The disclosure is directed to devices and methods for dilating a lumen of a body. More particularly, the disclosure is directed to devices and methods for dilating a lumen of a body and delivery of an inflatable scaffold to the lumen.
Strictures are a narrowing or tightening of a lumen of a body. Some common types of strictures include esophageal strictures affecting the esophagus and blood vessel stenosis which can affect various different blood vessels. Such strictures can cause a variety of problems, for instance, ranging from preventing a patient from getting adequate nutrition to dangerously decreasing the volume of blood flow through a vessel. In some cases, these strictures may be treated using one or more dilation techniques including dilation with bougies, balloon dilation, and implantation of a stent to maintain the opening in the lumen. However, conventional woven metal or fiber stents may be limited in their variety of physical properties.
The disclosure is directed to several alternative designs, materials and methods of manufacturing medical device structures and assemblies, and uses thereof. In one embodiment, a device for dilating a lumen of a body comprises an elongate member having a proximal end and a distal end, an inflatable scaffold member disposed on the distal end of the elongate member, the inflatable scaffold member defining a lumen, and an inflation member in fluid communication with the lumen of the inflatable scaffold member. In at least some additional embodiments, the inflatable scaffold member is frangibly connected to the inflation member.
Additionally, or alternatively, in the above embodiment, the elongate member is a catheter shaft.
Additionally, or alternatively, in the any of the above embodiments, the device further comprises a balloon member disposed on the proximal end of the catheter shaft, wherein the inflatable scaffold member is disposed around the balloon member.
Additionally, or alternatively, in the any of the above embodiments, the catheter shaft defines at least a guidewire lumen and a first inflation lumen, the first inflation lumen in fluid communication with an interior of the balloon member.
Additionally, or alternatively, in the any of the above embodiments, the catheter shaft defines a second inflation lumen, and wherein the inflation member is in fluid communication with the second inflation lumen.
Additionally, or alternatively, in the any of the above embodiments, the device further comprises a pressure monitor connected to the proximal end of the catheter shaft, the pressure monitor configured to monitor the pressure in the interior of the balloon member.
Additionally, or alternatively, in the any of the above embodiments, the elongate member has one or more recesses for receiving the inflatable stent member.
Additionally, or alternatively, in the any of the above embodiments, the balloon member is non-compliant.
Additionally, or alternatively, in the any of the above embodiments, the inflation member is connected to the balloon member.
Additionally, or alternatively, in the any of the above embodiments, the balloon member has a deflated configuration and an inflated configuration, wherein the frangible connection is configured to break when the balloon member transitions from the inflated configuration to the deflated configuration.
Additionally, or alternatively, in the any of the above embodiments, the inflatable scaffold member has an inflated configuration and a deflated configuration.
Additionally, or alternatively, in the any of the above embodiments, in the inflated configuration, the inflatable scaffold member is radially non-compliant.
Additionally, or alternatively, in the any of the above embodiments, the inflatable scaffold member extends from a proximal end to a distal end along a longitudinal axis, and wherein in the inflated configuration, the inflatable scaffold member is flexible in a longitudinal direction.
Additionally, or alternatively, in the any of the above embodiments, the inflatable scaffold member is connected to the inflation member through a gated port.
Additionally, or alternatively, in the any of the above embodiments, the inflatable scaffold member has a helical coil shape.
Additionally, or alternatively, in the any of the above embodiments, the inflatable scaffold member comprises a plurality of interconnecting conduit members forming a mesh network.
Additionally, or alternatively, in the any of the above embodiments, the inflatable scaffold member comprises a plurality of interconnected rings.
Additionally, or alternatively, in the any of the above embodiments, the inflation member connects to the inflatable scaffold member through a single frangible connection.
Additionally, or alternatively, in the any of the above embodiments, inflation member connects to the inflatable scaffold member through a plurality of frangible connections.
Additionally, or alternatively, in the any of the above embodiments, the inflatable scaffold member is releasably coupled to the elongate member.
Additionally, or alternatively, in the any of the above embodiments, the elongate member has one or more recesses for receiving the inflatable stent member.
Additionally, or alternatively, in the any of the above embodiments, the inflatable scaffold has a first diameter along a first section, and the inflatable scaffold member has a second diameter along a second section, wherein the first diameter is different from the second diameter.
Additionally, or alternatively, in the any of the above embodiments, the elongate member is a semi-rigid member.
Additionally, or alternatively, in the any of the above embodiments, the elongate member tapers toward to the distal end of the elongate member.
This disclosure also relates to an inflatable scaffold device comprising a shaped tubular member defining a lumen, and an inflation member defining an inflation lumen, the inflation lumen in fluid communication with the lumen of the shaped tubular member. In some embodiments, the inflation member is connected to the shaped tubular member by one or more frangible connections.
Additionally, or alternatively, in the above embodiment, the shaped tubular member has a helical coil shape.
Additionally, or alternatively, in the any of the above embodiments, the shaped tubular member comprises a plurality of interconnected rings.
Additionally, or alternatively, in the any of the above embodiments, the shaped tubular member comprises a plurality of interconnecting conduit member forming a mesh network.
Additionally, or alternatively, in the any of the above embodiments, the shaped tubular member has an inflated configuration and a deflated configuration.
Additionally, or alternatively, in the any of the above embodiments, in the inflated configuration, the shaped tubular member is radially non-compliant.
Additionally, or alternatively, in the any of the above embodiments, the shaped tubular member extends from a proximal end to a distal end along a longitudinal axis, and wherein in the inflated configuration, the shaped tubular member is flexible in a longitudinal direction.
Additionally, or alternatively, in the any of the above embodiments, in the inflated configuration, the shaped tubular member is radially non-compliant.
Additionally, or alternatively, in the any of the above embodiments, at least one of the frangible connections is a gated inflation port.
Additionally, or alternatively, in the any of the above embodiments, the inflation member connects to the shaped tubular member through a single frangible connection.
Additionally, or alternatively, in the any of the above embodiments, the inflation member connects to the shaped tubular member through a plurality of frangible connections.
Additionally, or alternatively, in the any of the above embodiments, the shaped tubular has a first diameter along a first section, and the shaped tubular member has a second diameter along a second section, wherein the first diameter is different from the second diameter.
The disclosure also relates to a method for dilating a lumen of a body comprising positioning an elongate member having a proximal end and a distal end within a stricture of a lumen, wherein the elongate member includes an inflatable scaffold member disposed on the distal end of the elongate member, the inflatable scaffold member defining a lumen and frangibly connected to an inflation member and dilating the stricture with the elongate member. In some embodiments, the method further comprises inflating the inflatable scaffold member by delivering inflation media into the lumen of the inflatable scaffold member through the inflation member, and removing the elongate member from within the stricture while leaving the inflatable scaffold member disposed within the stricture.
Additionally, or alternatively, in the any of the above embodiments, inflating the inflatable scaffold member comprises inflating the inflatable scaffold member with one or more solidifying agents.
Additionally, or alternatively, in the any of the above embodiments, the elongate member defines at least a first inflation lumen, the elongate member includes a balloon member disposed on the distal end of the elongate member, an interior of the balloon member is in fluid communication with the first inflation lumen, and dilating the stricture with the elongate member comprises inflating the balloon member.
Additionally, or alternatively, in the any of the above embodiments, removing the elongate member comprises deflating the balloon member.
Additionally, or alternatively, in the any of the above embodiments, the frangible connection is configured to break when the balloon member deflates.
Additionally, or alternatively, in the any of the above embodiments, when the inflatable scaffold member is inflated, the inflatable scaffold member is radially non-compliant.
Additionally, or alternatively, in the any of the above embodiments, the inflatable scaffold member extends from a proximal end to a distal end along a longitudinal axis, and wherein in the inflated configuration, the inflatable scaffold member is flexible in a longitudinal direction.
The above summary is not intended to describe each embodiment or every implementation of the present disclosure. Advantages and attainments, together with a more complete understanding of the disclosure, will become apparent and appreciated by referring to the following description and claims taken in conjunction with the accompanying drawings.
The aspects of the disclosure may be further understood in consideration of the following detailed description of various embodiments in connection with the accompanying drawings, in which:
While the aspects of the disclosure are amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit aspects of the disclosure to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the disclosure.
For the following defined terms, these definitions shall be applied, unless a different definition is given in the claims or elsewhere in this specification.
Definitions of certain terms are provided below and shall be applied, unless a different definition is given in the claims or elsewhere in this specification.
All numeric values are herein assumed to be modified by the term “about”, whether or not explicitly indicated. The term “about” generally refers to a range of numbers that one of skill in the art would consider equivalent to the recited value (i.e., having the same function or result). In many instances, the term “about” may be indicative as including numbers that are rounded to the nearest significant figure.
The recitation of numerical ranges by endpoints includes all numbers within that range (e.g., 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.80, 4, and 5).
Although some suitable dimensions, ranges and/or values pertaining to various components, features and/or specifications are disclosed, one of skill in the art, incited by the present disclosure, would understand desired dimensions, ranges and/or values may deviate from those expressly disclosed.
As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” include or otherwise refer to singular as well as plural referents, unless the content clearly dictates otherwise. As used in this specification and the appended claims, the term “or” is generally employed to include “and/or,” unless the content clearly dictates otherwise.
The following detailed description should be read with reference to the drawings in which similar elements in different drawings are numbered the same. The detailed description and the drawings, which are not necessarily to scale, depict illustrative embodiments and are not intended to limit the scope of the disclosure. The illustrative embodiments depicted are intended only as exemplary. Selected features of any illustrative embodiment may be incorporated into an additional embodiment unless clearly stated to the contrary.
Although as described herein as being used to treat stricture 14 of esophagus 12, in other cases dilation device 200 may be used in many different applications. For instance, dilation device 200 may be used to dilate an artery or other blood vessel to maintain blood flow through the vessel. These are just a few example applications. Accordingly, dilation device 200, in different embodiments may have any of a number of different sizes and/or lengths which are appropriate for different applications. In some embodiments, elongate member 201 may be a catheter shaft. An exemplary catheter that may be utilized in accordance with the various embodiments as described herein is shown and described in U.S. Pat. No. 8,182,465, which is incorporated herein by reference in its entirety for all purposes.
As mentioned, elongate member 201 may define one or more lumens. Some example lumens that may extend through elongate member 201 include at least one guidewire lumen and one or more inflation lumens. Any lumens that do extend through elongate member 201 may terminate at or near distal region 202 of elongate member 201. For instance, one or more inflation lumens may open into an interior of balloon member 203. When included, a guidewire lumen may extend all the way through balloon member 203 and terminate at distal end 206.
Elongate member 201 may be made from any suitable biocompatible polymer—that is a polymer that is safe for use within a human body. Some suitable polymeric materials include, but are not necessarily limited to, polyamide, polyether block amide, polyethylene, polyethylene terephthalate, polypropylene, polyvinylchloride, polyurethane, polytetrafluoroethylene, polysulfone, and copolymers, blends, mixtures or combinations thereof.
Balloon member 203 may be an annular balloon disposed around distal region 202 of elongate member 201. In some embodiments, balloon member 203 may be comprised of one or more materials such as silicone, thermoplastic polyurethane (TPU), SIBS (poly styrene-isobutylene-styrene block copolymer), polyurethane, SEBS styrene ethylene butylene styrene block copolymer, other styrenic block copolymers, or other suitable materials. In at least some embodiments, balloon member 203 may be compliant, such that balloon member 203 stretches as more inflation media is delivered into balloon member 203. However, in other embodiments, balloon member 203 may be non-compliant and may have a static, defined volume.
In general, balloon member 203 may have an inflated configuration and an un-inflated configuration. To inflate balloon member 203, a user, such as a physician, may deliver inflation media to the one or more inflation lumens of elongate member 201, e.g. through one or more ports of manifold 205. Example inflation media include water, saline solution, and other biologically safe liquids. To deflate balloon member 203, the user may withdraw the inflation media from balloon member 203, for example by using a pump or vacuum or other suction device.
Inflation member 153 may also define a lumen that is in fluid communication with the lumen of inflatable scaffold member 151.
As with dilation device 200, although as described herein as being used to treat stricture 14 of esophagus 12, in other cases inflatable scaffold device 150 may be used in many different applications. For instance, inflatable scaffold device 150 may be used to maintain an opening in an artery or other blood vessel to maintain blood flow through the vessel. These are just a few example applications. Accordingly, inflatable scaffold device 150, including inflatable scaffold member 151 and inflation member 153, in different embodiments may have any of a number of different sizes and/or lengths which are appropriate for different applications.
Generally, inflatable scaffold member 151 may have an inflated configuration and an un-inflated configuration. Accordingly, as the lumen of inflation member 153 is in fluid communication with the lumen of inflatable scaffold member 151, a user, such as a physician, may deliver inflation media to the lumen of inflation member 153 to inflate inflatable scaffold member 151. In different embodiments, different inflation media may be used to impart different physical properties to inflatable scaffold member 151, such as different stiffness, hardness, or strength of inflated inflatable scaffold member 151.
Some example inflation media include water, saline, one or more various contrast materials, different hardening epoxies, or one or more various foam-forming polymer materials. In embodiments where the inflation media comprises foam-forming polymer materials, the inflation media may comprise two or more separate reactants. Once the two or more separate reactants have mixed, the reactants may cure or harden into a solid polymer material or expanded foam, for example. In some embodiments, this foam-forming reaction may be aided by an application of heat, either from an external source or by the body of the patient, or electricity. In some cases, the two or more reactants may be mixed before being delivered inflation member 153. In other cases, however, the two or more separate reactants may be delivered through separate inflation lumens, for instance, inflation member 153 may define multiple inflation lumens, and all of the multiple inflation lumens open into the lumen of inflatable scaffold member 151. In some of these examples, the separate inflation media may only mix when entering inflatable scaffold member 151. In other such examples, separate inflation lumens may merge prior to opening into inflatable scaffold member 151. In some of these cases, inflation member 153 may include one or more mixing features where the multiple inflation lumens merge to aid in the mixing of the separate inflation media.
In embodiments where the inflation media comprises polymer material reactants which, when mixed, form a foam structure, the separate polymer material reactants may begin as liquids. Once the liquid reactants are mixed together, the liquid reactants may begin to expand in a foaming fashion and eventually harden or cure. As one example, the interior inflatable scaffold member 151 may be coated with a super absorbant polymer (SAP) such as lightly cross-linked poly sodium acrylate, a polyether block amide like PEBAX® MV1074 or Tecophilic® Lubrizol HP-60d, or other similar polymers. Then, water or saline may be delivered into the interior of inflatable scaffold member 151 through inflation member 153 to mix with the expanding or foam-forming polymer.
In other embodiments, the inflation media may comprise an aqueous solution (e.g. 1% solids) of polyacrylic acid which may be delivered into inflatable scaffold member 151 through a first inflation lumen of inflation member 153 and an aqueous solution of base (e.g. NaOH or sodium bicarbonate) which may be delivered through a second inflation lumen of inflation member 153. Mixing of the two solutions may result in neutralization of the polyacrylic acid and form gelled polysodium acrylate.
In still other embodiments, a foam may be formed using a reaction according to equation (1).
isocyanate+polyol+water=polyurethane+CO2=polyurethane foam (1)
Example isocyanates that may be used include hexamethyline diisocyanate (HDI), toluene diisocyanate (TDI), xylene diisocyanate, methylene diphenyl diisocyanate (MDI), lysine diisocyanate, and isophorone diisocyanate. Example polyols that may be used include polyether, polybutadiene polyols, polysiloxane polyols, polypropylene glycols (PPG), and polyethylene glycols (PEG). In still other examples, the inflation media may comprise polymethyl methacrylate (PMMA) or one or more rapid self curing silicones (e.g. Equinox® One to One Silicone).
Where inflation of inflatable scaffold member 151 includes more than one reactant, least one of the reactants may be predisposed within the lumen of inflatable scaffold member 151. For instance, in the above example, the lumen of inflatable scaffold member 151 may contain the isocyanate. Accordingly, when inflatable scaffold member 151 is to be inflated, a user may deliver a mixture of polyol and water into the lumen of inflatable scaffold member 151. The delivered media may then react with the isocyanate already disposed within the lumen of inflatable scaffold member 151 according to equation (1) to create a polyeurethane foam.
In general, by utilizing different reactants or reactants in varying proportions, foams or gelated materials having specific, differing properties may be formed. For instance, various foams used to inflate inflatable scaffold member 151 may have pore sizes ranging from 5-500 micrometers and may have anywhere between 10-10,000 cells. Further, the stiffness of the foam or gelated material may be controllable based on the types and quantities of the reactants used.
In at least some embodiments, when in the inflated configuration, inflatable scaffold member 151 may be generally radially non-compliant, with the radial direction extending outward perpendicularly from longitudinal axis 155. In some additional or alternative embodiments, inflatable scaffold member 151 may be generally flexible in the longitudinal direction extending generally parallel to longitudinal axis 155.
In other examples, instead of securing inflatable scaffold member 151 to balloon member 203 with an adhesive, inflatable scaffold member 151 may include one or more longitudinal connecting members (not shown) connecting rings 159 together. The longitudinal connecting members may be conduits defining lumens that are a part of the lumen defined by inflatable scaffold member 151. In other embodiments, however, the longitudinal connecting members may be separate members added to inflatable scaffold member 151 to connect rings 159.
Additionally, as can be seen in
As a first step, a user, such as a physician, may position balloon member 203 and inflatable scaffold member 151 within stricture 14, as is depicted in
Once in position, the user may deliver inflation media through elongate member 201 and into balloon member 203, thereby inflating balloon member 203, as depicted in
After the user has inflated balloon member 203 to the appropriate size or pressure, the user may inflate inflatable scaffold member 151, as depicted in
Once the inflation media has gelled or otherwise hardened, a user may deflate balloon member 203, as shown in
Once balloon member 203 has been deflated and decoupled from inflatable scaffold member 151, the user may remove dilation device 200 from within stricture 14 and patient 10, while leaving behind inflatable scaffold member 151. Additionally, as seen in
Although shown disposed proximate an end of inflatable scaffold member 241, in other embodiments, inflation member 245 may connect to inflatable scaffold member 241 at any point on inflatable scaffold member 241.
Additionally, although only described with respect to
Although only shown with respect to inflatable scaffold member 151, the other inflatable scaffold members described herein may have a similar frangible connection to an inflation member. Accordingly, in at least some of those other inflatable scaffold member embodiments, the frangible connection may be broken upon deflation of a balloon member.
For example, elongate member 401 may define a number of lumens, including lumens 402, 404, and 406, as depicted in
In at least some embodiments where balloon member includes one or more recesses 502, the inflatable scaffold device may not include an inflatable scaffold member. Instead, one or more reactants may be disposed within the one or more recesses. Once balloon member 503 is in place, one or more additional reactants may be introduced into the body lumen. The one or more additional reactants may react with the one or more reactants disposed within recesses 502 to form an expanding foam or a curable epoxy, or react to form another hardened material. After introduction of the one or more additional reactants, balloon member 503 may be inflated and expand against the wall of the body lumen or stricture. When balloon member 503 is inflated, the reaction may continue to form a hardened material within recesses 502. Once the reaction has finished, balloon member 503 may be deflated, leaving the hardened material in place in the shape of recesses 502 and maintaining an opening through the dilated body lumen or stricture. In other embodiments, the one or more additional reactants may be introduced into the body lumen after balloon member 503 has been inflated.
Those skilled in the art will recognize that aspects of the present disclosure may be manifested in a variety of forms other than the specific embodiments described and contemplated herein. Additionally, although various features may have only been described in conjunction with a particular Figure or embodiment, each feature described with respect to each embodiment may be combined with each other feature described herein in other contemplated embodiments. For instance, some features may have been only described with respect to dilation device 200. However, at least some contemplated embodiments of dilation devices 300 and/or 400 include the features exclusively detailed with respect to dilation device 200. Accordingly, departure in form and detail may be made without departing from the scope and spirit of the present disclosure as described in the appended claims.
This application claims priority under 35 U.S.C. §119 to U.S. Provisional Application Ser. No. 62/142,196, filed Apr. 2, 2015, the entirety of which is incorporated herein by reference.
Number | Date | Country | |
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62142196 | Apr 2015 | US |