The invention relates to a device in a printing couple of a printing press according to the preamble to claim 1.
WO 2007/135155 A2 describes assemblies in a printing couple of a rotary printing press, each assembly comprising at least one forme cylinder, three ink forme rollers, two distribution rollers, and one ink flow dividing roller, wherein both of the distribution rollers are engaged directly against the ink flow dividing roller, wherein one of the ink forme rollers is engaged against one of the distribution rollers and against the forme cylinder, wherein the other two ink forme rollers are engaged against the distribution roller and against the forme cylinder, and wherein the forme cylinder is covered with a plurality of printing formes. The dampening unit of the printing couple comprises a smoothing roller which executes an oscillating stroke in the axial direction of the roller. The oscillating stroke can be generated by a stand-alone drive, or the oscillating stroke can be coupled to the drive for rotating the smoothing roller, in which case the oscillating stroke is derived from the rotational motion by means of a transmission.
WO 2005/007410 A2 describes a roller of an inking or dampening unit, which has both a separate motorized drive, embodied as a drive motor, and an oscillating drive. The roller is mounted on a spherical bushing, which is connected to the motor shaft of the drive motor via an angle or bevel gear transmission, an angle compensating coupling, and a shaft, and which transmits torque, wherein said mounting permits the transmission of rotational movement, while still allowing the roller to oscillate axially relative to the shaft. The balls of the spherical bushing run in longitudinal grooves in both the shaft and the bearing body. This allows torque to be transmitted, while allowing the bearing body to move axially relative to the shaft.
DE 101 61 889 A1 describes an inking unit of a printing press with an ink distribution roller, wherein the ink distribution roller is connected to a drive motor via a magnetic coupling comprising permanent magnets. The two coupling halves of the magnetic coupling are not able to move relative to one another in the direction of the rotational axis.
DE 39 17 074 A1 and DE 1 233 416 B disclose electromagnetic clutches in inking units. A compensation for an oscillating stroke within the clutch is not suggested.
The problem addressed by the invention is that of providing a device in a printing couple of a printing press, in which an oscillating stroke of a roller is compensated for, without wear and tear, and with low maintenance.
The problem is solved according to the invention by the features of claim 1.
The benefits to be achieved by the invention consist especially in that the oscillating stroke of the roller is compensated for in a contactless fashion due to the presence of a magnetic bearing or a magnetic coupling. The device is therefore free from wear and tear and requires low maintenance.
A further benefit is provided by the ease of assembly or production of the device, as comparatively complex and thus sensitive components can be dispensed with. In the simplest case, a magnetic bearing or magnetic coupling consists of two components, namely the outer rotor and the inner rotor, which enables a relatively simple production and assembly of the device.
An embodiment of the invention is depicted in the set of drawings and will be specified in greater detail in what follows.
The drawings show:
The printing unit 100 is preferably embodied as a printing unit 100 for offset printing, particularly as a blanket-to-blanket printing unit 100 or as an I-type printing unit 100 with two printing couples 101, for example, two offset printing couples 101 for double-sided printing in so-called blanket-to-blanket operation.
At least one of the printing units 100 is situated upstream, and at least one downstream, of rollers 102, at least in the lower area, and optionally in the upper area, by means of which rollers an incoming web B; B′ can be guided around the printing unit 100 at the top or the bottom, a web B; B′ that has been guided around an upstream printing unit 100 can be guided through the printing unit 100, or a web B; B′ that has been guided through the printing unit 100 can be guided around the downstream printing unit 100.
In the embodiment shown in
The device 107 is embodied as having two parts. It has a nip device 197 (“semiautomatic forme changing apparatus” 197) situated in the area of a nip point between forme and transfer cylinder 104; 103. The device 107 further comprises a loader 198 with apparatuses for infeeding and receiving printing formes 110, which is structurally separate from the nip device.
In particular, if the printing press is to be configured for imprinting operation, it is equipped with additional guide elements 108 located a short distance upstream and downstream of the nip point of the printing unit 100. When the printing unit 100 will be traversed without imprinting and without contact between web B; B′ and transfer cylinders 103, the web path indicated by a dashed line in
The number 109 identifies a washing device, one of which is assigned to each of the transfer cylinders 103. The washing device 109 is used to clean the elastic surface of the transfer cylinder 103.
Each of the cylinders 103; 104 has a circumference of between 540 and 700 mm, preferably between 540 and 630 mm, wherein forme cylinder 104 and transfer cylinder 103 preferably have the same circumference. Cylinders 103; 104 having different circumferences, for example, having a circumference of 546 mm, 578 mm, 590 mm, or 620 mm, may optionally be used. This is made possible, for example, by exchanging bearing elements or by adjusting the position of the bored holes in the side frame for the cylinders 103; 104 and by adjusting the drive.
Each of the transfer cylinders 103 has at least one packing, not shown in
For fastening the packing on the transfer cylinder 103, said cylinder has a groove extending axially on its outer surface, which extends over the entire usable width of the transfer cylinder 103. The width of the groove opening in the area of the outer surface is preferably 1 to 5 mm, particularly less than or equal to 3 mm, in the circumferential direction of the cylinder 103. The ends of said packing are inserted into the groove through an opening in the outer surface, and are held in place there in a frictional and/or positive connection by means of a latch mechanism, clamp, or chucking device. In the case of a metal printing blanket, the ends are bent/angled (e.g., approximately 45° at the leading end and approximately 135° at the trailing end). Clamping is preferably pneumatically actuable, for example, in the form of one or more pneumatically actuable levers, which when closed are prestressed by means of spring force against the trailing end which extends into the groove. A hose that can be pressurized with pressure medium can preferably be used as the actuating means.
The number 105 identifies the inking unit. In addition to an ink delivery system, such as a blade bar or an ink fountain 111 with an adjustment device 112 for regulating ink flow, for example, the inking unit has a plurality of rollers 113 to 125. When rollers 113 to 125 are engaged against one another, the ink travels from ink fountain 111 via ink fountain roller 113, film roller 114, and a first inking roller 115 to a first distribution cylinder 116. From there, depending upon the operating mode of the inking unit 15, the ink travels over at least one inking roller 117 to 120 to at least one additional distribution cylinder 121; 124. From said distribution cylinder 121; 124, the ink travels over forme rollers 122; 123; 125 to the surface of the forme cylinder 104.
In one advantageous embodiment, the ink travels alternately or simultaneously (in series or in parallel) via different possible paths from the first distribution cylinder 116 over two additional distribution cylinders 121; 124 to the forme rollers 122; 123; 125, as is shown in
As
By means of the roller 126 of the inking unit 105, ink can be removed from the inking unit 105 in the inking path, particularly upstream of the first distribution cylinder 116. This is accomplished by engaging a suitable removal device 133 against said roller 126 itself or, as is shown in
The dampening unit 106 has a roller 128 and an additional roller 129 which cooperates with said roller. Roller 129 can be embodied as distribution roller 129, particularly as oscillating chromium roller 129. Roller 129 receives the dampening agent from a dampening device, which can be embodied, for example, in the form of a roller 130. The roller 130 can be embodied as a dipping roller 130, which dips into a dampening agent reservoir 132, for example, a water fountain. A drop sheet 135 for catching condensation water that forms on the water fountain is preferably arranged beneath the water fountain. In one advantageous embodiment, the drop sheet 135 can be heated, for example, using heating coils.
The distribution roller 129 and the dipping roller 130 are each driven by a separate rotational drive (not shown), particularly a drive motor, for example. Said drive motor can rotationally drive the respective rollers 129; 130 separately, mechanically independently of one another, via an angle transmission or bevel gear transmission. The drive motor is preferably embodied as a speed-controlled (particularly continuously) electric motor, particularly as a three-phase alternating current motor. The speeds and/or the dampening can advantageously be adjusted at the control panel, for example, at the ink control panel, where they are also displayed. In one preferred embodiment, the machine is controlled on the basis of a correlation between machine speed and dampening or rotational speed, which can be used to preset the speed of the two rollers 129; 130, particularly of roller 130, that is to be regulated.
As is further shown in
To allow the position of the forme roller 128 to be changed, in one advantageous embodiment, chromium roller 129 and roller 130 are mounted so as to be movable in a direction perpendicular to their respective axes, for example mounted in levers.
Distribution cylinders 116; 121; 124 of the inking unit 105 and roller 129 of the dampening unit 106 are mounted in side frames or frame walls (not shown) so as to be axially movable, and therefore they are able to execute an oscillating motion. The oscillating movement of the distribution cylinders 116; 121; 124 and the roller 129 is forced, for example, by means of an oscillating transmission that is coupled to the respective rotational drive.
A bearing which permits oscillation is also provided for roller 128 and for forme roller 123. However, the axial oscillating movement of rollers 128; 123 is effected not via an oscillating transmission but solely via friction with the cooperating cylindrical surfaces. Optionally, a bearing of this type, which has a degree of freedom in the axial direction, can also be provided for the two forme rollers 122 and 125.
The arrangement in the inking and dampening units 105; 106 indicated by solid lines in
The printing couple cylinders 103; 104 and the rollers 113 to 130 of inking and dampening units 105; 106 are each mounted at their end surfaces in or on frame walls, not shown in detail here.
Roller 129 has, on its end surface which is opposite the rotational drive, an oscillating drive, not shown in
The printing unit 100 is also equipped with a device 199 for influencing the fan-out effect, i.e., a device 199 for influencing a change in the transverse extension/width of the web B; B′ from print position to print position, caused, for example, by the printing process (particularly the dampness), with said device being located in the intake area of the printing unit, or in the area of its infeed gap between the two transfer cylinders 103. The device 199 can have an adjustment element embodied as a nozzle, through which air can flow.
Driving is preferably implemented by means of a drive wheel, not shown in
Drive wheels of distribution cylinders 116; 121; 124 are driven via at least one intermediate wheel. The intermediate wheel meshes with the drive wheel of one of the forme cylinders 104. Thus, in the illustrated embodiment, the respective distribution cylinders 116; 121; 124 are rotationally driven by forme cylinder 104 via a positive drive connection. The drive connections can be embodied so as to enable axial movement of the distribution cylinders 116; 121; 124.
The ink fountain roller 113 has its own rotational drive, for example, its own mechanically independent drive motor, not shown here.
The remaining rollers 114; 115; 117 to 120; 122; 123 and 125 to 127 of the inking unit 105 are rotationally (and optionally axially) driven solely via friction. The inking unit 105 or distribution cylinders 116; 121; 124 are driven via the drive for the printing couple cylinders 103; 104.
As is shown in
The separate drive 302 is attached to the printing press, stationary, via a bolted connection. The separate drive 302 drives the drive shaft 303, for example, motor shaft 303, which is in turn non-rotatably connected to the outer rotor 300 of the magnetic coupling. The clamp ring 304 is used to mount the outer rotor 300 on the motor shaft 303. Said clamp ring is inserted into the wheel seat of the outer rotor 300 and then pushed onto the motor shaft 303. The clamp ring 304 is then aligned with the hub of the outer rotor 300, and finally, the tightening screws of the clamp ring 304 are tightened.
On its interior surface, the outer rotor 300 is equipped with permanent magnets 305, with north and south poles alternating in a circumferential direction.
The inner rotor 301, which is also equipped on its exterior surface with permanent magnets 306, with north and south poles alternating, runs inside the outer rotor 300. The inner rotor 301 is connected via clamp ring 307 to the end of the chromium roller 129 of the printing couple 101. The clamp ring 307 is mounted in the same manner as was described in reference to clamp ring 304 for connecting motor shaft 303 and outer rotor 300.
Roller 129 is placed in axially oscillating motion by an oscillating drive. The magnetic coupling is able to accept the oscillating stroke generated in this manner because the relative position of outer rotor 300 and inner rotor 301 is variable rather than fixed. When the roller 129 is in a first oscillating stroke position, outer rotor 300 and inner rotor 301 are arranged in a first position, and when the roller 129 is in a second oscillating stroke position, outer rotor 300 and inner rotor 301 are arranged in a second position, which is different from the first position. The oscillating stroke of the chromium roller 129 indicated by the double arrow in
Because it is free from any wear and tear, the magnetic coupling is also maintenance free.
The frictional stroke of the chromium roller 129 is introduced, for example, by means of the crank mechanism shown in
In principle, other oscillating drives which convert rotational movement of the roller to axially oscillating movement are also possible, such as oscillating transmissions, for example.
The oscillating drive of the chromium roller 129 is not shown in
The electric motor 302 can be arranged coaxially relative to the rotational axis of the roller 129.
The inner rotor 301 and the outer rotor 300 are capable of moving relative to one another in the direction of the rotational axis of the roller 129.
Either inner rotor 301 or outer rotor 300 is arranged immovably in the direction of the rotational axis of the roller 129.
The device in a printing couple 101 of a printing press with a magnetic bearing or a magnetic coupling is not limited to the chromium roller 129 of the dampening unit 106, but can alternatively or additionally be used with other rollers, for example, with rollers of the inking unit 105. Additionally, the device in a printing couple 101 of a printing press is not limited to the embodiments of a printing couple 101 shown in
A stand-alone drive for the roller 129 is preferably a drive that is mechanically independent at least from the other rollers, i.e., it has no positive drive connection (e.g., toothed gears) to the rotational drive between roller 129 and the other rollers.
Number | Date | Country | Kind |
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102008001848.1 | May 2008 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE2009/050004 | 1/26/2009 | WO | 00 | 11/8/2010 |