thereof.
If the locating member is suitably dimensioned, the tank can be positioned and secured with just one such member.
According to a further embodiment, the projection can be integrated with the tank. This can be done in the manufacture of the tank, for example by working of a metallic material, alternatively in association with injection molding of a plastics tank.
According to a further embodiment, the projection can be fixed to the tank after manufacture, but before mounting. The fastening can be realized by means of glue, which is applied to the locating member by coating or by means of a double-sided adhesive tape. The projection can also be fastened by means of welding.
The invention also relates to a method for mounting a liquid tank for a vehicle, in which a tank of at least part-circular cross section and one or more flexible clamping elements cooperate with bearing brackets for fastening the tank to the vehicle. The bearing bracket(s), viewed in a transversely directed plane relative to the longitudinal direction of the liquid tank, is/are configured as a substantially vertical cradle, having a web extending in the vertical direction and having a support surface for cooperation with the part-circular cross section of the tank. The mounting is effected by: (i) the tank, which is provided with at least one locating member in the form of a projection for cooperation with at least one of the bearing brackets, being lifted into bearing contact against the bearing brackets; (ii) the tank being turned about its longitudinal axis along the support surfaces until the projection engages with corresponding bearing brackets so as to position the tank in a predetermined position; and (iii) the projection detaining the tank on the bearing brackets while the clamping element is fastened and tightened.
The invention also makes it possible to use similar bearing brackets on all vehicles, regardless of whether these are intended for markets in which traditionally either circular or rectangular ones are demanded. The design and production costs for the manufacturer can thereby be substantially reduced.
The invention will be described in greater detail below by way of an illustrative embodiment with reference to the appended diagrammatic drawing figures, in which:
In
As can clearly be seen from
The tank 1 according to the invention is characterized in that its shell portion 7 comprises a first, substantially part-circular portion 8 facing the vehicle frame 2 and suitable for bearing contact against the part-circular bearing surface 4 of the bearing bracket 3, and a second, substantially rectangular portion 9 facing away from the vehicle frame 2. In
Even though the bracket essentially should not jut up or down beyond the horizontal limit plane of the tank, the bracket can nevertheless, within the scope of the invention, project slightly, such as by around 1-4% of the height measurement, i.e. vertical dimension, of the tank. The clamping device does not have to be placed at the end of the strap, but can alternatively be placed at a distance from the fastening point of the strap, for example in the middle of the strap.
An alternative embodiment is indicated by dashed lines in
The clasp 33 extending forward from the rear section of the base plate 32 is provided with a front section 33′ equipped with a surface angled forward and upward relative to the base plate 32. The distance between the top surface of the base plate 32 and the bottom surface of the front section 33′ on the end of the clasp 33, in a direction perpendicular to the plane of the base plate at the respective measuring point, is in this case somewhat greater than the combined thickness of the outer edge of the bearing bracket 3 and its associated liner 34. The clasp also comprises an intermediate section 33″ placed between the front section 33′ of the clasp, which diverges from the base plate 32, and the main part of the clasp. The distance between the bottom surface of the intermediate section 33″ and the top surface of the base plate is somewhat less than the combined thickness of the outer edge of the bearing bracket 3 and its associated liner 34. From this intermediate section, the bottom surface of the clasp diverges back in the direction away from the base plate, finally to curve downward toward and meet this. This inner curved section 33′″ constitutes a stop for the outer edge of the bearing bracket 3 in association with mounting of the tank.
The front section 33′ of the clasp herein facilitates the mounting of the tank by acting as a guide for the outer edge of the bracket, whilst the intermediate section 33″ forces the resilient clasp up and bears with a certain pressure against the top surface of the first section 3′ of the bearing bracket.
The locating member according to
The fastening of the clasp to the tank is dependent on the choice of material for the tank and locating members, respectively. Locating members made of plastics material or metal can preferably be mounted with the aid of glue or double-sided adhesive tape. If the component parts are made of the same or similar materials, they can also be welded together. If locating members and tank are made of different metallic materials, these may need to be isolated from one another in order to avoid galvanic corrosion. The latter also applies to locating members and bearing bracket. For tanks made of plastics material, it is also possible to integrate locating members in one piece with the tank.
In the mounting of the tank 1, the two straps 15 (see
The invention is not limited to the illustrative embodiments shown above and in the drawings, but can instead be varied within the scope of the following patent claims. For example, the two illustrated bearing brackets can be replaced by a single wide bracket or a larger number of brackets, depending on the extent of the tank in the longitudinal direction. The fastening of the strap can be released differently. The strap can further be replaced by some other clamping element, such as wire, cable, chain or the like. The brackets can be given a number of alternative profile forms which offer a fastening surface against the vehicle and a form-locking support surface against the tank, and also a support surface which can imitate a tank of non-circular cross sectional shape so that it combats rotation. The embodiment indicated in connection with
Number | Date | Country | Kind |
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0300813-3 | Mar 2003 | SE | national |
The present application is a continuation patent application of International Application No. PCT/SE2004/000119 filed 30 Jan. 2004 which was published in English pursuant to Article 21(2) of the Patent Cooperation Treaty, and which claims priority to Swedish Application No. 0300813-3 filed 21 Mar. 2003. Said applications are expressly incorporated herein by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/SE04/00119 | Jan 2004 | US |
Child | 11162752 | Sep 2005 | US |