The present invention relates to a device having a first gearing part for meshing with a second gearing part, including a starter device having a pinion for meshing with a ring gear of an internal combustion engine.
A starter device having a pinion for meshing with a ring gear of an internal combustion engine is discussed in unexamined patent application DE 197 02 932 A1. The starter device discussed therein is suitable, in particular, for being operated in so-called start/stop mode. This means that the number of starts which this starter device is technically capable of is increased to five to ten times a customary value for a starter device. This is made possible by operating the so-called latching relay of this starter device timed in a special manner. This special timing of this latching relay makes it possible to accelerate the pinion at a slower rate prior to meshing with the ring gear and thereby reduce the impact forces of the pinion or the forces between the pinion and the ring gear, compared to a customary starter device. This greatly reduces the wear associated with use and increases the service life.
If a starter device of this type is operated in the so-called start/stop mode of the vehicle, situations arise in which meshing of the pinion and cranking of the internal combustion engine must take place relatively rapidly. This is the case, in particular, when, for example, a vehicle comes to a standstill at a traffic light set to “Stop,” yet, for example, the internal combustion engine is clearly and unequivocally to be set into operation even while the internal combustion engine is still coasting, for example because the light has switched to “Go.” In such a case, it is necessary to wait for the internal combustion engine to come to a standstill so that the pinion of the starter device may be meshed with the ring gear. In an operating mode of this type, it is therefore not possible to rule out a loss of safety and comfort with regard to immediate resumption of travel.
The device according to the present invention, having the features of the main claim, has the advantage that the at least one means may be used to ascertain a motion state of the first gearing part (pinion) and a motion state of the second gearing part (ring gear) and thereby ascertain an overall state which enables the first gearing part to mesh with the second gearing part while both gearing parts are rotating. This resulting capability makes it possible to remesh a first gearing part even before an internal combustion engine, and thus the second gearing part, has come to a stop. As a result, a vehicle in start/stop mode may begin moving again earlier than in the case of previous approaches. The vehicle may be operated more comfortably, and any safety-critical phases in which the vehicle is unable to be maneuvered are avoidable.
To ascertain the suitable motion state of both the first and the second gearing parts, it is provided that the means include, for example, a control unit in which various variables are evaluated. A control unit of this type makes it possible to ascertain the suitable motion state particularly quickly and ultimately to also decide particularly quickly when the first gearing part is to engage with the second gearing part.
If a rotational speed sensor for ascertaining a rotational speed of the second gearing part is provided, it is possible to ascertain a particularly accurate resolution and therefore make a particularly accurate determination of the rotational speed of the second gearing part. A particularly gentle engagement of both gearing parts may therefore take place. A further improvement is achieved if separate rotational speed sensors are available for the first and the second gearing parts.
It is particularly advantageous if, on the one hand, the device having the first gearing part includes a drive motor which enables a rotary motion to be imparted to the first gearing part and, on the other hand, the device includes an actuator, in particular an electric solenoid which enables the first gearing to be moved, in particular to be moved axially, and to do this independently of a rotary motion or an activation of the drive motor. This avoid forced situations which result in unsuitable motion states.
To produce a particularly compact device, it is provided that a bearing flange, which is frequently referred to as a so-called drive bearing, is used both as a fastener for the toe-in actuator and for the control unit.
It is also provided that a characteristics map, in which at least one characteristic of the device is assigned to at least one other characteristic, is stored in the control unit. A characteristic may be, for example, an electric voltage level from which a rotational speed and thus also an angular velocity are derived, the latter being the other characteristic. This has the advantage that information indicating the angular velocity of the first gearing part may be quickly obtained without arithmetic operations.
Alternatively, the characteristics may also be mapped by a physical model. For example, the model may be mapped by the equation n23=C*U45. In this model, rotational speed n23 of the second gearing part is ascertained from the measurement of generator voltage U45 of the drive. In this case, C is a constant to be determined.
Exemplary embodiments of a device according to the present invention as well as a method for operating a device of this type are illustrated in the drawings.
The control unit may also be designed as a removable device. However, the design of the mounted control unit illustrated here is more advantageous, since this enables the manufacturer of device 20 to manufacture, deliver and mount a compact unit without having to enable other non-secure connection processes to take place in the vehicle plant. In addition, this unit may be tested complete in the plant of the manufacturer of device 20 without having to subsequently disassemble it again. A rotational speed sensor 56 is also shown to the right of second gearing part 26. Rotational speed sensor 56 has the function of ascertaining the rotational speed of second gearing part 26 or of acting as an aid thereto. Actuator 41 is used to move first gearing part 23 from its idle position in the axial direction during the operating state and to thereby mesh the first gearing part with second gearing part 26. As in the case of common starter systems, drive motor 50 is used to cause first gearing part 23 to rotate and to apply a torque to second gearing part 26. A second rotational speed sensor 51 for ascertaining rotational speed n23 is optional, while a required data line between sensor 51 and control unit 53 is not illustrated. Control unit 53 switches a switch 54 via a control line 52, enabling current to be supplied to device 20 to via battery 55.
The functions of the device and its fundamental mode of operation are illustrated below:
It is assumed, for example, that internal combustion engine 29 is initially in the activated state, that is, engine shaft 32, designed for example as a crankshaft, is rotating. This applies, for example, to a vehicle being driven on a road. If the vehicle then stops at a traffic light, for example, internal combustion engine 29 in a vehicle having the so-called start/stop system provided is shut down in the presence of certain conditions, for example an open drivetrain (interruption in the transmission of torque from internal combustion engine 29 to a gearbox by opening a clutch), or in the case of a minimum vehicle velocity v<7 km/h or a battery charge state<70%. Of course, two or all three conditions may also be met at the same time. To prevent loss of comfort and safety during this so-called start/stop mode, it is provided that the internal combustion engine may be restarted very quickly. For this purpose, it is provided that first gearing part 23 is meshed very early with second gearing part 26. In this case, this means that first gearing part 23 is meshed with second gearing part 26 as early as the so-called coasting phase of internal combustion engine 29; also see
a through 3d, in principle, show related curves in connection with the meshing of a first gearing part 23 with a second gearing part 26. If the start/stop system provided on board the vehicle decides that the internal combustion engine should be shut down, signal S, which is used for transmitting the signal for meshing first gearing part 23 with second gearing part 26, is set to “1” (
This activation signal (
At the start of point in time t0, a time Δt1 begins running in control unit 53. Upon expiry of this time Δt1 at point in time t2, internal combustion engine 29 is actually shut down; that is, its rotational speed n26 or peripheral velocity v26 at second gearing part 26 begins to slow down (also see
As is generally known, a drive motor 50 which is no longer being driven, i.e., in this case one which is no longer being supplied with power, generates an output voltage U45 (in proportion to rotational speed n23) at one of its terminals, which in this case is designed “terminal 45” according to known standards (DIN 72552), this voltage being produced by the now generator operation of device 20. By comparison with comparison values stored in a characteristics map 59, an essentially determined rotational speed and therefore peripheral velocity v23 of first gearing part 23 may be derived from the voltage level of this voltage U45. By further continuously monitoring the system over the course of time and thereby detecting a suitable motion state of first gearing part 23 and second gearing part 26, the system—represented by control unit 53—finally infers a suitable motion state (i.e., peripheral velocities v26 and v23 differ only slightly from each other and enable meshing to take place) and controls actuator 41 at point in time t4 in such a way that this actuator is supplied with current (I41) and thus moves first gearing part 23 in the direction of second gearing part 26. The curves in
Current I41 is varied for the following reason: The goal is to achieve a noise-optimized meshing, i.e., the actuator should not absorb any excess energy, if possible. Since the magnetic circuit has a large air gap and therefore a high magnetic resistance at the beginning of the meshing process, the magnetomotive force and thus current I41 must also be high. The magnetic energy is, in part, converted into spring energy, but also to kinetic energy. This reduces the air gap in the solenoid. To then prevent the solenoid armature from accelerating too much, the current is reduced in the second phase between t6 and t7. If the pinion is now completely meshed, the magnetomotive force may be reduced, since the pinion prevents disengagement with gearing part 26 by the automatic interlocking of the steep-lead-angle thread between rotor 47 and pinion 23. Starting at point in time t7, the current may therefore, in principle, be reduced to zero amperes.
For the purpose of effective adaptation to the environmental conditions, the current-path characteristic curve is stored in the control unit as a function of the temperature and additional environmental variables.
The two gearing parts 23 and 26 ultimately come to a stop at point in time tx and therefore no longer continue rotating. In this exemplary embodiment, a further start operation of internal combustion engine 29 may therefore take place after point in time tx. This takes place, or would take place, after this point in time by supplying a driving current I50 to drive motor 50, so that first gearing part 23 transmits a positive driving torque to second gearing part 26. However, a further start operation of internal combustion engine 29 may also take place prior to this point, provided that the two gearing parts 23 and 26 engage with each other to an adequate depth.
Within the framework of this exemplary embodiment, therefore, a method for operating a device 20 having a first gearing part 23 is described, first gearing part 23 being provided for meshing with a second gearing part 26. Device 20 is designed, in particular, as a starter device and has a pinion as a possible embodiment of first gearing part 23, which is provided for meshing with a ring gear (second gearing part 26) of an internal combustion engine 29. According to the method described herein, at least one arrangement (rotational speed sensor 56, terminal 45, control unit 53, characteristic 59) is provided whereby a motion state (rotational speed or peripheral velocity) of first gearing part 23 and a motion state (rotational speed or peripheral velocity) of second gearing part 26 is ascertained.
It is provided that the at least one arrangement (rotational speed 56, terminal 45, control unit 53, characteristics map 59) is used to ascertain rotational speed n26 of second gearing part 26 as the characteristic of the motion state of second gearing part 26 and rotational speed n23 of first gearing part 23 as the characteristic of the motion state of first gearing part 23.
Within the framework of the method described herein, it is provided that the at least one arrangement (56, 45, 53, 59) is used to ascertain, from rotational speed n26 of second gearing part 26 and rotational speed n23 of first gearing part 23, a suitable motion state which enables first gearing part 23 to mesh with second gearing part 26. The expression “suitable motion state” means that first gearing part 23 is able to mesh with second gearing part 26 without appreciable resistance during the meshing of the two rotating gearing parts. The meshing operation or the suitable motion state makes it possible for the two gearing parts 23 and 26 to engage in a non-destructive manner while they are rotating.
As described above, it is provided that, for the purpose of engaging first gearing part 23 with second gearing part 26, a peripheral velocity v23 other than zero of first gearing part 23 is brought into proximity with a peripheral velocity v26 other than zero of second gearing part 26 in one method step. In a further method step, first gearing part 23 is subsequently engaged with second gearing part 26 (t4 to t5).
It is provided that, for the purpose of achieving proximity between peripheral velocities v23 and v26 of first gearing part 23 and second gearing part 26, on the one hand internal combustion engine 29 is shut down (t2), thereby reducing peripheral velocity v26 of second gearing part 26 (starting at t2) and, on the other hand, the peripheral velocity of first gearing part 23 is increased (starting at point in time t0).
According to this first exemplary embodiment, regarding the sequence in which internal combustion engine 29 is shut down and drive motor 50 is activated, drive motor 50 may be activated first, and internal combustion engine 29 is shut down only thereafter.
As explained above, it is provided that first gearing part 23 is meshed with second gearing part 26 after peripheral velocities V23 and V26 of first gearing part 23 and second gearing part 26 have achieved a sufficient proximity. Peripheral velocities V23 and V26 are other than zero in this case.
According to a further method step, it is provided that, following a suitable starting signal (for example, depressing the gas pedal of the motor vehicle) a positive driving torque Mn is transmitted by first gearing part 23 to second gearing part 26 and thus to engine shaft 32 after first gearing part 23 meshes with second gearing part 26.
As explained according to this first exemplary embodiment, it is provided that, prior to transmitting positive driving torque M23, first gearing part 23 and second gearing part 26 together, and in the meshed state of both gearing parts, achieve a state in which the peripheral velocities of both gearing parts are zero (tx). However, a driving torque M23 may also be transmitted at an earlier point (after t5), the gearing parts in this case not achieving a peripheral velocity of zero.
In monitoring the system of device 20 and internal combustion engine 29, it is provided that rotational speeds n23 and n26 of the gearing parts are ascertained, in particular, after point in time t2, for the purpose of ascertaining a suitable motion state of second gearing part 26 and first gearing part 23.
Since the rotational speeds of the two gearing parts 23 and 26 do not yet enable a statement to be made per se about a suitable motion state—both gearing parts 23 and 26 usually have substantial differences in their diameters in the range of a factor of 10—a peripheral velocity v23 or v26 must be ascertained from the rotational speeds of the two gearing parts for the purpose of ultimately ascertaining an adequate equality between the two peripheral velocities.
Alternatively, it is not absolutely necessary to ascertain peripheral velocities v23 and v26. It is equally possible to store suitable rotational speeds of the two gearing parts 23 and 26, for example in a characteristics map 62 of control unit 53. For example, for a factor of 10 with regard to the difference in the diameters of the two gearing parts, this means specifically that a rotational speed of 300 revolutions per minute is suitable for meshing a first gearing part 23 with a second gearing part 26 if the latter has a rotational speed of 30 revolutions per minute. Such rotational speeds of the two gearing parts, which would enable a meshing to take place, are referred to herein as equivalents.
With regard to the previously described way in which the starter rotational speed or the rotational speed of drive motor 50 is ascertained, the rotational speed is ascertainable not only from the generator voltage present at terminal 45, but it may also be ascertained beyond this as a function of the operating temperature of device 20 or its time of operation. In a further embodiment, such a dependency of rotational speed n23 may also be stored in a characteristics map in control unit 53 (or in a different control unit).
The starter rotational speed may also be ascertained using an additional sensor 51 at pinion 23. Magnetic sensors which detect the modulation of a magnetic field by the iron teeth of the ring gear may be suitable for this purpose.
If rotational speed n23 of drive motor 50 is to be ascertained in the energized state of drive motor 50, this may be carried out, for example, using a characteristic or a characteristics map, it being possible to take into account the temperature of device 20 and its supply voltage at terminal 45. The starter current or driving current I45 is measured in control unit 53 for this purpose.
With regard to the sequence in which internal combustion engine 29 is shut down and drive motor 50 is activated, a sequence other than the one described according to the first exemplary embodiment or the second exemplary embodiment may be selected: For example, internal combustion engine 29 may be first shut down and the starter motor or drive motor 50 subsequently activated. Likewise, it is also possible to simultaneously shut down internal combustion engine 29 and activate drive motor 50. With regard to the illustrations in
The rotational speed of engine shaft 32 may also be supplied to control unit 53, for example via a data system provided in the motor vehicle, for example via the so-called CAN-bus.
In the system described herein, it is provided that the internal combustion engine coasts when the throttle valve is closed to prevent the internal combustion engine from shaking during coasting, which is generally perceived as bothersome. This also prevents the engine from swinging back, which would result in a loud coasting noise during engagement of gearing part 23. Device 20 remains in the meshed state via its first gearing part until the internal combustion engine is set into rotation again.
Characteristics maps 59 and 62 may also be designed as a common characteristics map (table).
Number | Date | Country | Kind |
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102006011644.5 | Mar 2006 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP07/51281 | 2/9/2007 | WO | 00 | 5/13/2010 |