This invention relates generally to apparatus and methods for converting solar energy to electrical energy, and more specifically to apparatus and methods for more efficient conversion of solar energy to electrical energy.
The transformation of light energy into electrical energy using photovoltaic (PV) devices has been known for a long time and these photovoltaic devices are increasingly being implemented in residential, commercial, and industrial applications. Although developments and improvements have been made to these photovoltaic devices over the last few years to improve their efficiency, the efficiency of the photovoltaic devices is still a focal point for continuing to improve the economic viability of photovoltaic devices.
Photovoltaic modules are commonly connected with a negative lead of the PV tied to ground so that the module is put into operation at high positive voltages with respect to earth ground. In this type of configuration, however, it has been discovered that “surface polarization” of the module can occur. Surface polarization typically results in an accumulation of static charge on the surface of the solar cells.
In some solar panels, the front surface of the cells are coated with a material that can become charged. This layer performs much like the gate of a field-effect transistor. A negative charge at the surface of the solar cell increases hole-electron recombination When this happens, surface polarization reduces the output current of the cell.
Surface polarization can occur when a module is put into operation at high positive voltages. If the module is operated at a positive voltage with respect to the earth ground, for example, minute leakage current may flow from the cells of the module to ground. As a result, over time, a negative charge is left on the front surface of a cell. And this negative charge attracts positive charge (holes) from a bottom layer of the cell to the front surface where the holes recombine with electrons, and the holes are lost instead of collecting at the positive junction of the module. As a consequence, the current that is produced by the cell is reduced.
Although modules may be operated at negative voltage with respect to ground to prevent surface polarization, this type of architecture prevents bipolar inverters, or inverters with floating arrays, from being utilized because a portion of the photovoltaic array (typically one-half of the array) is operated above ground potential when a bipolar inverter is utilized. And bipolar inverters are typically more efficient than monopolar inverters, in part, because bipolar inverters may be operated at higher voltages, which reduces current losses. As a consequence, it would be beneficial to be able to efficiently utilize bipolar inverters, or inverters with floating arrays, in connection with photovoltaic modules without encountering the deleterious effects of charge accumulation on the photovoltaic modules.
Exemplary embodiments of the present invention that are shown in the drawings are summarized below. These and other embodiments are more fully described in the Detailed Description section. It is to be understood, however, that there is no intention to limit the invention to the forms described in this Summary of the Invention or in the Detailed Description. One skilled in the art can recognize that there are numerous modifications, equivalents and alternative constructions that fall within the spirit and scope of the invention as expressed in the claims.
In one exemplary embodiment, the present invention may characterized as a method comprising: arranging a first portion of a photovoltaic array so that the first portion of the photovoltaic array operates above a ground potential; switchably coupling an output of the first portion of the photovoltaic array to a power supply so as to enable the power supply to apply a voltage to the output of the first portion of the photovoltaic array; arranging a second portion of the photovoltaic array so that the second portion of the photovoltaic array operates below a ground potential; and switchably coupling an output of the second portion of the photovoltaic array to the power supply so as to enable the power supply to apply a voltage to the output of the second portion of the photovoltaic array.
As previously stated, the above-described embodiments and implementations are for illustration purposes only. Numerous other embodiments, implementations, and details of the invention are easily recognized by those of skill in the art from the following descriptions and claims.
Various objects and advantages and a more complete understanding of the present invention are apparent and more readily appreciated by reference to the following Detailed Description and to the appended claims when taken in conjunction with the accompanying Drawings wherein:
Referring now to the drawings, where like or similar elements are designated with identical reference numerals throughout the several views, and referring in particular to
In general, the photovoltaic array 102 converts solar energy to DC electrical power, and applies the DC power to the inverter 108, which converts the DC power to AC power (e.g., three-phase power). The charge abatement portion 104 in this embodiment is configured to mitigate the adverse consequences of a charge (e.g., negative charge) that may accumulate on the surface of one or more modules of the photovoltaic array 102.
In many embodiments, the charge abatement portion 104 reduces an amount of surface charge that the photovoltaic array would ordinarily accumulate if the charge abatement portion 104 were not in place. In some embodiments for example, the charge abatement portion 104 prevents deleterious charges from building up the surface of one or more modules of the photovoltaic array 102 in the first place. And in other embodiments, the charge abatement portion 104 removes or reduces a charge that has accumulated on the surface of one or modules of the array 102.
It should be recognized that the block diagram depicted in
As discussed further herein, in some embodiments the photovoltaic array 102 is a bipolar array, and in many of these embodiments, at least a portion of the array 102 is disposed so as to operate at a positive voltage with respect to ground. But this is certainly not required, and in other embodiments the photovoltaic array 102 is a monopolar array, which in some variations operates at voltages substantially higher than ground.
In addition, one of ordinary skill in the art will appreciate that the photovoltaic array 102 may include a variety of different type photovoltaic cells that are disposed in a variety of different configurations. For example, the photovoltaic cells may be arranged in parallel, in series or a combination thereof. And the inverter may be realized by a variety of inverters. In some embodiments, for example, the inverter 108 is a bipolar inverter (e.g., an inverter sold under the trade name SOLARON by Advanced Energy, Inc. of Fort Collins, Colo.), but this is certainly not required and in other embodiments, the inverter 108 realized by one or more of a variety of monopolar inverters, which are well known to one of ordinary skill.
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Although not required, the photovoltaic array 202 in this embodiment is a bipolar array that includes a first portion 214 and a second portion 216 that are coupled at a node 218 that is near, or at, a ground potential. As a consequence, the first portion 214 of the array 202 operates above the ground potential and the second portion 216 of the array 202 operates below the ground potential. In many embodiments, each of the first and second portions 214, 216 of the photovoltaic array 202 includes several photovoltaic modules that may be arranged in series, parallel and/or series-parallel combinations.
In operation, before the photovoltaic array 202 begins applying power to the inverter 208 (e.g., before the sun rises), a negative voltage (e.g., −600 VDC) is applied by the power supply 206, via the switch 212, to a positive lead of the first portion 214 of the photovoltaic array 202. In this way, any negative charge that has accumulated on surfaces of the modules in the array 202 is swept away so that the array 202 is capable of operating at its nominal efficiency.
As a consequence, when the array 202 begins to convert solar energy to DC electrical energy (e.g., at sunrise), the array provides power more efficiently than it would with a negative charge accumulation. And in some embodiments, the remaining charge at the end of the day is still positive due to an accumulation of a positive charge attracted to a surface of the modules in the array 202 by the applied negative voltage at night.
In many embodiments, once the array 202 is no longer producing power (e.g., when the sun has set), the negative voltage is again applied to the positive lead of the array 202 to sweep the charge from the array 202. In this way, any reduced positive charge that has drained off the surface of one or more of the modules in array 102 is removed or substantially reduced, and the array 102 operates at an improved efficiency.
In alternative embodiments (e.g., when the array 202 includes P-type base panels), the negative power supply 206 may be replaced by a positive power supply that is switchably coupled to the negative rail of the second portion 216 the array 202. In these alternative embodiments, the positive power supply may be operated in substantially the same manner as the negative power supply 206 as described above to sweep a positive charge that may have accumulated on surfaces of the modules in the array 202.
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In this embodiment, while solar energy 612 is imparted to the wafer 606 through a glass layer 614 and the EVA 610, the positive potential of the ring 602 conducts through the EVA 610 or on the inner or outer surface of the glass cover 614 so as to place a positive charge upon the EVA 610, which repels positive charges that would ordinarily be attracted from the bottom layer 620 to the top layer 618 so the positive charges are guided back to the collecting junction in the bottom layer 620 instead of being lost by recombination with negative charges at or near the surface 616 of the top layer 618.
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As shown, control logic 1022 in this embodiment is adapted to monitor the potential across the arrays 1014, 1016, and based upon the potential across the arrays 1014, 1016, control switches SW1, SW2, SW3, SW4, SW5, and SW6 so as to couple the charge abatement 1004 portion to the array 1002 when the voltage that is generated by the array 1002 drops below a threshold level and to decouple the charge abatement portion 1004 from the array 1002 when the array 1002 generates voltage at a particular level.
As depicted, the control logic 1022 is switchably coupled to the positive rails of the array 1002 so as to enable the voltage across each of the arrays 1014, 1016 to be monitored. And responsive to the monitored voltage, the control logic 1022 is configured to send a drive signal 1024 to the power supply 1020 to control the voltage that the power supply 1020 applies to each of the negative rails of the arrays 1014, 1016. Although not required, the control logic 1022 in many embodiments is realized by firmware to operate as described further herein, and the power supply 1020 is realized by a 0 to 600 VDC power supply that is configured to vary the voltage that is applied to the arrays based upon the drive signal 1024.
It should be recognized that the block diagram depicted in
The state of the switches SW1, SW2, SW3, SW4, SW5, and SW6 depicted in
As the sun begins to rise, the voltage generated by each of the arrays 1014, 1016 begins to increase, and when the voltage of any one of the arrays 1014, 1016 reaches a threshold level (e.g., +/−250VDC), then control logic 1022 prompts the switches SW1, SW2 to change state so as to disengage the positive power supply 1020 from the negative rails of the arrays 1014, 1016, and control logic 1022 prompts switches SW3, SW4 to change state to decouple the control logic 1022 from the positive rails of the arrays 1014, 1016. Once the switches SW1, SW2, SW3, SW4 have changed state, the charge abatement portion 1004 is effectively decoupled from the array 1002. In addition, the PV tie 1018 is closed so as to couple the negative rail of the first array 1014 to the positive rail of the second array 1016, and switches SW5, SW6 are opened.
As the sun goes down, the voltage on the arrays 1014, 1016 decreases and when the power conversion component (e.g., inverter) that is coupled to the array 1002 does not receive sufficient power from the array 1002, it turns off. For example, once the rail-to-rail voltage of the array 1002 falls below a pre-set condition (e.g., 400 Volts), the switches SW1, SW2, SW3, SW4, SW5, and SW6 are triggered to change state from a daytime-state to the state depicted in
At this point, the power supply 1020 may begin to apply, via the drive lines, a bias to the arrays 1014, 1016. In the exemplary embodiment depicted in
More specifically, in the exemplary embodiment, the feed back lines FB1, FB2 are diode isolated so that the voltage of the array 1014, 1016 with the highest voltage is applied to the control logic 1022, and as a consequence, the voltage of the array 1014, 1016 with the highest voltage is used to control the power supply 1020 so that the output voltage of the power supply 1010 is the particular maximum voltage (e.g., 600VDC) minus the highest voltage across either of the arrays. In this way, the rail-to-ground voltage of the arrays 1014, 1016 may be limited to the particular maximum voltage.
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In addition, a second portion (e.g., the second array 1016) of the photovoltaic array (e.g., photovoltaic array 1002) is arranged so that the second portion of the photovoltaic array operates below a ground potential (Block 1108), and an output of the second portion of the photovoltaic array is switchably coupled to the power supply so as to enable the power supply to apply a voltage to the output of the second portion of the photovoltaic array (Block 1110).
In this way, before the photovoltaic array 1002 begins applying power (e.g., to the inverter 108) (e.g., before the sun rises), a voltage may be applied by the power supply to sweep undesirable charges that may have accumulated on surfaces of the modules in the array 1002 so that the array 1002 is capable of operating at its nominal efficiency when the array 1002 is placed online.
In conclusion, the present invention provides, among other things, a system and method for improving operation of a photovoltaic array. Those skilled in the art can readily recognize that numerous variations and substitutions may be made in the invention, its use and its configuration to achieve substantially the same results as achieved by the embodiments described herein. Accordingly, there is no intention to limit the invention to the disclosed exemplary forms. Many variations, modifications and alternative constructions fall within the scope and spirit of the disclosed invention as expressed in the claims. For example, it is contemplated that yet other embodiments incorporate more than one of the embodiments depicted in
By way of further example, one of ordinary skill in the art will appreciate that if the structure of the photovoltaic cell is reversed from the exemplary embodiments discussed in
The present application is a continuation-in-part of U.S. patent application Ser. No. 11/861,881, filed Sep. 26, 2007, entitled: PHOTOVOLTAIC CHARGE ABATEMENT DEVICE, SYSTEM, AND METHOD, which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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Parent | 11861881 | Sep 2007 | US |
Child | 12189189 | US |