The present invention relates to solar panel support structures, and more particularly the means making it possible to secure a solar panel to a support structure having beams.
There are two types of solar panels:
The present invention is adapted for both types of solar panels mentioned above, as well as for solar panels combining the two types of sensors, i.e. photovoltaic sensors and thermal sensors.
A simple and inexpensive support structure is known, made up of beams making up girders and crossbeams, on which the solar panels are secured as follows: the longitudinal edges of the solar panels are secured on two successive parallel beams. The securing of the solar panels on the beams is usually done using screwing means. The use of screwing means is limited to specific and expensive screwing means, due to the great fragility of the solar panels.
Furthermore, securing solar panels by screwing is a lengthy operation. In particular, in the case of “solar farm” facilities, provided to supply a large quantity of electricity, which may be up to 50 MW, the installation times are scaled up, since such solar farms in practice comprise approximately 600,000 panels each secured to a support structure.
For optimal operation, and to avoid the mechanical stresses of a nature to deteriorate it, the solar panel must be contained in a single plane. However, it is very difficult to mount the support structure so that the beams are all contained in a single plane, such that the solar panels, once mounted, are also all contained in the single plane without undergoing mechanical stresses.
Operators lose considerable time adapting the support structure in order to ensure that flatness, in particular in the case of solar farms.
Known from DE-A-10 2006 036 150 is a structure for securing a solar panel to a beam supported by a mast, using several girders connected by crossbeams. The girders and crossbeams form an area receiving a rear surface of the solar panel, turned opposite the rays of the sun. However, it is difficult to obtain flatness in this area and flatness defects may deteriorate the solar panel. In particular, when the girders and the crossbeams are subject to mechanical stresses, in particular resulting from manipulation of the structure or temperature changes, they transmit those mechanical stresses to the solar panel, which is not satisfactory, since the solar panel then risks becoming damaged.
Also known, in the field of solar panel support structures, is document EP 2 071 102 A2, which describes a support structure of the vertical mast type, comprising:
The vertical mast includes an anchoring end provided to be anchored directly by screwing in the foundations provided in the ground, and riveting means for securing one or two photovoltaic panels at a stationary predefined orientation. These fastening means are mechanically secured to the vertical anchoring mast, the different metal parts being assembled by welding.
Due to its anchoring in foundations, such a structure requires prior preparation work to produce foundations on the final usage site. This prior work is expensive, in particular in the case of solar farms.
Furthermore, this type of support structure cannot be secured to a support structure having beams.
Such a support structure is a suitable solution for producing an average quantity of energy, but it is absolutely not suitable for supplying a large quantity of electricity, in a solar farm.
This support structure with vertical masts assembled by welding is absolutely not provided to make up a support that can be multiplied in large numbers and cost-effectively to support a large number of solar panels.
The problem proposed by the present invention is to design a device so that it can be used alone to secure a solar panel to a single beam of a support structure, which may be preassembled and that is quick to assemble on the support structure so as to reduce costs and that does not risk damaging the solar panel. In particular, one aim is to eliminate the difficulties encountered to date to ensure the flatness of the support structure having the beams.
To achieve these aims and others, the invention proposes a device which is shaped to secure by itself a solar panel to a single beam of a support structure, comprising an interface including first fastening means for securing the solar panel to the interface and second fastening means for securing the interface to the beam. The first fastening means are shaped to retain the solar panel by affixing the passive face thereof to a surface of the interface or using hooks which cover part of the edge of an active face of the solar panel. The interface includes an intermediate structure which mechanically secures the first fastening means and the second fastening means and which fulfills a mechanical dissociation function of the panel with regard to the beam.
The idea at the base of the invention is therefore to design a device for mechanically separating each solar panel relative to the support structure, i.e. to design a device that does not transmit the deformations from the single beam of the support structure to which the panel is secured to said solar panel. The invention also allows quick and easy securing of the solar panel to a single beam of the support structure, in particular with the aim of assembling solar farms quickly and easily.
A device according to the invention may be pre-mounted with the solar panel.
The solar panel-interface assembly is quick to assemble and mount on the support structure on the final usage site, without requiring prior adjustment of the flatness of the support structure, which is particularly advantageous in the case of solar farms.
In the case where the solar panel and the interface are pre-mounted on the support structure, the mechanical stresses that necessarily appear in the support structure during the movement and placement thereof are not transmitted to the solar panel.
This design makes it possible to secure the interface to a single beam. In this way, the number of beams to be provided in the support structure is reduced, and the beams to be provided can also be shorter. This results in cost savings in the manufacture and mounting of the support structure.
Flatness defects in the support structure are a well-known problem of solar panels, and may constitute a major drawback in the use thereof. The present invention offers an effective solution to this problem. In fact, the flatness of the solar panels and the absence of mechanical stresses are ensured by the interface itself, and not by the support structure, as is usually the case.
The invention also makes it possible to use, without drawbacks for the solar panels, less rigid, and therefore lighter and less expensive, support structures.
It is advantageously possible to provide that the first fastening means are adhesive means or elastic snapping means.
These first fastening means are quick to use, effective and inexpensive, and they facilitate pre-mounting.
Advantageously, it is possible to provide that the first fastening means are shaped to retain the solar panel in four peripheral areas.
In this way, the solar panel is suitably secured to the support structure in the face of bad weather.
Advantageously, it is possible to provide that the second fastening means are adhesive means, elastic snapping means, sliding engagement means, or any other means not requiring tools and allowing locking.
The second fastening means are quick to implement, effective and inexpensive. They reduce mounting time. The sliding engagement makes it possible to reduce costs.
It is advantageously possible to provide that the device includes a plastic body.
The body of the interface is then lighter than an interface made from metal and provides electrical insulation between the panel and the metal rail. This body may make up the intermediate structure in whole or in part.
Advantageously, it is possible to provide that the intermediate structure includes integrated orientation means to orient the solar panel along at least one orientation axis.
In this way, the solar panel can be oriented to track the maximum light direction. The daily quantity of solar light received by the solar panel is increased.
Advantageously, it is possible to provide that the orientation means make it possible to orient the solar panel along two orientation axes, i.e. an azimuth axis and a declination axis.
In this way, the solar panel can be oriented to more faithfully track the movements of the sun so as to maximize the daily quantity of solar light received by the solar panel year-round.
It is advantageously possible to provide that the interface includes an actuator driven by a control member and capable of actuating the orientation means along the orientation axis or axes.
The orientation of the solar panels can thus be programmed or enslaved.
Advantageously, it is possible to provide that the interface includes integrated electrical connection means, capable of transmitting the electricity generated by the solar panel to the support structure and/or capable of transmitting measurement signals and/or control signals.
In this way, it is possible to facilitate the connection to an electrical network provided directly in the support structure, to directly convey the electricity generated by the solar panel.
Advantageously, it is possible to provide that the interface includes passages for a coolant between the solar panel and the support structure.
In this way, the coolant can cool the solar panel to improve the output of the solar panel.
Advantageously, it is possible to provide that holes or notches are formed in the solar panel and cooperate with the hooks.
The invention also relates to an electricity production unit, in particular of the “solar farm” type, including solar panels each secured to a single beam of a support structure using a device as mentioned above.
Other aims, features and advantages of the present invention will emerge from the following description of specific embodiments, done in reference to the attached figures, in which:
In all of the embodiments described hereinafter, we essentially describe the interface making up the device securing by itself a solar panel to a single beam of a support structure having girders, as the interface is the heart of the present invention. In the description below, the beams are girders, but they could also be crossbeams.
The solar panel 1 includes an active face 1a that receives the light from the sun, and a passive face 1b opposite the active face 1a.
In the embodiments shown in
The first fastening means 3 include elastic snapping means 3a to 3d. In
The elastic snapping means 3a to 3d are a sort of hook with elastic radial displacement that covers part of the edge of the active surface 1a of the solar panel 1 to retain it and maintain it bearing by its passive face 1b against the interface 2. In this way, the securing of the solar panel 1 to the interface 2 is done by hooking using elastic hooks. Alternatively, the hooks may not be elastic. Complementarily, advantageously but not necessarily, holes or notches, not shown, are formed in the solar panel 1 and cooperate with the elastic snapping means 3a to 3d, so as to facilitate the securing of the solar panel 1 on the interface 2.
The intermediate structure 7 has a substantially trapezoidal transverse section in side view, with two parallel end surfaces, i.e. a small end surface 2b and a large end surface 2a.
The large end surface 2a is shaped to be flat so as to receive the passive face 1b of the solar panel 1. The dimensions thereof correspond to those of the passive face 1b of the solar panel 1. The flatness of the large surface 2a is essential to meet the flatness requirement and have no mechanical torsion stresses on the solar panels.
The small end surface 2b occupies a more reduced surface, corresponding to the dimensions of the second fastening means 6.
In this embodiment, the intermediate structure 7 includes, at the small end surface 2b, a through housing 70 to receive a single girder 4 (
In this embodiment, the mechanical securing is done by sliding engagement and locking means.
The mounting of the intermediate structure on the girder 4 is quick and easy: one need only slide the girder 4 into the housing 70. This is particularly advantageous in the case of installation of a solar farm, as mounting times are multiplied.
In this
These peripheral areas are defined with the manufacturers of the solar panels and can be adapted easily as a function of the type of solar panel to be mounted. They may be called upon to evolve, without going beyond the scope of the present invention.
The four elastic snapping means 3a to 3d are provided to effectively retain the solar panel 1 to face bad weather and prevent deterioration. They are shaped to respect the flatness of the solar panel 1. It is easier to manufacture an interface respecting the flatness of the solar panel independently of the flatness of the girders of the support structure than to modify non-flat girders of a support structure to make them flat.
In one embodiment not illustrated, the solar panel is affixed to the large end surface 2a of the intermediate structure 7. The elastic snapping means 3a to 3d are therefore not present in this embodiment.
The intermediate structure 7 constitutes a mechanical stress filtering structure, inasmuch as the intermediate structure 7 does not transmit, to the panel 1, the deformations of the girder 4 caused, for example, by temperature variations or handling and transport of the support structure. In other words, the intermediate structure 7 fulfills a mechanical dissociation function of the solar panel 1 with regard to the girder 4.
The solar panels of the first row are referenced using numerical reference 1a, then a, b, c, d and e to describe the columns. The corresponding interfaces are referenced by numerical reference 2a, then a, b, c, d and e to describe the columns.
The solar panels of the second row are referenced using numerical reference 1b, then a, b, c, d and e to describe the columns. The corresponding interfaces are referenced by numerical reference 2b, then a, b, c, d and e to describe the columns.
The solar panels of the third row are referenced using numerical reference 1c, then a, b, c, d and e to describe the columns. The corresponding interfaces are referenced by numerical reference 2c, then a, b, c, d and e to describe the columns.
The solar panels of the fourth row are referenced using numerical reference 1d, then a, b, c, d and e to describe the columns. The corresponding interfaces are referenced by numerical reference 2d, then a, b, c, d and e to describe the columns.
Each intermediate structure of each interface includes a housing 70 (
Owing to the securing of each solar panel using an individual connection to a single girder, there need only be as many girders as there are rows of solar panels, and each girder is shorter than the total length of all of the solar panels, as shown in
The solar panel 10aa is secured to an interface 20aa to obtain a solar panel-interface assembly that can be secured on a girder 40. The solar panel 10ab is secured to an interface 20ab to obtain a solar panel-interface assembly that can be secured on a girder 40.
In this second embodiment, each interface 20aa and 20ab includes:
The interface 20aa or 20ab differs from the first embodiment in that it includes an actuator 9 or 90 capable of actuating the orientation means 8 or 80. The orientation means 8 or 80 make it possible to orient the solar panel 10aa or 10ab along the orientation axis 100 and/or along the orientation axis 110.
The actuator 9 is controlled by a microcontroller control unit (not shown), programmed so that the solar panels 10aa and 10ab track the maximum light direction in order to maximize electricity production. The solar panel itself may be used as a light sensor, by using its output voltage as light measurement signal.
In this embodiment of
In this way, the orientation control of the panels is optimized, in particular by the fact that the inertia of the elements to be moved for that orientation is substantially reduced. Furthermore, in this way, the orientation axes of the solar panel 1 are close to the solar panel 1, which decreases the energy that the actuator must supply to move the solar panel 1. In this way, the overall output of the assembly is optimized.
Furthermore, since the solar panel-interface assembly is autonomous, it is not necessary to use wired connections to connect the assembly to a control center since, advantageously, the solar panel 1 can serve both as electricity generator, making it possible to power the actuator 9, and light sensor, to enslave the actuator 9 as described above.
Each panel is independent and autonomous, which facilitates breakdown and installation management. The number of panels becomes irrelevant.
These interface means with individual orientation means integrated into the solar panels constitute an independent invention in themselves, which may be used independently of the nature of the second fastening means to the support structure. In other words, such interfaces may be used for securing to different support structures, for example individual support structures for securing on a building.
As shown in
In each case, the interface 2 is adapted as a function of the shape of the support structure, to allow assembly without tools.
We will now describe one possible method for mounting, on the support structure, solar panel-interface assemblies that are assembled beforehand.
The solar panel-interface assemblies are transported in their assembled state to a final usage site. On the final usage site, the support structure is mounted, i.e. the girders and the crossbeams are assembled to form the support structure.
The girders making up the upper portion of the support structure are secured to the interfaces, either by adhesion or by elastic snapping, or by sliding, with locking.
It is also possible to provide for transporting the solar panel-interface assemblies already assembled to the support structure, since the deformations of the plane thereof are not transmitted to the panels.
As previously indicated, the device according to the invention can advantageously include, in the interface 2, electric and conduction connecting means for the electrical current and electrical measuring or control signals, between the solar sensor 1 and the support structure.
In this respect,
In the compartment 200, it is possible to provide a junction box containing connectors capable of connecting automatically to conductors provided on the passive face 1b of the solar panel 1, the connection being done by simply bringing the solar panel 1 and the interface 2 close together. Alternatively, the connectors may be welded to the conductors, in the case where the interface 2 is secured to the solar panel 1 not on the site, but during manufacture. The connectors of the compartment 200 are connected, by internal conductive lines provided in the interface 2, to interface output connectors that may then be connected to conductors provided in or on the support structure. In this way, when the solar panel 1 has been assembled to the interface 2, the only electrical connections that remain to be made are the electrical connections between the interface 2 and the support structure. In this way, the interface 2 may be equipped with connectors compatible with those of the support structure, which is not possible with the connection means generally provided on bare solar panels 1.
According to one possibility, the interface 2 may comprise cable passages such as the longitudinal passage 200c (
Alternatively, the interface 2 may comprise, in the small end surface area 2b thereof, electrical connectors connected by lines integrated into the connectors of the compartment 200 and capable of connecting automatically to conductors provided on the girder 4 of the support structure during the assembly movement of the interface 2 on the support structure.
This arrangement of an interface 2 provided with electrical connection means can be used independently of the particular fastening means for securing the interface 2 to the support structure. In other words, this is an independent invention from the other particular means of the interface 2, in particular means for securing to the support structure. In other words, it is possible to consider using such interfaces for securing to different support structures, for example individual support structures for securing on a building.
Irrespective of the embodiment, the intermediate structure 7 or 70 performs the mechanical separation or stress filtering function between the solar panel 1 or equivalent means and the girder 4 or equivalent means.
The present invention is not limited to the embodiments explicitly described, but on the contrary encompasses various alternatives and generalizations contained in the field of the claims below.
Number | Date | Country | Kind |
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0957178 | Oct 2009 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2010/052174 | 10/13/2010 | WO | 00 | 8/6/2012 |