This invention relates generally to packing devices, and more particularly to packing devices having packing buffers.
As the value and use of information continues to increase, individuals and businesses seek additional ways to process and store information. One option available to users is information handling systems. An information handling system generally processes, compiles, stores, and/or communicates information or data for business, personal, or other purposes thereby allowing users to take advantage of the value of the information. Because technology and information handling needs and requirements vary between different users or applications, information handling systems may also vary regarding what information is handled, how the information is handled, how much information is processed, stored, or communicated, and how quickly and efficiently the information may be processed, stored, or communicated. The variations in information handling systems allow for information handling systems to be general or configured for a specific user or specific use such as financial transaction processing, airline reservations, enterprise data storage, or global communications. In addition, information handling systems may include a variety of hardware and software components that may be configured to process, store, and communicate information and may include one or more computer systems, data storage systems, and networking systems.
Packaging devices for use in shipping objects such as information handling systems and other electronic devices may include packaging cushions that are placed within a shipping box for shipping. Common packaging cushion arrangements include cushions formed of foamed plastic, cushions formed from complex assemblies of multiple die-cut corrugated sheets, and cushions formed from molded pulp fiber. Typical electronic devices that may be shipped using packaging cushions include notebook and desktop computers, scanners, DVD players, etc. These types of devices often have a thickness edge dimension value that is less than the dimensional value of the other edges (e.g., length and width edges), such that the packing configuration that yields the minimum packing volume and packing material enclosure area is a configuration that acts to enclose and support the packed device by the thickness and width edges. However, since such a packing configuration also yields the smallest load area, it also experiences the highest pressure (force per packing material surface area) when under a stacking load.
Disclosed herein are devices and methods for packing objects, including information handling systems and other types of electronic devices. The disclosed devices and methods may be implemented using a single piece and assembly-free packing device configuration that has one or more foldable and insertable buffer sections that are foldable to increase the overall strength of the packing device against external loads and shocks. When folded, the foldable and insertable buffer sections act to protectively cushion a packed object against stacking loads and to absorb external shocks when the object and packing device are operatively engaged and contained within a shipping box. In one exemplary embodiment, the disclosed packing devices and methods may be advantageously implemented using a single piece of recyclable material (e.g., such as molded pulp fiber) having a main packing device section and one or more buffer sections that are foldable for retainable engagement with one or more respective buffer retention cavities that are defined within the main section of the packing device. In this regard, overall packaging costs may be reduced by employing relatively low cost materials, such as molded pulp fiber, to form the packing device. When constructed of such materials, a packing device may be economically and conveniently recycled.
The main section of a packing device may be configured in one embodiment with a shell-shaped cavity defined therein. The capacity or dimensions of the cavity may be divided into plural cavity sections that function to contain a portion's of an object to be packed or multiple objects to be packed, and that optionally act to cooperatively receive one or more extension members of one or more foldable buffer sections. In this regard, a packing device may be provided with a main section having an object cavity defined therein for receiving an object such as the edge of an information handling system, and with at least one foldable buffer section coupled to, and hingeably extending from, at least one peripheral side edge of the main section. Each of the one or more foldable buffer sections may be configured to fold inwardly toward the main section of the packing device and may be provided with one or more optional extension members that are configured to be foldably received into a corresponding buffer retention cavity or cavities defined in the main section of the packing device in a manner that reinforces the structure of the packing device against bending and buckling. In this regard, the material strength of each extension member may stiffen and contribute to the strength of the main section in order to mutually support and strengthen the overall packing device against bending and buckling. When operatively assembled with a packed object, these features act to cushion the packed object against external loads and to absorbs external shocks in a manner that reduces the resulting shock force on the packed object.
Each buffer retention cavity of a packing device main section may have dimensions complementary and configured to frictionally mate with a corresponding shaped extension member of a respective foldable buffer section in a manner that acts to retain the foldable buffer section in a folded and engaged or inserted position within the buffer retention cavity. Such a frictional engagement between the foldable buffer section and buffer retention cavity also may be provided to mutually support the packing device against external loads/forces and to overall strengthen the packing device structure against bending in response to such external loads/forces. In one exemplary embodiment, a system of packing devices may be provided to support each of two opposing ends of an object (i.e., each of which is received within an object cavity of a corresponding packing device). The assembled object and packing devices may be placed within a shipping container in a manner such that the object is freely suspended within the shipping box between the two packing devices and protected against external loads and shocks.
In one respect, disclosed herein is a device for packing an object, including: a main section having an opening side, a body side and multiple peripheral sides, an object cavity being defined in the main section between the peripheral sides that is continuous with the opening side of the main section, the object cavity being configured to receive a portion of the object for packing; a hinge feature defining a hinge line on one of the peripheral sides of the main section; and a buffer section coupled to the peripheral side of the main section by the hinge feature, the buffer section being configured to fold about the hinge line from an extended position to a folded packing position relative to the main section.
In another respect, disclosed herein is a packing device system, including: at least two packing devices. Each of the two packing devices may in turn include: a main section having an opening side, a body side and multiple peripheral sides, an object cavity being defined in the main section between the peripheral sides that is continuous with the opening side of the main section, the object cavity being configured to receive a portion of the object for packing, a hinge feature defining a hinge line on one of the peripheral sides of the main section, and a buffer section coupled to the peripheral side of the main section by the hinge feature, the buffer section being configured to fold about the hinge line from an extended position to a folded packing position relative to the main section. The object cavity of a first one of the two packing devices is configured to receive a first end of the object for packing, and where the object cavity of a second one of the two packing devices is configured to receive a second end of the object for packing, the first and second ends of the object being opposing ends of the object for packing.
In another respect, disclosed herein is a method for packing an object, including: providing at least one packing device, including: a main section having an opening side, a body side and multiple peripheral sides, an object cavity being defined in the main section between the peripheral sides that is continuous with the opening side of the main section, the object cavity being configured to receive a portion of the object for packing, a hinge feature defining a hinge line on one of the peripheral sides of the main section, and a buffer section coupled to the peripheral side of the main section by the hinge feature, the buffer section being configured to fold about the hinge line from an extended position to a folded packing position relative to the main section. The method may also include providing an object for packing and positioning at least a portion of the object for packing within the object cavity of the packing device to form an assembly of the packing device with the object. The method may also include providing a shipping container having an interior configured to receive the assembly of the object and the packing device, folding the buffer section about the hinge line from the extended position to a folded packing position relative to the main section, and then positioning the assembly of the object and the packing device within the interior of the shipping container.
In this exemplary embodiment, opening side 190 of main section 102 has a peripheral portion that is co-planar to a corresponding peripheral portion of the first side 194 of each respective buffer section 106a and 106b, although this is not necessary. It will also be understood that although
Main packing device section 102 includes an object cavity 104 therein that is contiguous with the opening side 190 of main section 102 and that is configured and dimensioned for receiving a packed object, such as an information handling system. In this embodiment, object cavity 104 is divided into multiple (e.g., in this case three) sub-cavity sections separated by cavity ribs 107 which are dimensioned to contact the external surfaces of an object to be inserted therein (as shown in
In one exemplary embodiment, packing device 100 may be a single piece structure, e.g., in which all components and shapes of the packing device are integrally molded together out of a single piece of corrugated cardboard or moldable material (e.g., fibers such as wood pulp fiber, bamboo pulp fiber, banana pulp fiber; plastics, etc). However, packing device 100 may alternatively provided in other embodiments as multiple pieces that are joined together, e.g., with adhesive such as epoxy, or with fasteners such as plastic rivets or screws. When packing device 100 is a single piece structure, a hinge feature of each hinge line 105 may be integrally defined as part of a corresponding packing device 100, e.g., as a thinned area of material molded to have a reduced (thinned) cross sectional area that is bendable along the hinge line 105 relative to the main body 102 of packing device 100. In those embodiments where packing device 100 is manufactured of plastic, a hinge feature of each hinge line 105 may be, for example, a living hinge. Alternatively, a hinge feature may be a separate non-integral component, e.g., such as a separate hinge component attached between main section 102 and a respective buffer section 106 by adhesive, fasteners, etc. In one exemplary embodiment, a packing device 100 may formed by a single piece of molded pulp fiber having integral hinge features. One example of such a single-piece molded pulp fiber material with integral hinges is formed from recycled corrugated carton box material and is available from Earth Recycle Industries, Seberang Perai, Penang, Malaysia, it being understood that any other suitable material/s may be employed.
In the exemplary embodiment of
Although multiple buffer extension members 112 are provided for each foldable buffer section 106 in the embodiment of
Still referring to
It will be understood that the particular packing device configuration of
As may be seen in
It will also be understood that in other embodiments a packing device 100 may be alternatively configured without the presence of any mating buffer extension members 112 and/or buffer retention cavities 114, e.g., second side 196 of a foldable buffer section 106 and/or exterior surface 192 of main section 102 may be substantially flat or otherwise shaped such that no mating buffer extension member 112 is provided on second side 196 of foldable buffer section 106 and/or no corresponding buffer retention cavity 114 in main section 102 is provided. In such an alternative embodiment, other retention features may be employed to retain the folded buffer section/s 106 in folded engaged position with main section 102. Examples of other types of retention features that may be employed together or in the alternative to buffer retention cavities include, but are not limited to, plastic clips or other separate fasteners, integral retention structures such as corresponding integral male and female mating retention features formed integral to each of main section 102 and each buffer section 106, etc. In one embodiment inward pressure from contact between the folded buffer sections 106 and the interior surfaces of a shipping container 512 may be relied upon to retain folded buffer section/s 106 in folded engaged position when a packing device system with a corresponding object is placed within a suitably dimensioned shipping container. In other cases, hinge features of hinge lines 105 may be configured in any manner that resists movement of each foldable buffer section 106 from its folded packing position.
In the embodiment of
For purposes of this disclosure, an information handling system may include any instrumentality or aggregate of instrumentalities operable to compute, classify, process, transmit, receive, retrieve, originate, switch, store, display, manifest, detect, record, reproduce, handle, or utilize any form of information, intelligence, or data for business, scientific, control, entertainment, or other purposes. For example, an information handling system may be a personal computer, a PDA, a consumer electronic device, a network storage device, or any other suitable device and may vary in size, shape, performance, functionality, and price. The information handling system may include memory, one or more processing resources such as a central processing unit (CPU) or hardware or software control logic. Additional components of the information handling system may include one or more storage devices, one or more communications ports for communicating with external devices as well as various input and output (I/O) devices, such as a keyboard, a mouse, and a video display. The information handling system may also include one or more buses operable to transmit communications between the various hardware components.
While the invention may be adaptable to various modifications and alternative forms, specific embodiments have been shown by way of example and described herein. However, it should be understood that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims. Moreover, the different aspects of the disclosed apparatus and methods may be utilized in various combinations and/or independently. Thus the invention is not limited to only those combinations shown herein, but rather may include other combinations.
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Number | Date | Country | |
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20120103854 A1 | May 2012 | US |