The invention relates to a shutter device designed to close off a bay or other opening, the shutter having at least one side edge displaced in a guide track and which can be moved between an open position and a closed position.
Existing devices of this type have major disadvantages. In particular, it is necessary to apply a relatively high amount of force in order to displace the shutter between its closed position and its open position. Furthermore, the shutter is displaced at a relatively slow speed to ensure that it is not subjected to damage as it is moved into the open or closed position. As the shutter is being moved to its closed position by applying a thrust force on the side edges of the shutter, these edges may well pucker and jam in the guide tracks, thereby preventing the shutter from being moved.
The purpose of the invention is to overcome these drawbacks by proposing a device that will enable the shutter to be displaced between its open position and its closed position at a higher speed without being damaged, whilst ensuring that its side edges do not jam in the guide tracks.
To this end, the invention proposes lubricating means, which will enable the coefficient of friction at the side edges of the shutter in the guide tracks to be reduced.
In one advantageous embodiment of the invention, the lubricating means comprise a lubricating element facing the side edge of the shutter, which enables this shutter to be lubricated relative to the corresponding guide track.
In one specific embodiment of the invention, the lubricating element co-operates with a reservoir containing liquid lubricant.
The lubricating element advantageously comprises a wick, one of the ends of which extends into said reservoir.
In one practical embodiment of the device proposed by the invention, said wick has a cutout at one of its ends, in which the side edge of the shutter is accommodated.
The reservoir advantageously extends along at least a part of the guide track.
In another embodiment of the device proposed by the invention, the lubricating element comprises a rotating member bearing against the side edge of the shutter so that this member rotates as the shutter is opened or closed, it being possible for this member to co-operate with said reservoir in order to distribute the liquid lubricant on the side edge of the shutter as the member rotates.
In an alternative embodiment of the shutter device proposed by the invention, the shutter is wound about a drum as the shutter is opened, this drum being at least partially hollow and containing said reservoir.
Other details and features of the invention will become clear from the description below, which is not intended to be restrictive, of various specific embodiments of a shutter device as proposed by the invention, given with reference to the appended drawings.
Generally speaking, the present invention relates to a shutter device co-operating with driving means, such as a drum, the axis of which is connected to the shaft of an electric motor. The shutter, the side edges of which are lubricated as they are displaced in the guide tracks, is displaced in a downward and upward motion between a closed position and an open position respectively, and is designed to close off a bay in a wall or a passage, such as a corridor.
The word “shutter” as used in the context of the present invention should be construed as meaning any planar element which is at least partially pliable, flexible, semi-rigid, rigid or having one or more stiffeners, such as a canvas, a strip of plastics material, a metal cover, a trellis, a metal sheet or a metal shutter, etc. . . . Accordingly, the shutter may be provided in the form of a sectional door.
It should be pointed out, however, that particular preference is given to flexible shutters in the form of a canvas, for example. The appended drawings relate more specifically to such a canvas.
Provided above the bay 6 is a drum 8, on which the shutter 1 can be wound. Driving means 9, such as an electric motor for example, activate a shaft 10 extending along the axis of the drum 8 to enable the shutter 1 to be wound on the drum 8 to bring it into the open position or enabling it to be unwound into its closed position.
The guide tracks 4 and 5 consist of a top part 11 and a bottom part 12, as illustrated in
The bottom part 12 of the guide tracks 4 and 5 is elastically and/or pivotably mounted relative to the fixed support 14. The threaded rods 21 extend through the support 14 and a rigid sleeve 22 is threaded onto the rod 21 between section 19 and section 14. A helical spring 23 is also provided between the latter and a nut 24 screwed onto the end of the threaded rods 21. This mounting of the guide tracks 4 and 5 is described and illustrated in patent specification EP 0 587 586, for example.
The top part 11 of the guide tracks 4 and 5 has a frame 25 with a U-shaped section having a base 26 and two flanges 27 and 28. The flanges 27 and 28 are folded towards the exterior to form two rims 29 and 30 extending substantially parallel with the base 26. A flat piece 31 and 32 is secured to each of these rims 29 and 30 by means of bolts 33. Each of the flat pieces 31 and 32 is provided with a substantially continuous edge directed one towards the other so that a slit 34 is formed between these flat pieces 31 and 32.
The projecting side edge 2 or 3 of the shutter 1 is accommodated in the space formed between the flanges 27 and 28 of the frame 25, so that the shutter 1 extends through the slit 34. The width of this slit 34 is slightly larger than the thickness of the shutter 1 and smaller than the thickness of the projecting edge 2 and 3 so that this edge can not come out through the space between the flanges 27 and 28 whilst allowing the actual shutter to slide between the edges facing the flat pieces 31 and 32.
The top end of the bottom part 12 of the guide tracks 4 and 5 is fixed to the frame 25 between the flanges 27 and 28 so that the slit 34 between the flat pieces 31 and 32 is aligned with the slit 20 between the rims 15 and 16. To this end, a threaded rod 21 extends through a cutout 35 provided in the base 26 of the frame 25. A rigid sleeve 22 is threaded onto the rod 21 between the frame 25 and the support 14. In order to preserve clarity in the drawings, the latter is not illustrated in FIGS. 5 to 7.
The end of the flat pieces 31 and 32 facing the bottom part 12 of the guide tracks 4 and 5 is folded back in the shape of a loop, thereby forming a rounded surface 36 and 37. As the shutter 1 is opened, once the side edges 2 and 3 of the shutter 1 have been released from the bottom part 12 of the guide tracks, these rounded surfaces 36 and 37 exert a thrust force on the side edges 2 and 3 of the shutter 1 so as to re-locate the latter in the top part 11 of the guide tracks between the flanges 27 and 28 of the frame 25.
In the embodiment of the shutter device illustrated in FIGS. 5 to 7, the part of the rims 15 and 16 facing the rounded surfaces 36 and 37 is cut away to make it easier to re-locate the side edges 2 and 3 in the guide tracks 4 and 5.
The end of the bottom part 12 of the guide tracks facing the rounded surfaces 36 and 37 is bevelled to ensure that the shutter 1 move continuously as it is displaced into its closed position.
The shutter device proposed by the invention is provided with a lubricating element to improve the sliding action of the side edges 2 and 3 of the shutter 1 in the guide tracks 4 and 5. In particular, this lubricating element is a wick 38 which can be inhibited by a liquid lubricant, such as oil, and is in permanent contact with the side edges 2 and 3 of the shutter 1.
In the shutter device illustrated in FIGS. 5 to 7, this wick 38 is provided in the form of a strip of porous material capable of absorbing a liquid lubricant, for example a strip of fabric, and is provided in the region of the top part 11 of the guide tracks 4 and 5. The wick 38 extends into a reservoir 39 containing said liquid lubricant. At least the bottom end 40 of the wick 38 is immersed in this liquid lubricant. The other end 41 is in contact with the side edges 2 and 3 of the shutter 1 so that the liquid lubricant from the reservoir 39 is distributed on these side edges 2 and 3.
As illustrated in
The reservoir 39, which is tubular in shape, extends along the guide tracks 4 and 5. This reservoir is located between the flanges 27 and 28 of the frame 25 and in particular is housed between the base 26 of the frame 25 and the side edges 2 and 3 of the shutter 1.
The top part of the reservoir 39 is provided with a rectangular cutout 43 through which the top end 41 of the wick 38 extends. Consequently, the bottom end 40 of the wick 38 extends substantially in the direction of the guide tracks 4 and 5 whilst the top end 41, which is in contact with the side edges 2 and 3 of the shutter 1, extends substantially transversely to this direction.
The reservoir 39 has an orifice 44 at its top part, through which liquid lubricant can be introduced.
Not only does the wick 38 lubricate the side edges 2 and 3 of the shutter 1 as it is displaced into its closed position or into its open position, it also enables these side edges 2 and 3 to be constantly cleaned.
FIGS. 9 to 13 illustrate another embodiment of the wick 38. The top end 41 of the wick 38 has a cutout 42, the dimensions and shape of which match the contours of the side edges 2 and 3 of the shutter 1 and the region of the shutter 1 in the vicinity of these edges 2 and 3. In particular, this cutout 42 is shaped in a circle which joins up with a slit enclosing the region of the shutter 1 close to its side edges 2 and 3.
FIGS. 14 to 18 illustrate yet another embodiment of the wick 38, which differs from the embodiment described above due to the presence of a notch 47 located at the top end 41 of the wick 38. In particular, this notch 47 located between the cutout 42 designed to enclose the side edges 2 and 3 of the shutter 1 and the bottom end 40 housed in the reservoir 39. Accordingly, the flow rate of the liquid lubricant from the reservoir 39 to the side edges 2 and 3 of the shutter 1 can be controlled.
This rotating member 48 co-operates with a reservoir 49 containing a liquid lubricant. In particular, the rotating member 48 is housed in the reservoir 49, which is cylindrical in shape, and extends partially through a circular orifice 50 provided in this reservoir 49. The rotating member 48 is a bearing, which is held against the edge of the orifice 50 by means of a helical spring 51. The diameter of the orifice is 50 smaller than the diameter of the bearing so that the latter is unable to slip out of the reservoir 49.
When the shutter 1 is displaced between its open position and its closed position, this rotating member 48 is caused to rotate due to the friction between the rotating member and the corresponding edge of the shutter 1. During this rotation, the liquid lubricant in the reservoir is transferred to the side edges of the shutter 1 via the surface of the rotating member 48.
Accordingly, whenever the shutter is moved in the direction of the guide tracks 4 and 5, liquid lubricant is distributed on the side edges 2 and 3 of the shutter 1 and on the region of the shutter 1 close to the side edges 2 and 3.
This embodiment of the lubricating element is particularly practical because it enables the liquid lubricant to be metered quite precisely on the edges of the shutter 1. In effect, once a sufficient quantity of liquid lubricant has been applied to the edges of the shutter, the friction between the rotating member and the corresponding side edge of the shutter becomes negligible, so that the rotating member 48 is no longer driven by the displacement of the shutter 1 but slides on it and, as a result, no additional liquid is distributed on the edges of the shutter.
It is also possible for the rotating member to incorporate one or more cylinders capable of rotating about their axes, which partially extend into a reservoir containing a liquid lubricant and which are mounted so as to bear on the side edges of the shutter 1. Instead of co-operating directly with a reservoir, the rotating element may be in contact with a wick impregnated with a liquid lubricant, for example.
This reservoir 52 is linked to the lubricating element via a conduit 53 extending along the longitudinal axis of the drum 8. Said conduit opens onto a metering device 54 mounted in the interior of the reservoir 52. This metering device looks like a spoon in appearance and rotates with the shaft 10 thereby permitting a quantity of liquid lubricant to flow intermittently towards the lubricating element as the drum 8 rotates. In particular, as the shutter 1 is opened or closed, the metering device 54 picks up a specific quantity of the liquid lubricant contained in the reservoir 52 with each rotation of the drum 8. This quantity of liquid lubricant flows via the conduit 53 towards the lubricating element.
This lubricating element may be provided in the form of a wick for example, which is in contact with the side edge of the shutter 1, or an orifice in the guide tracks through which the liquid is introduced into the latter in order to lubricate the contact surface between the side edges 2 and 3 of the shutter 1 and the guide tracks 4 and 5.
If the lubricating element has an orifice opening into the guide tracks 4 and 5 at a precise point, the liquid lubricant is distributed in the guide tracks 4 and 5 as the shutter 1 is displaced towards its closed position or its open position.
Using said metering device 54 enables the liquid lubricant contained in the reservoir 52 to be mixed if this liquid is made up of several components, for example.
The bottom end 40 of a wick 38 is immersed in the liquid lubricant contained in the reservoir 39. The top end 41 of this wick 38 is housed in a cutout 56 provided in the guide tracks 4 and 5 at a certain distance from the reservoir 39. This cutout 56 is specifically provided in the form of a cutout in the guide tracks 4 and 5 through which the top end 41 of the wick extends so as to enclose the corresponding side edge 2 or 3 of the shutter 1.
The part of the wick 38 extending between the reservoir 39 and the cutout 56 is retained in a cylindrical sleeve 27 which extends along the corresponding part of the guide tracks 4 and 5.
As the shutter 1 is moved to its open or closed position, liquid lubricant is applied to the bottom end of the side edges 2 and 3 of the shutter 1 via said wick 38. As the shutter 1 is subsequently moved towards the open position, this liquid lubricant is then distributed in the part of the guide tracks 4 and 5 located above the top end 41 of the wick 38. When the shutter 1 is then displaced towards its closed position, the side edges 2 and 3 of the shutter 1 are lubricated relative to the guide tracks 4 and 5.
Accordingly, the quantity of liquid lubricant present on the side edges 2 and 3 of the shutter 1 and in the guide tracks 4 and 5 is automatically metered. In particular, any surplus liquid lubricant on the side edges 2 and 3 or in the guide tracks 4 and 5 flows back down the guide tracks 4 and 5 into the reservoir 39.
The reservoir 39 is housed in a frame 58 with a U-shaped section, the flanges 59 and 60 of which extend on either side of the guide tracks 4 and 5. The edges of the flanges 59 and 60 are linked to one another by a plate 61, thus forming said reservoir 39 in the frame 59 between the flanges 59 and 60 and this plate 61.
The top of the reservoir 39 has a closure in the form of a plate 62 with two cutouts 63 and 64. Said wick extends through the first cutout 63, whilst the second cutout 64 allows the reservoir 39 to be topped up with liquid lubricant on the one hand and allows liquid lubricant in to flow back from the guide tracks 4 and 5 into the reservoir 39 on the other. To prevent any propagation of liquid lubricant to the side of the reservoir 39, said plate 61 extends slightly beyond the level of the plate 62.
As illustrated in
FIGS. 25 to 29 illustrate a scraper system allowing liquid lubricant present on the side edges 2 and 3 of the shutter 1 to flow back to the reservoir 39 illustrated in FIGS. 23 and 24.
This scraper system comprises a scraper element 66 provided in the top part 11 of the guide tracks 4 and 5 and enclosing the side edges 2 and 3 of the shutter and the part of the shutter 1 adjacent to these side edges 2 and 3.
As the shutter 1 is displaced towards its open position, the liquid lubricant present on the side edges 2 and 3 is removed by the scraper element 66 and flows via the guide tracks 4 and 5 to the reservoir 39.
The scraper element 66 has an inclined part 67, which extends between the base 26 of the frame 25 and the side edges 2 and 3 of the shutter 1, and a vertical part 68 extending along said base 26. The top end of the inclined part 67 extends through a cutout, specifically provided for this purpose in the flat pieces 31 and 32 on either side of the slit 34.
In FIGS. 32 to 38 yet another embodiment of the lubricating element for the side edges 2 and 3 of the shutter 1 proposed by the invention is illustrated. The guide track 4 or 5 illustrated in these figures comprises a metallic section 70 in the form of U, in which is accommodated a sliding section 71, formed by two parallel cylinders 71′ and 71″ connected one to another as to present thus a section in the form of a 8.
In order to retain the sliding section 71 in the metallic section 70 the edges of the latter are folded one to another thereby enclosing the sliding section 71 in the area where the two cylinders of this section 71 are joining. Consequently, one of these cylinders 71″ extends outside the metallic section 70. The latter cylinder of the sliding section 71 is provided with a slit 72 extending along its longitudinal direction so that the side edge 2 or 3 of the shutter 1 can slide in this cylinder 71″ while the region of the shutter 1 adjacent to the side edge 2 or 3 extends through this slit 72.
Preferably, the sliding section 71 is made of a plastic material, such as for example polyethylene, whilst the side edges 2 and 3 of the shutter 1 are, for example, made of polyurethane.
The guide tracks 4 and 5 present a cutout 73 in which a lubricating element 74 is housed as illustrated in
On both side edges of the upper part of the guide tracks 4 and 5 a flat piece 75, respectively 76 is mounted, which is provided with two supporting stops 77 and 78. The stops 77 an 78 of the respective flat pieces are directed one towards the other whilst keeping a free space between these respective stops, whereby the width of the free space substantially corresponds to the width of the slit 72.
When the side edge 2 or 3 is released from the bottom part of the corresponding guide track 4 or 5, the shutter 1 is moved towards its open position such that the side edge 2 or 3 of the shutter 1 is re-located in the concerned guide track 4 or 5 as a consequence of the contact between the side edge 2 and 3 and the lower stops 77.
The lubricating element 74, which is illustrated more in detail in the FIGS. 36 to 38, is fixed between the two flat pieces 75 and 76 and is located in the above-mentioned cutout 73.
The edges of the surfaces 82 and 83 are folded towards the exterior and have a groove 84, respectively 85, in which the edge of the corresponding flat piece 75 or 78 is housed when the lubricating element 74 is mounted on the guide tracks 4 and 5 as shown in
The inner diameter of the cylindrical part 80 of the support 79 substantially corresponds to the inner diameter of the cylinder 71″ of the sliding section 71 in which the side edge 2 or 3 of the shutter moves and the width of the slit 81 substantially corresponds to the width of the slit 72 of the sliding section. In this way, the support 79 encloses the side edge 2 and 3 of the shutter 1 when the lubricating element is mounted on the guide tracks 4 and 5.
The inner surface of the support 79 is preferably covered with a covering of an open-pored elastic material or a fibrous material impregnated with a liquid lubricant.
Such a covering 88, as illustrated in
The presence of the arms 90 permits to the increase the quantity of liquid lubricant that is contained in the covering 88.
The lubricating element 74 is for example manually impregnated with lubricating oil by means of a flask 93, as illustrated in
It is clear that the lubricating element 74 does not necessarily have to be provided within a cutout in the guide tracks 4 or 5 and that this element 74 can be located at the upper end of the guide tracks 4 and 5 as well.
By means of the lubricating element 74 not only the side edges 2 and 3 of the shutter 1 are lubricated, this element 74 equally assures the cleaning of these side edges 2 and 3. In particular, when the shutter 1 is moved between its open position and its closed position, dust, such as for example grains of sand, which would be present on the sides edges 2 and 3, is collected on the lubricating element 74 and removed from the side edges 2 and 3. When this lubricating element 74 does not contain enough liquid lubricant anymore to lubricate the side edges 2 and 3 of the shutter 1 and/or when a certain quantity of dust is collected on the lubricating element 74, the latter is taken down from the guide tracks 4 and 5 and replaced by a new lubricating element 74.
The shutter device can also comprise a detection system allowing to detect whether the friction between the side edges 2 and 3 of the shutter 1 and the guide tracks is too high. When the friction is detected to pass a certain value, the shutter 1 is displaced towards its open position and the lubricating element 74 is replaced by a new lubricating element 74 which is impregnated with a liquid lubricant.
Such a detection system comprises, for example, a switch, which is provided in front of a cutout in the guide tracks 4 and 5. The dimensions of this cutout allow the side edges 2 and 3 of the shutter 1 to form a loop extending through this cutout thereby acting upon the aforementioned switch when the friction of the side edges 2 and 3 of the shutter 1 in the guide tracks 4 and 5 is exceeding a certain value when closing the shutter 1. The switch then cooperates with the command unit of the shutter device in order to move the shutter 1 into its open position and to give a signal that the lubricating element 74 has to be replaced.
Such a detection system is, for example, described in the patent application WO 02/066776.
It is clear that still other possibilities exist for detecting whether said friction between the side edges 2 and 3 of the shutter 1 and the guide tracks 4 and 5 exceeds a certain value. For example, it is possible to provide a detector in the region of the drum 8 onto which the shutter is wound, as equally described in the patent application WO 02/066776. When the shutter 1 is unrolled towards its closed position and said friction is too high such that the movement of the shutter is hindered, a loop is formed in the region close to the drum, whereby this loop is activating said detector so as to open the shutter 1 again. Then a signal is given that the side edges 2 and 3 of the shutter 1 have to be lubricated, for example, by replacing the lubricating element 74 or by a new impregnation of this element 74 with a liquid lubricant.
The invention is not limited to the various embodiments described above and other variants would be conceivable without departing from the scope of the present invention, particularly as regards the mounting of the reservoir relative to the guide tracks. For example, the reservoir containing the liquid lubricant could be mounted on the wall 7 and this reservoir linked to the lubricating element in the vicinity of the side edges of the shutter by means of an appropriate conduit.
If a reservoir with liquid lubricant is provided underneath the bottom end of the guide tracks, the side edges of the shutter may have a wick at their bottom end, which will be immersed in the liquid lubricant when the shutter is in the closed position. When the shutter is opened, this wick is displaced in the guide tracks, thereby applying the liquid lubricant in these guide tracks.
The description above relates to a liquid lubricant. However, under certain circumstances, it would also be possible to use a solid lubricating product in the form of one or more sticks, which are mounted so that one of their ends is brought to bear against the side edges of the shutter by means of a spring. A solid lubricant of this type might be paraffin, for example.
Furthermore, it goes without saying that the invention is not limited to a device whereby the shutter is wound on a drum. It would also be possible for the shutter to be folded into a box mounted above the opening as it is opened or for the shutter to be displaced in a horizontal plane above the opening.
The invention concerns in particular a shutter device of which at least one side edge is guided by a guide track in order to close off a bay or another opening. Thus, the shutter could, for example, be moved in a horizontal direction when it is hanged with a side edge in the guide track which is extending horizontally.
The shutter does not necessarily have to be moved vertically, but it can, for example, also be displaced horizontally to close off an opening extending in a horizontal plane.
Under certain circumstances, the side edges may have a bead made from an open-pored cellular elastomer to improve lubrication.
Number | Date | Country | Kind |
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2002/0198 | Mar 2002 | BE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/BE03/00010 | 1/28/2003 | WO | 5/17/2005 |