Patent Application
20240210284
The present invention falls within the technical field of oil and gas, more specifically related to the creation of geological models and reduction of the operational risk in companies that prospect mineral resources, even more specifically, in chemical-mineralogical characterization of clay minerals, and refers to a device with a jig for cutting slides of clay minerals oriented for analyses of the X-ray diffractometry technique.
The chemical-mineralogical characterization of clay minerals is fundamental for building geological models and reducing operational risk in companies that prospect for mineral resources. Specifically for the oil and gas industry, the study of clay minerals is a valuable tool for the analysis of petroleum systems (basin depositional model, diagenesis, porous system, etc.) and to help solving unforeseen events during the drilling phases (reactivity to drilling fluid, swelling, etc.) and production (damage to the formation, migration of fines, etc.).
Clay minerals are phyllosilicates that occur in sizes less than two micrometers, and are therefore imperceptible to optical microscopes and usually identified by the analytical technique of X-ray diffractometry (XRD). In turn, the XRD technique allows the characterization of crystalline structures and, based on them, the identification of minerals.
During preparation for XRD analysis, each sample is placed in a thin layer on the glass slide for microscopy. The slides are supplied with a thickness of 1.00 to 1.20 mm, for an approximate size of 76×26 mm and need to be adjusted in length to fit into the holder. The length of the slides must be standardized and allow them to fit into a specific holder to, finally, continue the analysis on the equipment.
The slides are then positioned on the plastic holder and subjected to the XRD analysis. Each prepared slide is subjected to a sequence of investigations under different conditions (natural, solvated with ethylene glycol and calcined) that characterize the clay minerals according to their crystalline structure, their expansive properties and their structural changes upon heating. The set of results therefore allows to identify the clay minerals present in the rock sample.
The slide containing the sample is arranged in a specific plastic holder, manufactured by the equipment manufacturer. Each slide is manually and individually cut before fitting into the holder. Size standardization, cutting linearity, physical preservation of the slides and preparation speed are challenges. Currently, the slide cuts are made using a diamond tip cutter, whose cutting line is determined by manual marking on the slide surface and that must comply with the dimensions of the holder.
Eventually, the slides become damaged or have different sizes, which leads to inadequate positioning in the holder or the need for new size adjustment. Therefore, the need to standardize the size of clay mineral slides and promote the integrity of the prepared sample is directly linked to the delivery time of XRD results and indirectly to the company business. The development of a device suitable for cutting slides allows for economies of scale in the preparation and delivery time of results.
In view of this, and in order to solve the technical problem described previously, the present invention proposes the development of a device with a jig for cutting slides of clay minerals oriented to analysis of the X-ray diffractometry technique, the main advantages including accelerating the step of preparing slides for clay minerals, standardizing the length of the slides that will be fixed to the holder of the diffractometer equipment and mitigating rework in the preparation of material containing clay minerals. Financially, the annual reduction can be at least R$93.3 thousand with dedicated time and increased productivity of the clay mineral characterization service using XRD.
Document FR1430993A is part of the general state of the art, and describes a process for preparing a rock sample from rock powder intended for diffractometric analysis caused mainly by X-rays and a device for carrying out the process. It is known that diffraction analysis due to rock crystals can be considerably erroneous due to the preferential orientation of acicular or phyllitetal crystals. However, the similarities with the present invention are based only on the fact that it is also a clay mineral sample preparation solution for XRD, but does not include a device structure exactly as found in the present invention.
In turn, document CN215492677U is also part of the general state of the art and protects a sampling device applying the XRD technique, which comprises a bottom plate, a base plate and a modeling mold; the base plate is arranged on the bottom plate, and a surface of the base plate, which is spaced away from the bottom plate, comprises an operating surface made of graphite material. However, the similarities with the present invention are based only on the fact that it is also a sample preparation device for XRD, but it does not mention the application in clay minerals nor does it include a device structure exactly as found in the present invention.
Document U.S. Pat. No. 4,278,883A, which is also part of the general prior art, describes a sample assembly set for use with an X-ray diffractometer. The set includes a holder with an opening extending therethrough, an insert for engaging the holder through its opening, a substrate filter layer, and the exposed sample layer mounted on the filter. The main objective of the document is an improved sample holder for use with an X-ray diffractometer. More specifically, it is a holder designed for a sample that is classified as an oriented aggregate powder diffraction sample. Therefore, the focus device of the present invention is applied for a purpose different from the device mentioned in the patent, which aims at preparing slides and the aforementioned document aims at packaging rock powder.
Document U.S. Pat. No. 9,683,950B2 is part of the general state of the art, wherein the present invention is included, but it only refers to a set for handling XRD samples. The sample handling set facilitates a sample holding cell used for XRD analysis. The set keeps the sample cell in an upright position during the sample loading and analysis phases. However, it should be noted that the device mentioned in the aforementioned document has geometry, objective, materials and application radically different from that proposed in the present invention.
Finally, document CN1800839A describes a qualitative and quantitative analysis for X-ray diffraction minerals, wherein the X-ray diffraction phase analysis sample holder comprises a single crystal piece of silicon in the following base structure, a base structure and a dust transport film attached to said single piece. However, it should be noted that the device mentioned in the aforementioned document is a holder for samples, which presents advantages in subsequent analysis by XRD, having little relationship with the device of the present invention that aims at preparing slides.
In view of the disclosure, it is noted that the present invention has the technical advantages of standardizing the cutting and preparation of slides containing clay minerals, reducing grooves and damage to the material. Furthermore, the present invention aims at obtaining slides that fit perfectly into the sample holder device used for XRD equipment from the manufacturer Bruker®. Due to this perfect fit, it is possible to obtain results with lower measurement errors and more reliable characterization of clay minerals. Regarding the reduction of grooves and damage to the material, it is worth noting that the slides are thin and have a high risk of breakage when cutting by other means, in addition to loss of the clay preparation material. In the case of a poorly executed cut by other means, the grooves make it impossible to use the slide due to the loss of homogeneity of the clay material on the slide, resulting in associated financial loss.
The present invention describes a device with a jig for cutting clay mineral slides oriented for analyses of the X-ray diffractometry technique. The device speeds up the preparation of the clay mineral slide and guarantees standardization of the final size of the material, for subsequent fitting in the holder of the manufacturer of the X-ray Diffraction (XRD) equipment. The device of the present invention can be manufactured from polyacetal and basically comprises at least one fixing screw, at least one orientation guide base and at least one removable holder. The device can be fully applied to any XRD analysis that is performed on glass slides. Examples of interested parties are the mining, cement and oil industries and other fields of exploration of mineral resources.
In order to complement the present description and obtain a better understanding of the features of the present invention, and in accordance with a preferred embodiment thereof, in annex, a set of figures is presented, where in an exemplified, although not limiting, manner, its preferred embodiment is represented.
The present invention refers to a device with a jig for cutting slides of clay minerals oriented for analyses of the X-ray diffractometry (XRD) technique. The device speeds up the preparation of the clay mineral slide and guarantees the standardization of the final size of the material, for later fitting into the X-ray Diffraction equipment manufacturer holder.
According to
The slides are positioned at the unevenness of the orientation guide base (8); next, the removable holder (6) is positioned above them, and the set is fixed with the aid of the fixing screws (10) and wing nuts (12). After checking the fixation of the slides and correct positioning of the cutting length, the slide fraction containing the clay mineral sample is removed, preferably with a diamond cutter, resulting in 25×26 mm (L×D) of useful material (dimensional features of standardized samples).
As shown in the top view of
Compatibility tests were carried out between slides containing clay minerals and the cutter with jig, observing the adequate standardization in the slide cuts and an eight-fold increase in productivity. The device allows the cutting of 8 (eight) slides at a time, equally sized with a width and depth of 25×26 mm, in addition to promoting total fixation of the set of slides, which guarantees a linearized cut and always in the correct position. No additional burrs, scratches or roughness were observed that would make the final slide unviable for tests using an X-ray diffractometer (XRD).
Considering the total time of two minutes to prepare each slide, and the time reduction of 87% compared to the traditional preparation of eight slides, the financial result can reach R$93.3 thousand annually (7 units×2/60 min×400 R$/units×1,000 units/year) in direct costs with reduced time dedicated to this step of the process.
If the slide is lost for samples with insufficient mass and unavailable in the laboratory, there is a risk of financial losses corresponding to the rework of preparing the slide and its prior treatment (extraction of oily fluids and salt), equivalent to losses of 100 days waiting for the final result.
In this case, considering the implications for the business, wherein the response from clay minerals is awaited to define an operational exploration or exploitation strategy, it is possible to critically estimate losses of US$500 thousand per day in rental of the exploration rig.
Those skilled in the art will value the knowledge presented herein and will be able to reproduce the invention in the presented embodiments and in other variants, encompassed by the scope of the attached claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1020220267243 | Dec 2022 | BR | national |
