This invention relates generally to electrolysis, and more particularly to devices and methods for increasing solar hydrogen conversion efficiency in photovoltaic electrolysis.
Photovoltaic (PV) electrolysis allows the generation of hydrogen gas (H2) and oxygen gas (O2) from water using solar energy. Conventional PV electrolysis arrays generate electricity with PV elements that is then used by conventional high-current density electrolyzers to drive the electrolysis of water.
These conventional systems may include a number of drawbacks. For example, conventional systems do not utilize all of the energy received by the PV elements. Conventional systems may have high balance of system (BOS) cost associated with all of the auxiliary equipment that is needed to coordinate both PV and electrolyzer operation. Conventional systems may have significant decreases in efficiency due to operation requirements of the aforementioned auxiliary components. Accordingly, improved devices and methods for PV electrolysis are desired.
Aspects of the present invention are directed to devices and methods for photovoltaic electrolysis.
In accordance with one aspect of the present invention, a device for photovoltaic electrolysis is disclosed. The device comprises a photovoltaic cell element and an electrolysis compartment. The photovoltaic cell element is configured to convert a portion of solar energy received into electrical energy. The photovoltaic cell element is further configured to pass another portion of the solar energy. The electrolysis compartment includes an aqueous electrolyte positioned to receive the other portion of the solar energy passing through the photovoltaic cell element. The electrolysis compartment further includes electrodes electrically connected to receive the electrical energy produced by the photovoltaic cell element.
In accordance with another aspect of the present invention, a method for photovoltaic electrolysis is disclosed. The method comprises receiving solar energy with a photovoltaic cell element, converting a portion of the received solar energy into electrical energy with the photovoltaic cell element, passing another portion of the received solar energy through the photovoltaic cell element, receiving with an aqueous electrolyte the other portion of the solar energy passing through the photovoltaic cell element, transmitting the electrical energy generated by the photovoltaic cell element to a pair of electrodes, and electrolyzing the aqueous electrolyte with the pair of electrodes.
The invention is best understood from the following detailed description when read in connection with the accompanying drawings, with like elements having the same reference numerals. When a plurality of similar elements are present, a single reference numeral may be assigned to the plurality of similar elements with a small letter designation referring to specific elements. When referring to the elements collectively or to a non-specific one or more of the elements, the small letter designation may be dropped. This emphasizes that according to common practice, the various features of the drawings are not drawn to scale unless otherwise indicated. On the contrary, the dimensions of the various features may be expanded or reduced for clarity. Included in the drawings are the following figures:
Aspects of the present invention relate to the production of hydrogen from the electrolysis of water with a high solar-to-hydrogen (STH) conversion efficiency using a single device. As used herein, the terms “solar” and “solar energy” are not limited to energy coming from the Sun. To the contrary, as used herein, the terms “solar” and “solar energy” refer to any energy suitable for use by the present invention to (a) produce the photovoltaic (PV) effect and/or (b) heat the aqueous electrolyte, as will be explained in further detail below. Additionally, the devices and methods described herein are not limited to use with water as the aqueous electrolyte. As used herein, the term “aqueous electrolyte” is intended to encompass all suitable electrolytes known to one of ordinary skill in the art from the description herein. Still further, as used herein, references to the directions “front” and “back” refer respectively to the sides of the device closest to and farthest from the incident solar energy.
The devices and methods described herein exhibit a novel method of collection and use of the infrared (IR) portion and other low wavelength portions of solar energy in an integrated thin film PV device configuration. In other words, the disclosed devices and methods embody a new way to achieve “spectral resolution” of the solar spectrum into high and low energy photons, which can be used for producing electricity and heat, respectively.
Generally, an exemplary device of the present invention uses solar energy to drive the electrolysis of water to produce hydrogen gas. This device contains one or more photovoltaic (PV) cells that create electricity usable to electrochemically split water at the anode and cathode in an electrolyte-containing compartment (an “electrolysis compartment”) of the device. By definition, hydrogen is evolved at the cathode of the device via a hydrogen evolution reaction (HER), while oxygen is evolved at the anode of the device via a oxygen evolution reaction (OER). The exemplary device uses transparent, thin film PV components that allow for the infrared (IR) portion and other low wavelength portions of solar energy to pass through to the interior of the electrolysis compartment, where they heat up the aqueous electrolysis solution (the “aqueous electrolyte”). At elevated temperatures, the electrolysis of aqueous solutions requires lower electrical energy inputs, because the reaction is thermodynamically more favorable and because of improved kinetics at the electrocatalyst surfaces. This decrease in over-potential losses may enable overall solar-to-hydrogen (STH) conversion efficiencies that substantially exceed those of conventional PV electrolysis cells. This exemplary electrolysis device may also be manufactured at lower cost than conventional PV electrolysis devices that include separate PV and electrolyzer components.
The disclosed devices may be modular in nature, such that they may be linked together depending on the amount of gas (e.g., H2) needed for a given application. The modularity of the exemplary devices described herein makes them well-suited for manufacturing and easily scalable for use in both large and small applications.
Referring now to the drawings,
PV cell element 120 converts solar energy to electrical energy. Preferably, PV cell element 120 is semi-transparent to the solar energy, i.e., PV cell element 120 is configured to absorb a portion of received solar energy (e.g. the visible light portion), and convert it into electrical energy, and is configured to pass another portion of solar energy (e.g. the infrared portion and/or another low wavelength portion) therethrough.
PV cell element 120 includes a PV cell substrate 122, as shown in
PV cell element 120 further includes one or more photovoltaic (PV) cells 124 mounted on PV cell substrate 122, as shown in
In an exemplary embodiment, PV cell 124 comprises a thin film photovoltaic (PV) layer. This thin film PV layer comprises a p-n junction semiconducting cell that converts parts of the visible and ultraviolet (UV) portions of the solar spectrum into electricity through the photovoltaic effect. The thin film PV layer is semi-transparent, allowing the visible and infrared portions of the solar spectra having energy less than the semiconductor band gap to pass through to electrolysis compartment 140.
The thin film PV layer can be formed, for example, from cadmium telluride or silicon. Other suitable materials for use as PV cell 124 will be known to one of ordinary skill in the art from the description herein. PV cell 124 may be positioned in either a substrate or superstrate configuration (with respect to the direction of incoming light and PV cell substrate 122). The selection of PV material for use as PV cell 124 may be selected based on the configuration used. As discussed above, it is desirable that PV cell 124 be transparent over a wide range of the solar spectrum. This is especially important when PV cell 124 is in a superstrate configuration, since any light absorbed or reflected by the substrate will likely be rejected as lost energy to the surroundings.
Depending on the voltage generated by each PV cell 124, one, two, or three PV cells might be used in each device 100 (as shown in
Electrolysis compartment 140 is configured to perform electrolysis on an aqueous electrolyte 142. Aqueous electrolyte 142 may desirably be configured to flow within electrolysis compartment 140, as shown by block arrows in
The flow of aqueous electrolyte 142 may be generated, for example, by gravity. Aqueous electrolyte 142 is desirably fed to electrodes 144 and 146 from the bottom of electrolysis compartment 140, in order for the buoyant product gasses to escape through membrane 150 at the top of electrolysis compartment 140. It is preferable that the aqueous electrolyte be gravity fed in order to eliminate the need for a separate pumping unit to force aqueous electrolyte 142 through electrolysis compartment 140. However, conventional pumping components may be incorporated into device 100, as would be understood by one of ordinary skill in the art from the description herein. Such components may desirably provide higher pressures, which may aid in the collection and compression of the product gasses at the outlet side of membrane 150.
Electrodes 144 and 146 may be formed on both the front and back sides of electrolysis compartment 140, as shown in
As shown in
Additionally, as discussed above, electrolysis compartment 140 includes a membrane 150 positioned adjacent electrodes 144 and 146. Membrane 150 is configured to enable the removal of gas produced during electrolysis from electrolysis compartment 140, while sealing in aqueous electrolyte 142. Membrane 150 may comprise, for example, a standard gas-liquid separation membrane, which will be known to one of ordinary skill in the art from the description herein.
In accordance with aspects of the present invention, electrolysis compartment 140 is integrated to form a single unit with PV cell element 120, as described below.
Electrolysis compartment 140 and PV cell element 120 may be integrated such that the aqueous electrolyte 142 in electrolysis compartment 140 is positioned to receive the portion of solar energy passing through PV cell element 120. In an exemplary embodiment, PV cell element 120 is substantially transparent or transmissive to the infrared (IR) portion and other low wavelength portions of incident solar energy (referred to hereinafter collectively as the “IR portion”). Accordingly, PV cell element 120 passes IR radiation through to aqueous electrolyte 142. The IR radiation heats the aqueous electrolyte 142, thereby lowering the electrical current that is required to perform electrolysis of the aqueous electrolyte 142. In a preferred embodiment, the aqueous electrolyte 142 is heated by the IR radiation before flowing between electrodes 144 and 146 (e.g., before electrolysis takes place). After heating, all or a portion of the heated aqueous electrolyte 142 may flow between electrodes 144 and 146. If only a portion of the heated aqueous electrolyte 142 is desired to be electrolyzed, another portion may be diverted through a side panel of electrolysis compartment 140, as shown in
Electrolysis compartment 140 and PV cell element 120 may also be integrated such that there is an electrical connection between the two. In an exemplary embodiment, electrodes 144 and 146 are electrically connected to PV cell element 120 via electrical connections 128 in order to receive the electrical energy produced by PV cell element 120. Electrical connections 128 are shown diagrammatically in
Electrolysis compartment 140 includes at least one transparent substrate 152. Transparent substrate 152 is configured to pass (i.e. be transparent to) substantially the same portion of solar energy passed by PV cell substrate 122. The front surface of the transparent substrate 152 may be textured as a means to balance the amount of heat and electricity generated by device 100. For example, if it is desirable to produce more electricity, the surface may be made more reflective/textured so that light is reflected back to the PV cell element 120. If it is desirable to produce more heat, the surface may be made less reflective/textured so that all light transmitted through the PV cell element 120 is also passed through transparent substrate 152 to electrolysis compartment 140.
Depending on how PV cell element 120 is integrated with electrolysis compartment 140, transparent substrate 152 may be the same or a different substrate from PV cell substrate 122. As shown in
The operation of device 100 will now be described with respect to
Aqueous electrolyte 142 in electrolysis compartment 140 contacts the encapsulant layer 126. Providing aqueous electrolyte 142 in contact with PV cell element 120 may assist in cooling PV cell element 120 (which can become hot during production of electrical energy). In may be desirable to cool PV cell element 120 in order to ensure proper and efficient conversion of solar energy to electrical energy by PV cells 124.
As described above and illustrated in
When the aqueous electrolyte 142 flows between electrodes 144 and 146, electrolysis is performed using the electrical energy received from PV cell element 120. Gas created during electrolysis may flow outward from electrolysis compartment 140 through membrane 150.
PV cell element 220 converts solar energy to electrical energy, substantially as described above with respect to PV cell element 120. PV cell element 220 includes a PV cell substrate 222 and one or more PV cells 224.
Electrolysis compartment 240 is configured to perform electrolysis on an aqueous electrolyte 242, substantially as described above with respect to electrolysis compartment 140. Electrolysis compartment 240 performs electrolysis on aqueous electrolyte 242 using anode electrodes 244 and cathode electrodes 246, as shown in
In accordance with aspects of the present invention, electrolysis compartment 240 is integrated to form a single unit with PV cell element 220, as described below.
Electrolysis compartment 240 and PV cell element 220 may be integrated such that the aqueous electrolyte 242 in electrolysis compartment 240 is positioned to receive the portion of solar energy passing through PV cell element 220. Further, PV cell element 220 may be sized to allow solar energy to reach aqueous electrolyte 242 without having to first pass through PV cell element 220 (shown in the lower portion of
Electrolysis compartment 240 and PV cell element 220 may also be integrated such that there is an electrical connection between the two, substantially as described above. Electrical connections 228 are shown diagrammatically in
Electrolysis compartment 240 includes at least one transparent substrate 252. Transparent substrate 252 is configured to pass (i.e. be transparent to) substantially the same portion of solar energy passed by PV cell substrate 222. As shown in
The operation of device 200 will now be described with respect to
As described above and illustrated in
When the aqueous electrolyte 242 flows between electrodes 244 and 246, electrolysis is performed using the electrical energy received from PV cell element 220. Gas created during electrolysis may flow outward from electrolysis compartment 240 through membrane 250.
In step 310, solar energy is received with a photovoltaic (PV) cell element. In step 320, a portion of the received solar energy is converted into electrical energy with the PV cell element. In step 330, another portion of the received solar energy is passed through the PV cell element. In an exemplary embodiment, PV cell element 120 receives solar energy. As set forth above, PV cell element 120 is semi-transparent to the solar energy, i.e., PV cell element 120 is configured to absorb a portion of received solar energy, and convert it into electrical energy, and is configured to pass another portion of solar energy therethrough. The other portion of solar energy passing through PV cell element 120 may further pass through a transparent substrate 152 in electrolysis compartment 140.
In step 340, the other portion of the solar energy is received by an aqueous electrolyte. In an exemplary embodiment, PV cell element 120 passes infrared (IR) radiation through to aqueous electrolyte 142. The IR radiation heats the aqueous electrolyte 142, thereby lowering the electrical current that is required to perform electrolysis of the aqueous electrolyte 142. The heated aqueous electrolyte 142 may then flow between electrodes 144 and 146, in order to be electrolyzed. Alternatively, the heated aqueous electrolyte 142 may be diverted to a storage chamber or a heat exchanger, as described above.
In step 350, the electrical energy generated by PV cell element 120 is transmitted to a pair of electrodes. In an exemplary embodiment, PV cell element 120 transmits the generated electrical energy to electrodes 144 and 146 via electrical connections 128.
In step 360, the aqueous electrolyte is electrolyzed. In an exemplary embodiment, the electrical energy received by electrodes 144 and 146 is used to electrolyze the aqueous electrolyte 142. The resulting gas may flow outward from electrolysis compartment 140 through membrane 150.
The exemplary devices and methods for photovoltaic (PV) electrolysis described herein may provide a number of advantages over conventional devices, as described below. The device described above will have lower balance-of-system costs and higher efficiency compared to conventional PV electrolysis systems because all components critical to device operation (e.g. both PV components and electrolyzing components) are integrated into a single unit, obviating the need for most of the ancillary equipment used in conventional devices. In addition, integration of the components in a single unit will likely achieve a significant cost benefit over conventional devices. Further, the device uses the low-energy portion of the solar spectrum, providing the opportunity to achieve higher conversion efficiencies.
Additionally, conventional devices only recognize the thermodynamic benefits of electrolyzing water at high temperature, and thus proposes to use a large scale concentrated solar set-up to take advantage of these benefits. These conventional devices do not make use of the kinetic benefits that are very important at intermediate temperatures (50-200 C), and from which aspects of this invention are based.
Although the invention is illustrated and described herein with reference to specific embodiments, the invention is not intended to be limited to the details shown. Rather, various modifications may be made in the details within the scope and range of equivalents of the claims and without departing from the invention.
This application claims priority to U.S. Patent Application No. 61/388,055, entitled “DEVICES AND METHODS FOR INCREASING SOLAR HYDROGEN CONVERSION EFFICIENCY IN PHOTOVOLTAIC ELECTROLYSIS,” filed on Sep. 30, 2010, the contents of which are incorporated herein by reference in their entirety.
This invention was made with Government support under Grant No. DE-FG02-00ER15104 awarded by the Department of Energy. The Government may have certain rights in this invention.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2011/054138 | 9/30/2011 | WO | 00 | 3/7/2013 |
Number | Date | Country | |
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61388055 | Sep 2010 | US |