This application claims priority from Italian patent application No. TO2014A000069 filed on Jan. 30, 2014, the entire disclosure of which is incorporated herein by reference.
The present invention relates in general to containers for transporting live poultry from breeding farms to slaughterhouses, and particularly concerns the cleaning of these containers prior to their return from the slaughterhouse to the breeding farms for successive loading.
Traditionally, for transferring poultry from breeding farms to slaughterhouses, transport units are used on-board trucks, including supporting frames within which superimposed stacks of drawer-like cages are inserted, in an extractable manner. Examples of such transport units are described and illustrated in documents EP-1330952B1 and WO-2011/010329, and the relative drawer-like cages are typically of the type described and illustrated in the document EP-0867113B1. They have a quadrangular shape with a bottom wall and side walls provided with ventilation openings, and an open top for introducing and extracting the poultry.
Normally, these drawer-like cages are continuously moved between the breeding farm and the slaughterhouse, and vice versa, and thus need to be frequently cleaned from organic waste produced by the animals, also and above all in view of the fact that, if a flock is infected with salmonella or campylobacter, the risk of cross-contamination with other breeding farms must be absolutely avoided.
Cleaning of the drawer-like cages must therefore be as effective and complete as possible.
The systems currently in use involve washing the drawer-like cages arranged in the same position only, typically horizontally with the open side facing upwards or upside-down with the open side facing downwards, or in a vertical position with a comb arrangement. These traditional systems are not able to ensure the required complete cleaning of all the walls of the drawer-like cages with their interstices, and in particular those corresponding to the ventilation openings on the side walls and on the bottom wall. Furthermore, these known systems involve the movement of the drawer-like cages through the washing station by means of chain-movement assemblies which, in addition to involving cleaning problems themselves, do not allow the drawer-like cages to be kept stably in the most suitable predetermined position for receiving the washing jets.
The object of the present invention is to overcome the aforesaid drawbacks and to make a device available for washing the drawer-like cages for transporting live poultry, which is able of ensuring the most complete and effective cleaning in a uniform and safe manner.
According to the invention, this object is achieved thanks to a washing device whose unique characteristics are defined in the characterizing part of claim 1, or rather comprising a rotatable drum with a horizontal axis having an inlet and an outlet, between which supports extend generally parallel to the axis of the drum, angularly spaced-apart from each other and configured to be temporarily engaged by the drawer-like cages, driving means for intermittently rotating the rotatable drum by angular steps corresponding to the angular spacing between said supports, means for introducing and extracting said drawer-like cages relative to the rotatable drum, in synchronism with its intermittent rotation, and spraying means of the drawer-like cages with a washing liquid during their angular motion between the inlet and the outlet of the rotatable drum.
Thanks to this solution idea, the drawer-like cages, conveniently sprayed in a plurality of different angular positions over a minimum of 360°, are washed completely and therefore entirely safe against the risk of contamination. The device according to the invention, in addition to being constructively simple and therefore relatively cheap, allows the stable and accurate positioning and maintenance of the drawer-like cages in the most suitable positions for obtaining complete and effective washing.
The invention provides several alternative embodiments, in the first of which, the drum has a length essentially equal to a multiple of the length of a drawer-like cage and is configured to receive therein a row of consecutive drawer-like cages linearly displaceable along longitudinal guides, alternately to their angular motion, from the inlet to the outlet of the drum. In this case, the drum comprises two pairs of longitudinal guides, angularly offset from each other by 90° and slidably engageable by the drawer-like cages.
In a second embodiment, the drum has a length essentially equal to the length of a drawer-like cage and is configured to receive a group of drawer-like cages kept linearly stationary during the angular motion thereof, between the inlet and the outlet of the drum. In this case, the drum conveniently comprises four pairs of longitudinal guides angularly offset from each other by 90°.
In the first and second embodiments, the drawer-like cages are introduced within the inlet of the drum by pushing, typically in a horizontal position, with the open side facing upwards or downwards, or in a vertical position.
A third embodiment essentially differs from the second by the fact that the drawer-like cages are introduced at the inlet of the drum with an oblique orientation, for example inclined by 45° in the case where the drum is configured to simultaneously accommodate four drawer-like cages. In this case, the two drawer-like cages, in turn arranged at the lower area of the drum, also receive, in addition to the washing water, the drainage water of the two cages arranged at the upper area of the drum.
The invention also relates to a method for washing the drawer-like cages for transporting live poultry.
The invention will now be described in detail with reference to the attached drawings, provided purely by way of non-limiting example, in which:
Referring initially to
The washing device of the drawer-like cages A essentially comprises a hollow drum 1 generally cylindrical, elongated and with a horizontal axis indicated by X that, in the schematic illustrated, is formed of a series of spaced-apart circular rings 2, arranged between an inlet end 3 and an outlet end 4 of the drum 1. These rings 2 may in fact be composed of annular portions of a protective tunnel at least partially closed, also not shown for simplicity of illustration.
The rings 2 sustain pairs of horizontal guides 5, 6 which extend longitudinally between the inlet end 3 and the outlet end 4 of the drum 1 and are angularly spaced-apart from each other. In the case of the illustrated example, the two guides 5 are offset angularly with respect to the two guides 6 by 90°, or rather, they are arranged in a crossed configuration. It should be noted, however, that additional pairs of these guides could also be provided.
The guides 5, 6 are arranged to be temporarily engaged in a slidable manner by the opposite side walls C of the drawer-like cages A, according to what will be further explained below.
The hollow drum 1 is rotatable around its horizontal axis X and is driven in rotation in a discontinuous manner, or rather, intermittently by angular steps corresponding to the angular spacing between the pairs of guides 5, 6, or rather, in the case of the illustrated example, by steps of 90°. The system for driving the rotation is not illustrated in detail and can be of any motorized type within the scope of those skilled in the art.
In the case of the first embodiment described herein, the length of the drum 1 from the inlet 3 to the outlet 4 is a multiple of the length of each drawer-like cage A, and more precisely is essentially equal to four times this length. In this way, the drum 1 is able to simultaneously accommodate therein a row of four drawer-like cages A, arranged one after the other and linearly displaceable, or rather, they move along the longitudinal guides 5, 6 between the inlet 3 and the outlet of the drum 1 alternately to the angular motion thereof. The length of the drum 1 can, however, vary according to the drawer-like cages intended for simultaneous washing, as well as the required orientation of the drawer-like cage A in turn transferred to the outlet 4.
Numeral 7 indicates stationary or rotary tubes extending longitudinally outside the drum 1, which are connected to a feed circuit of a washing liquid under pressure, not shown. These tubes 7 are equipped with spray nozzles facing the inside of the drum 1 for spraying the washing liquid, as exemplified, for simplicity of illustration, only in
Below the drum 1, a storage tank 8 is arranged for collecting the washing liquid and impurities from the drawer-like cages A during operation of the washing device. This tank 8 is conveniently provided with a grid filter and decantation sectors (not shown) to facilitate separation of the solid residues from the washing liquid, which can be continuously recirculated, in this way, to the tubes 7.
The washing liquid may simply consist of water or of a mixture of water and sodium hydroxide, conveniently heated to about 90° C.
Referring now to
The drawer-like cages A, aligned one after the other according to a horizontal row with their open upper side normally facing upwards, are fed to the inlet 3 of the drum 1 in the direction indicated by the arrow F, intermittently in synchronism with the rotation at angular steps thereof. Advantageously, the feeding is carried out by simple pushing, via a motorized pusher not visible in the drawings, but within the scope of those skilled in the art, acting on the end of the row of the drawer-like cages A opposite to the drum 1.
The operating cycle involves advancing the row of drawer-like cages A in order to insert the side walls C of the first drawer-like cage A, i.e. the one placed in front of the inlet end 3 of the drum 1, along the longitudinal guides of the pair positioned angularly to receive them, in this case the two guides 5.
The row of drawer-like cages A is then pushed forward while the drum 1 remains stationary, until the first drawer-like cage A is introduced completely within the drum 1, as shown in
At the end of this step, advancing of the row of drawer-like cages A is stopped and the first drawer-like cage A thus introduced into the drum 1 starts to be sprayed with the washing liquid (
At the end of the rotation, the push-advancing of the row of drawer-like cages A is again driven, until the complete insertion of the second drawer-like cage A on the guides 6, as shown in
The drum 1 is then rotated again by 90° so as to be able to receive the third drawer-like cage A along the guides 5, as shown in
During operation, each drawer-like cage A advances along the drum 1 from the inlet 3 to the outlet 4, undergoing at least one full rotation of 360° while it is sprayed continuously by the washing liquid supplied by the tube 7.
In the case of the illustrated example, and as seen in
In summary, the sequence of the cycle is thus as follows:
Obviously, if the drawer-like cages A leaving the drum 1 are required to be positioned in a different way from the entry position, it is sufficient to increase or decrease the number of rotations imparted to the drum 1, or the number of pairs of longitudinal guides, or even, as already said, change the length of the drum 1.
The positioning of the incoming drawer-like cages A at the inlet end 3 of the drum 1 can be different from that illustrated, for example upside down, i.e. with the open side facing down, or it may be vertical.
The variant of the washing device illustrated in
The drum 10 in fact has a length essentially equal to the length of a single drawer-like cage A and is configured to receive a group of drawer-like cages in which, instead of moving along the X axis as in the case of the first embodiment described above, they remain linearly stationary, i.e. they do not move between the inlet 3 and the outlet 4 of the drum 10 during the angular displacements thereof. Furthermore, the drum 10 has, in this case, a generally quadrangular shape and is provided with four pairs of longitudinal guides 5, 6 angularly offset from each other by 90°. It should be noted that the number of these longitudinal guides could also be greater or less than four.
In this case, the tubes 7 for spraying the washing liquid are conveniently arranged both outside and inside the drum 10.
Referring now to
The drawer-like cages A, aligned one after the other according to a horizontal row with their open upper side normally facing upwards, are also in this case, fed in the direction of arrow F to the inlet 3 of the drum 10, intermittently in synchronism with the rotation at angular steps thereof, simply by pushing, by means of a motorized pusher acting on the end of the row of the drawer-like cages A opposite to the drum 10.
The operating cycle involves advancing the row of drawer-like cages A in order to insert the side walls C of the first drawer-like cage A, i.e. the one placed in front of the inlet end 3 of the drum 10, along the longitudinal guides of the pair positioned angularly to receive them, in this case the two guides 5 arranged horizontally below. It should be noted that, alternatively, the drawer-like cages A could also be inserted into the inlet 3 of the drum 10 at the guides 5 or 6 positioned horizontally above.
The row of drawer-like cages A is then pushed forward while the drum 10 remains stationary, until the first drawer-like cage is fully introduced within the drum 10, as shown in
At the end of this step, advancing of the row of drawer-like cages A is stopped and the first drawer-like cage A thus introduced into the drum 10 starts to be sprayed with the washing liquid (
At the end of the rotation, the push-advancing of the row of drawer-like cages A is again driven, until the complete insertion of the second drawer-like cage A on the guides 6, as shown in
The drum 10 is again rotated by 90° so as to be able to receive the third drawer-like cage A along the guides 5, as shown in
During operation, each drawer-like cage A rotates by 360° while remaining linearly stationary from the inlet 3 to the outlet 4 of the drum 10, and at the end of the outlet 4 is pushed out due to the insertion of a new drawer-like cage A within the inlet 3. Unlike the first embodiment described above, in this variant, the intermittent linear advancing motion of the row of drawer-like cages A only concerns two at a time: that which is incoming and that which is outgoing relative to the drum 10.
During the 360° rotation, each drawer-like cage A is continuously washed from the outside and from the inside with the washing liquid, in the manner shown schematically in
In this case as well, the arrangement is such that at the end of the washing, each drawer-like cage A conveniently leaves from the outlet end 4 of the drum 10 in the same position in which it entered at the inlet end 3, or rather in a horizontal position with the open upper side facing upwards.
The third embodiment illustrated in
In this way, in the case of the illustrated example, the two drawer-like cages A, in turn arranged in the lower area of the drum 11 also receive, in addition to the wash water, the drainage water of the two cages arranged in the upper area of the drum 11.
In detail, the rotatable drum 11 is contained within a stationary protective casing 12, carried by a supporting frame 13 above the collection tank 8 of the washing liquid and the impurities from the drawer-like cages A. The casing 12 has, at the bottom, an inlet opening 14 on one side and an outlet opening on the opposite side not visible in the drawings.
The rotatable drum 11 comprises four angularly equidistant radial arms 15 at each end, and the radial arms 15, corresponding to the two ends, are interconnected axially by double supports 16, within which the opposite sides C of the drawer-like cages A temporarily engage, introduced, in turn, at the inlet 14 into the rotatable drum 11, preferably at the bottom thereof. The introducing modes, as well as the unloading modes at the outlet of the drum 11, can be analogous to those already described with reference to the previous embodiments, i.e. with the aid of a pusher, not shown, or with any motorized system within the scope of those skilled in the art. The supporting frame 13 is therefore shaped in a suitable manner, and to this effect it is equipped with special column guides of the drawer-like cages A upstream and downstream of the drum 11, in the manner illustrated schematically in
As is illustrated in greater detail in
During operation, the drawer-like cages A are introduced, in turn, into the lower part of the drum 11 in the position illustrated in
It is apparent from the above description that the washing device according to the invention ensures complete and effective cleaning of the drawer-like cages, with relatively simple structural and functional solutions, also thanks to the absence of movement or dragging assemblies of the drawer-like cages within the area sprayed with the washing liquid.
Of course, the details of construction and the embodiments may be varied widely with respect to those described and illustrated, without departing from the scope of the present invention as defined by the following claims.
Thus, for example, prior to the inlet 3 of the rotatable drum 1 or 10 or 11 of the washing device, a high-pressure pre-washing assembly (not shown) of the drawer-like cages A may be provided.
Number | Date | Country | Kind |
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TO2014A000069 | Jan 2014 | IT | national |