The present disclosure generally relates to elevator systems, including devices and methods for monitoring intrinsic properties of components of elevator systems.
Various techniques are known in the art for monitoring the integrity of elevator supporting means. For instance, a load bearing member can be monitored by determining an associated electrical resistance therein. Such techniques are disclosed in European Patent No. EP1730066B1 and U.S. Patent Publication No. 2013/0207668A1. These techniques, however, require several component parts and/or parts that have complex circuitry. Furthermore, these techniques fail to consider that elevator systems comprise more than just one type of component and that the integrity of various types of components needs to be monitored to ensure passenger safety. To be clear, a technique for monitoring supporting means or load-bearing members may not be suitable for monitoring other parts of elevator systems.
Thus a need exists for an efficient yet accurate way in which to monitor the intrinsic properties of various component parts of elevator systems.
In some cases, an example device disposed on an external or an outermost surface of a component part of an elevator system may be configured to monitor an intrinsic property of the component part. In other words, the device may be configured to measure an intrinsic property of the component part. The intrinsic property may comprise an amount of strain experienced by the component part, an internal resistance within the component part, and/or a physical integrity of the component part. Some example devices can conduct performance and condition monitoring at any location on a component part. For example, a device may be used in determining whether a component part of an elevator system is experiencing abnormal strain, abnormal resistance levels, or has a defect and/or a fracture within its macro-/micro-structure.
It should be understood that the term “elevator system” may in some cases refer to all component parts and features of an elevator. The term “component part” may in some cases refer to an elevator shaft, an elevator cabin, elevator doors, a load-bearing member, a drive sheave, a motor, a bedplate, a support beam, or a belt end termination, to name but a few non-limiting examples. In some cases, “component part” may refer to any part of an elevator system that can bend or is susceptible to stress and/or cracking. Furthermore, the terms “external” and “outermost” can be used interchangeably throughout the present disclosure.
Some example devices may comprise at least a first layer of electrically conductive material. The first layer of electrically conductive material may include at least one electrode. The first layer may also comprise an electrical connection point that contacts the electrode. This configuration advantageously provides a way of electrically connecting the device to an external component to conduct the performance and condition monitoring.
In one example, conductive material of the device may comprise a conductive ink. For instance, conductive inks can be applied to an external surface with relative ease and are durable under working conditions. Furthermore, many conductive inks are removable, so the device can be removed from the component part completely when monitoring is no longer required. Additionally or alternatively, a second device can be applied at a different location on the component part by administering a further layer of conductive ink to provide a further electrode. Thus, the example devices of the present disclosure can be retrofitted to any existing component part in an elevator system.
Further, the conductive ink may comprise a conductive metal such as silver, for example and without limitation. In some examples, the conductive ink may also comprise conductive nanoparticles, or a combination of a conductive metal and conductive nanoparticles. This advantageously ensures that the device is always in a conductive state.
Some example devices may comprise at least one further layer, which may comprise an insulating layer, a semi-conductive layer, or an insulating layer and a semi-conductive layer. The insulating layer can be any suitable non-conductive material, and the semi-conductive layer can be any suitable semi-conductive material. Consequently, the device can be configured for its intended purpose. For example, when the device is intended to function as a monitoring device, then at least one further insulating layer may be applied, in some cases at least a first insulating layer on top of the electrically conductive material. If the device is intended to function as a resistor, a semi-conductive layer may also be applied. The semi-conductive layer may be applied on top of the electrically conductive material, and the insulating layer may be applied on top of the semi-conductive layer. If the device is intended to function as, for example, a capacitor or inductor, each layer may be applied as need be for that application.
In some instances, an example device may be visible to the naked eye when disposed on an external surface of the component part. Such visibility may permit a quick and easy assessment of whether the device is configured correctly and can perform its desired function.
Some example devices may be configured to function as a sensor, which sensor includes a resistor such as a strain gauge, a capacitor, or an inductor. Some example devices may be configured to function as a monitoring device where a physical quality of the component part is monitored. For example, the device may be employed to monitor whether there are any cracks or breaks comprised within a load-bearing part. This advantageously provides a reliable way of informing an elevator technician, for example, about the operating condition of a component part of an elevator and consequently facilitates the maintenance and upkeep of the elevator system so it can safely transport passengers.
In some cases the component part to which a device is applied may be a load-bearing member. The load-bearing member may include a plurality of tension members comprised in a non-load bearing jacket material such that the tension members form the load-bearing part. A device may be applied to the non-load bearing jacket material. The device may be physically distinct from the load-bearing part. In other cases, the component part to which the device is applied may be an elevator bed plate, a belt end termination, a drive sheave, a deflector sheave, a part of an elevator that is susceptible to stress and/or cracking, or any combination thereof. Needless to say, the example devices of the present disclosure can be applied to a variety of surfaces within an elevator system and can be configured to function in several different ways in order to ensure a safe operating environment.
Furthermore, at least one electrode of a device may be configured to be electrically connected to an external component such as an electric wire, for example. The external component may be connected to an electrode via any suitable means such as, for example, soldering. Additionally or alternatively, the electrical connection point may be configured to be electrically connected to an external component such as, for example, an electric wire. The external component may be connected thereto via any suitable means such as, for example, soldering. When the electrode and/or the electrical connection point are connected to an external component, any change or variation detected by the electrode and/or the electrical connection point may be transmitted to the external component, which can be further communicated to a monitoring system. The change can be caused, for example, by an increase in strain.
The present disclosure also relates to methods for monitoring intrinsic properties of component parts of passenger elevator systems. One such example method may comprise:
The electrical connection may be established via, for example, soldering a wire to the electrical connection point. Any other suitable means can also be used to establish an electric connection between an external component and the device, in particular, the electrode and/or the electrical connection point.
The disclosed devices can be used to conduct performance and condition monitoring. For example, a device can be used in determining whether a component part of an elevator system is experiencing abnormal strain, abnormal resistance levels, or has a defect and/or fracture within its macro-/micro-structure by monitoring the response of the conductive ink. A significant deviation from a normal resistance level may indicate that a component part requires maintenance. A normal resistance level or “baseline” resistance level may be established when the component part is new or first installed, for instance. If, for example, there is a break in the ink, any electrical connection to the external component will break also, thus causing the ink to act as an on/off switch. Likewise, this may indicate that the component part requires maintenance.
In another example method, the at least one further layer comprises a semi-conductive layer and/or an insulating layer. The further layer may be selected based on the desired function of the device.
In some methods, the electrically conductive material may be applied to the component part or, more specifically, to the external surface of the component part via a stamping process, brushing on with a stencil, a syringe application, and/or a hand gun application. This advantageously provides a variety of quick and easy-to-use application methods.
Still further, in some example methods the further electrically conductive material may be applied to the component part or, more specifically, to the external surface of the component part via a stamping process, brushing on with a stencil, a syringe application, and/or a hand gun application. This advantageously provides a variety of quick and easy-to-use application methods.
According to some methods, the external surface comprises at least one of a jacket of a load bearing member, where in some cases the jacket is non-load-bearing; a bedplate; a belt end termination; and/or an insulating layer, which in some cases is applied to at least one of the aforementioned items in the list. This advantageously provides a device that can be configured to suit numerous external surfaces comprised within an elevator system.
Still further yet, the present disclosure concerns an elevator system that comprises a plurality of component parts, at least one of which includes an example device as disclosed herein. The device may be applied to the component part using one of the example methods disclosed herein.
Although certain example methods and apparatuses are described herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatuses, and articles of manufacture fairly falling within the scope of the appended claims either literally or under the doctrine of equivalents. Moreover, those having ordinary skill in the art will understand that reciting “a” element or “an” element in the appended claims does not restrict those claims to articles, apparatuses, systems, methods, or the like having only one of that element, even where other elements in the same claim or different claims are preceded by “at least one” or similar language. Similarly, it should be understood that the steps of any method claim need not necessarily be performed in the order in which they are recited, unless so required by the context of the claims. In addition, all references to one skilled in the art shall be understood to refer to one having ordinary skill in the art. With respect to the drawings, it should be understood that not all components are drawn to scale and that the drawings are not necessarily to scale. Rather, the drawings present a simplified representation of various features illustrative of the basic principles of the present disclosure. The specific design features of the present disclosure such as, for example, dimensions, orientations, locations, and shapes will be determined by the particular application and use environment. Furthermore, those having ordinary skill in the art will understand that the various examples disclosed herein should not be considered in isolation. Instead, those with ordinary skill in the art will readily understand that the disclosure relating to some examples may be combined with and/or equally applicable to the disclosure relating to other examples.
The present disclosure generally relates to devices that may be disposed on an external surface of a component part of a passenger elevator system for monitoring an intrinsic property of the component part. In some examples, the intrinsic property may relate an amount of strain experienced by the component part, an internal resistance within the component part, and/or a physical quality of the component part. The present disclosure may also generally relate to passenger elevator systems that include such devices. Still further, the present disclosure may further relate to methods of monitoring intrinsic properties of component parts of passenger elevator systems.
The example device 13 in
The electrode 130 may be administered first to the external surface 12 of the load-bearing member 10 as a conductive ink, which is then cured. In this example, application of the ink to the polymer material 12 and curing may be performed simultaneously such that the ink is immediately conductive and the resulting electrode 130 can be used as an electrical connection terminal. The electrical connection point 131 may be applied to a terminal end of the electrode 130. A first electrical connection point 131 may be applied at the terminal end of the first electrode 130a, and a second electrical connection point 131 may be applied at the terminal end of the second electrode 130b. It should be understood, however, that an electrical connection can be made at any point along the electrode 130, namely, along the first electrode 130a, the second electrode 130b, the third electrode 130c, and/or at the connection point 131. The exact position of the electrical connection may ultimately depend upon the intended use and whether any further layers, as illustrated in
The device 313 can comprise a further insulating layer that is applied to the external surface 12 of the load-bearing part 10 before the electrode 130 and the electrical connection point 131 are applied. Thus, the electrode 130 and the electrical connection point 131 may be applied to the further insulating layer instead of the external surface 12 of the load-bearing part 10. Such an arrangement may be advantageous when the external surface 12 to which the device 313 is applied is a bare, conductive piece of metal. Hence a component part of an elevator such as a metallic bed plate 20 (
The semi-conductive layer 14 may comprise a material comprising carbon, in some cases, a carbon mixture ink. The semi-conductive layer 14 may be applied on top of the electrode 130 and then cured. This semi-conductive layer 14 may inter-connect the first electrode 130a and the second electrode 130b. By inter-connecting the first and second electrodes 130a, 130b in this way, a pressure/force measurement can be obtained. The insulating layer 15 may be applied on top of the semi-conductive layer 14 and, in some cases, cured. A specific uncovered area may be available for connection to the external component 17 such as a wire, as shown in
When one of the example devices disclosed herein is applied to an external surface of another component part of an elevator, which component part may be the belt end termination 26, a bedplate, or some other part, the same system of monitoring the reaction of the device can be used. For example and without limitation, the monitoring may be based on the expansion or contraction of the electrode 130 in response to an applied load, the change in resistance, and/or the capacitance of the electrode 130. The example devices disclosed herein can also be used as load-weighing substitutes, wherein such a device, when used as a strain gauge, can determine the load in an elevator cabin instead of using a traditional car load-weighing device. Thus the example devices disclosed herein help improve safety standards within the elevator system as a whole.
One or more external surfaces of any component part 10, 20, 26, in an elevator system can comprise one or more devices according to the present disclosure. As explained above, the device can be configured to act as a resistor (e.g., a strain gauge) a capacitor, or another monitoring means.
When the external surface of the component part 10, 20, 24, 25, 26 is non-metallic, the conductive ink may be applied directly thereto and, in some cases, cured in step 603 to provide the electrode 130. The electrical connection point 131 can be comprised of conductive ink or of a conductive material connected to said conductive ink. The electrical connection point 131 can be cured.
Whether the ink needs to be cured or not may depend on the type of conductive ink used. Some conductive inks do not require a curing step and are immediately conductive upon application to a surface. The conductive ink used in this example may comprise 1 Part Heat Dry Electrically Conductive, Silver Epoxy Adhesive AA-DUCT AD1. Other example conductive inks include:
The conductive ink can be applied using a variety of methods. For example, the method may involve a stamping process, brushing on with a stencil, a syringe application, a hand gun application. In some application methods, for example, when using a hand gun, it is possible to administer and cure the conductive ink simultaneously. When simultaneous administration and curing is not possible, then a curing step may follow the administration step provided that the conductive ink requires a curing step to activate its conductivity. The conductive ink can likewise be cured using a variety of methods. For example, curing may involve air drying; UV or “blue” light; and/or a heat gun such as, for example, a domestic hairdryer or a purpose-built heat gun.
Step 604 relates to applying at least one further layer 14, 15 on top of the electrode 130. Step 604 may in some cases depend on whether the device 13 is to be used as a resistor (e.g., a strain gauge), a capacitor, or a monitoring means. Step 604 may also depend on where the device 13 is to be positioned within the elevator system. For example, when the device 13 is applied on the load-bearing member 10 at least partially within the belt end termination 26 or on the bedplate 20, the device 13 can comprise at least one further layer on top of the electrode 130. The further layer can comprise the semi-conductive layer 14, the insulating layer 15, or a combination of the semi-conductive layer 14 and the insulating layer 15.
Each further layer applied may be individually applied and cured in step 605. Similar to the conductive ink application, any further layer can be applied and cured simultaneously. If simultaneous application and curing is not possible, then a curing step may follow the application step.
The example device 13, at least when applied to part of the load-bearing member 10 that is to be inserted into the belt end termination 26, may comprise the insulating layer 15 applied on top of the electrode 130 in order to prevent short-circuiting between the electrode 130 and the belt end termination 26. The device 13 can comprise the semi-conductive layer applied on top of the electrode 130 and the insulating layer 15 applied on top of the semi-conductive layer 14. This may be advantageous when a variant of the electrode 130 comprises the first electrode 130a and the second electrode 130b, but lacks the connector 130c. The semi-conductive layer 14 serves to interconnect the first electrode 130a and second electrode 130b, whereas the insulating layer 15 prevents short-circuiting. In both alternatives, the device 13 can be configured to act as a resistor (e.g., a strain gauge), a capacitor, or a monitoring means.
When the external surface of the component part 10, 20, 24, 25, 26 is metallic, the device 13 may comprise the insulating layer 15 that is first applied to the external surface of the component part 10, 20, 24, 25, 26 and cured. The conductive ink may then be applied to the insulating layer 15 in the same way as outlined above and, in some cases, cured to provide an electrode 130. The electrode 130 can comprise any one or combination of a first electrode, a second electrode, or a connector 130c, as explained above. As also explained above, the electrical connection point 131 may be comprised of conductive ink or of a conductive material connected to said conductive ink. The electrical connection point 131 can be cured.
Once the device 13 is in place, electrical connections to external components 17 may be established in step 606. By way of example, establishing an electrical connection to the external component 17 may involve soldering a wire to the electrical connection point 131, or soldering a wire to the electrode 130. To reiterate, whether the external component 17 is connected to the device 13 at the electrode 130 or the electrical connection point 131 may depend on the desired application and the component part to which the device 13 is applied.
1 load (elevator cabin)
10 load-bearing part
11 tension member
12 polymer material/external surface
13 device
130 electrode
130
a, b electrode
130
c connector
131 electrical connection point
14 semi-conductive layer
15 insulating layer
16 portion of load bearing member comprised within belt termination end
17 external component
20 bedplate
21 drive motor
22 brake
23 gear box
24 drive sheave
25 deflector sheave
26 belt end termination
261 belt end termination wedge
313 device
413 device