The present disclosure generally relates to vaporizing devices and methods of use thereof, e.g., to generate aerosols for inhalation.
Electronic cigarettes, electronic cigars, and other vaporizing devices provide an alternative to traditional smoking devices that can offer many benefits to users. Yet, current devices may provide inefficient and/or inconsistent heating, which may lead to inefficient and/or inconsistent vapor formation. Such limitations may ultimately result in an unsatisfactory user experience.
The present disclosure includes a device comprising a vaporization unit, wherein the vaporization unit includes: a conduit; a heating element adjacent to an inner surface of the conduit; and a reservoir comprising a liquid; wherein the conduit allows passage of the liquid therethrough for vaporization by heat supplied by the heating element. Embodiments of the present disclosure may include one or more of the following features: the heating element may comprise a coil; the coil may extend an entire length of the conduit; the coil may have a curved configuration along the inner surface of the conduit; the conduit may be within a lumen of the reservoir, and the conduit and the reservoir may be coaxial; the conduit may be permeable; the conduit may comprise a heat-resistant material; a portion of the heating element may extend between the conduit and the reservoir; the device may further comprise a mesh within the conduit, wherein at least a portion of the heating element may be disposed between the conduit and the mesh; the mesh may comprise a metal or a metal alloy; the mesh may comprise a laminate; the reservoir may comprise an absorbent material saturated with the liquid; and/or the device may comprise an electronic cigarette.
The present disclosure further includes a device comprising: a vaporization unit, wherein the vaporization unit includes: a conduit; a heating coil adjacent to an inner surface of the conduit; and a reservoir surrounding at least a portion of the conduit, the reservoir comprising a liquid; and a battery coupled to the heating coil; wherein the conduit allows passage of the liquid therethrough for vaporization by heat supplied by the heating element. Embodiments of the present disclosure may include one or more of the following features: a portion of the heating coil may extend between the conduit and the reservoir to connect to the battery; the heating coil may have a curved configuration inside the conduit and a substantially straight configuration outside of the conduit; and/or the conduit may include a notch or an aperture for passage of the heating coil from inside the conduit to outside the conduit.
The present disclosure further includes a device comprising: a vaporization unit, wherein the vaporization unit includes: a conduit; a heating element; a mesh adjacent to the heating element; and a reservoir surrounding at least a portion of the conduit, the reservoir comprising a liquid; and a battery coupled to the heating element; wherein each of the heating element and the mesh are adjacent to an inner surface of the conduit, at least a portion of the heating element being disposed between the conduit and the mesh. Embodiments of the present disclosure may include one or more of the following features: the conduit may be at least partially permeable to allow passage of the liquid therethrough; and/or a portion of the heating element may extend between the conduit and the reservoir, the heating element having a curved configuration inside the conduit and a substantially straight configuration outside of the conduit.
Particular aspects of the present disclosure are described in greater detail below. The terms and definitions as used and clarified herein are intended to represent the meaning within the present disclosure. The patent literature referred to herein is hereby incorporated by reference. The terms and definitions provided herein control, if in conflict with terms and/or definitions incorporated by reference.
The singular forms “a,” “an,” and “the” include plural reference unless the context dictates otherwise.
Embodiments of the present disclosure may include a vaporizing device such as an electronic cigarette comprising a vaporization unit and a power source (e.g., a battery), wherein the vaporization unit includes a conduit and a heating element coupled to an inside surface of the conduit.
Various aspects of the present disclosure may be used with and/or include one or more of the features or configurations disclosed in U.S. application Ser. No. 13/729,396, filed Dec. 28, 2012, and issued as U.S. Pat. No. 8,539,959, entitled “Electronic Cigarette Configured to Simulate the Natural Burn of a Traditional Cigarette”; U.S. application Ser. No. 13/627,715, filed. Sep. 26, 2012, and published as US 2014/0083442 A1, entitled “Electronic Cigarette Configured to Simulate the Natural Burn of a Traditional Cigarette”; U.S. application Ser. No. 13/974,845, filed Aug. 23, 2013, and published as US 2013/0333712 A1, entitled “Electronic Cigarette Configured to Simulate the Natural Burn of a Traditional Cigarette”; U.S. application Ser. No. 13/741,109, filed Jan. 14, 2013, and published as US 2013/0284190 A1, entitled “Electronic Cigarette Having a Paper Label”; U.S. application Ser. No. 13/744,092, filed Jan. 17, 2013, and published as US 2013/0284191 A1, entitled “Electronic Cigarette Having a Flexible and Soft Configuration”; U.S. application Ser. No. 13/744,812, filed Jan. 18, 2013, and published as US 2013/0276802 A1, entitled “Electronic Cigarette Configured to Simulate the Filter of a Traditional Cigarette”; U.S. Provisional Application No. 61/826,318, filed May 22, 2013, entitled “Compositions, Devices, and Methods for Nicotine Aerosol Delivery”; U.S. Provisional Application No. 61/856,374, filed Jul. 19, 2013, entitled “Compositions, Devices, and Methods for Nicotine Aerosol Delivery”; U.S. Provisional Application No. 61/969,650, filed Mar. 24, 2014, entitled “Compositions, Devices, and Methods for Nicotine Aerosol Delivery”; U.S. application Ser. No. 14/284,194, filed May 21, 2014, and published as US 2014/0345635 A1, entitled “Compositions, Devices, and Methods for Nicotine Aerosol Delivery”; U.S. Provisional Application No. 61/918,480, filed Dec. 19, 2013, entitled “Vaporizing Device with. Multicolor Light”; U.S. Provisional Application No. 61/906,795, filed Nov. 20, 2013, entitled “Electronic Cigarette Having Multiple Air Passages”; U.S. Provisional Application No. 61/906,803, filed Nov. 20, 2013, entitled “Leak Prevention Device for an Electronic Cigarette”; U.S. Provisional Application No. 61/907,002, filed Nov. 21, 2013, entitled “Electronic Cigarette and Method of Assembly Therefor”; U.S. Provisional Application No. 61/907,003, filed Nov. 21, 2013, entitled “Flexible and Stretchable Electronics for an Electronic Cigarette”; and/or U.S. Provisional Application No. 61/847,364, filed Jul. 17, 2013, entitled “Wireless Communication System for an Electronic Cigarette”; the disclosures of each of which are incorporated by reference herein in their entireties.
In some embodiments, the housing 101 may be partially or completely covered with a label, such as a paper label. A portion of the paper label, e.g., the portion intended to be placed in a user's mouth, may include a hydrophobic coating to protect against moisture. Further, at least a portion of the housing 101 may be flexible to allow for bending, flexing, indentation, or other deformation of the housing material, while protecting the internal components from damage. In some embodiments, the entire length of the housing may be flexible. Any features with respect to a housing and/or a label as disclosed in U.S. application. Ser. No. 13/741,109, filed Jan. 14, 2013, published as US 2013/0284190 A1; U.S. application Ser. No. 13/744,812, filed. Jan. 17, 2013, published as US 2013/0284191 A1; U.S. Provisional Application No. 61/906,803, filed Nov. 20, 2013; and/or U.S. Provisional Application No. 61/907,002, filed Nov. 21, 2013, each of which is incorporated by reference herein, may be used according to the present disclosure.
The second end 103 of the housing 101 may be coupled to an end piece 104 as shown in
The internal components of the electronic cigarette 100 may include one or more of a filter section 106, a vaporization unit 108, a battery 110, an integrated circuit 112, one or more sensor(s) 123, one or more light source(s) 124, a processor 125, memory 126, and/or one or more transmitter(s) 128, as illustrated in
The electronic cigarette 100 may include a vaporization unit 108 for producing a vapor. The vaporization unit 108 may include any of the features disclosed in U.S. application Ser. No. 13/729,396, filed Dec. 28, 2012, now U.S. Pat. No. 8,539,959; U.S. Provisional Application No. 61/906,803, filed Nov. 20, 2013; U.S. Provisional Application No. 61/907,002, filed Nov. 21, 2013; each of which is incorporated by reference herein. The vaporization unit 108 may be proximate the first end 102 of the housing (e.g., adjacent to the filter section 106, if the electronic cigarette 100 includes a filter section 106).
FIGS. 5 and 6A-6C illustrate various features of exemplary vaporization units according to the present disclosure. As shown, for example, the vaporization unit 108 may comprise a reservoir 152, a conduit 156, a screen 160 (not shown in
As shown in
The reservoir 152 may be disposed between the housing 101 and the conduit 156, and may comprise any material suitable for containing or accommodating a composition to be vaporized. For example, the reservoir 152 may comprise any natural or synthetic absorbent material for holding a liquid composition (e.g., “e-liquid”). Exemplary materials include, but are not limited to, cotton fiber, and other fiber-based materials and absorbent matrices. In some embodiments, the reservoir 152 may be saturated with the liquid composition. In some embodiments, the liquid may comprise nicotine and/or one or more other components such as solvent(s), flavoring agent(s), pH control agent(s), and/or ion pairing agent(s) as disclosed in U.S. Provisional Application No. 61/826,318, filed May 22, 2013; U.S. Provisional Application No. 61/856,374, filed Jul. 19, 2013; U.S. Provisional Application No. 61/969,650, filed Mar. 24, 2014; and/or U.S. application Ser. No. 14/284,194, filed May 21, 2014, and published as US 2014/0345635 A1; each of which is incorporated by reference herein.
The conduit 156 may define an internal lumen for passage of vapor therethrough. The conduit 156 may be configured to allow liquid to pass from the reservoir 152 through the conduit 156 for generating a vapor by heat supplied from the heating coil 150 or other heating element. The conduit 156 may be at least partially permeable and/or porous, and may comprise an absorbent and/or heat resistant material. In some embodiments, for example, the conduit 156 and the reservoir 152 may comprise the same material, e.g., an absorbent fiber-based material. Other suitable materials for the conduit 156 may include, but are not limited to, heat resistant materials such as silica (e.g., woven silica), glass, ceramics, heat-resistant polymers, and any combinations thereof.
As shown in
The coil 150 may be in thermal contact with a liquid in the reservoir 152 via the conduit 156 to vaporize the liquid, e.g., into aerosol or vapor form for inhalation by a user. For example, the coil 150 may be operably coupled to the battery 110 for generating heat, and may comprise any suitable electrically-conductive material, e.g., a metal or metal alloy, for transferring heat to the liquid. In some embodiments, a portion of the coil 150 may extend between the conduit 156 and the reservoir 152, e.g., for connecting to the battery 110, as shown in
The coil 150 may be coupled to the inner surface 156i of the conduit 156 via any suitable method, material (e.g., heat-resistant adhesive material), and/or attachment features. In addition or alternatively, the coil 150 may be secured to the conduit 156 by a screen 160 overlaying the coil 150. The screen 160 may comprise a heat-resistant material, and may be at least partially porous or permeable to allow passage of liquid and/or vapor into the lumen of the conduit 156. In some embodiments, for example, the screen 160 may comprise metal or metal alloy, e.g., formed into a metallic cloth or mesh laminate. At least a portion of the screen 160 may be attached to the conduit 156 (e.g., via any suitable method, materials, and/or attachment features) to maintain the position of the coil 150 adjacent to the conduit 156. In some embodiments, the screen 160 may cover substantially the entire inner surface 156i of the conduit 156, e.g., as shown in
While
During use of the electronic cigarette 100, liquid may be drawn from the reservoir 152 through the conduit 156, e.g., in response to lowered pressure. For example, inhalation of the electronic cigarette 100 may lower pressure within the housing 101, which, upon detection by the sensor 123, may cause the battery 110 to turn on and supply power to the coil 150 to generate heat. The heat from the coil 150 then may vaporize the liquid from the reservoir 152 passing through the conduit 156 to generate aerosols. Interstitial space between the inner surface 156i of the conduit 156 and the screen 160 and/or within the conduit 156 itself may be substantially void of liquid in use, e.g., the interstitial space comprising air and vapor, such that condensate does not form along the inner surface 156i of the conduit or along the screen 160. For example, heat from the coil 150 (or other heating element) may impede condensation as liquid is drawn from the reservoir 152 through the conduit 156 for vaporization within the conduit 156.
The battery 110 may supply power to the vaporization unit 108 for heating and vaporizing the liquid and/or supplying power to the integrated circuit 112, as discussed below. The battery 110 may include any of the features disclosed in U.S. application Ser. No. 13/729,396, filed Dec. 28, 2012, now U.S. Pat. No. 8,539,959; U.S. Provisional Application No. 61/906,803, filed Nov. 20, 2013; U.S. Provisional Application No. 61/907,002, filed Nov. 21, 2013; and/or U.S. Provisional Application No. 61/907,003, filed Nov. 21, 2013; each of which is incorporated by reference herein. The battery 110 may be coupled to the integrated circuit 112, e.g., via wires 130, for supplying power to the integrated circuit 112. The battery 110 may be immovable and inseparable from other components of the electronic cigarette 100, e.g., configured for use in a single electronic cigarette 100 to be discarded along with the used cigarette 100. In some embodiments, the battery 110 may be rechargeable, e.g., via a suitable electronic connection while the battery 110 is contained within the housing 101 and/or upon removal of the battery 110 from the housing 101. Exemplary batteries 110 suitable for the present disclosure include lithium ion batteries. In at least one embodiment, the battery 110 may have a maximum voltage of about 4.2V and a nominal voltage of about 3.6V, such as a lithium ion battery. Any other suitable battery 110 may be used according to the present disclosure, however.
The electronic cigarette 100 may comprise one or more integrated circuits 112 configured to control and/or receive information from one or more electronic components of the electronic cigarette 100, such as, e.g., the sensor(s) 123, the light source(s) 124, the processor 125, the memory 126, and/or the transmitter(s) 128. The integrated circuit 112 may include any of the features disclosed in U.S. application Ser. No. 13/729,396, filed Dec. 28, 2012, now U.S. Pat. No. 8,539,959; U.S. Provisional Application No. 61/918,480, filed Dec. 19, 2013; U.S. Provisional Application No. 61/906,795, filed Nov. 20, 2013; U.S. Provisional Application No. 61/907,003, filed Nov. 21, 2013; U.S. Provisional Application No. 61/847,364, filed Jul. 17, 2013; and/or U.S. application Ser. No. 14/284,194, filed May 21, 2014, and published as US 2014/0345635 A1; each of which is incorporated by reference herein. Suitable types of integrated circuits 112 according to the present disclosure may include, but are not limited to, analog, digital, and mixed signal integrated circuits, application-specific integrated circuits (ASICs), and microprocessors. In some embodiments, one or more sensor(s) 123 and/or one or more light source(s) 124 may be directly coupled to the integrated circuit 112, as shown in
Upon inhalation of the electronic cigarette, for example, a pressure sensor 123 may detect a pressure level and/or change in pressure within the electronic cigarette 100, which may in turn control one or more other components of the electronic cigarette 100. For example, information from the pressure sensor 123 may trigger control of the battery 110 and/or light source(s) 124 through the integrated circuit 112. A change in pressure detected within the electronic cigarette 100 may prompt the battery 110 to supply power to the heating element of the vaporizing unit 108, thus heating the liquid within the vaporizing unit 108 to produce a vapor. In some embodiments, the electronic cigarette 100 may include more than one pressure sensor 123, or a combination of different sensors, e.g., including a pressure sensor 123 and one or more other sensors. The pressure sensor 123 and/or any other sensor 123 may include any of the features disclosed in U.S. application Ser. No. 13/729,396, filed Dec. 28, 2012, now U.S. Pat. No. 8,539,959 and/or U.S. Provisional Application No. 61/918,480, filed Dec. 19, 2013, each of which is incorporated by reference herein.
The processor 125 may include any suitable microprocessor, e.g., a programmable microprocessor. The processor 125 may use an algorithm, such as a computer algorithm executed via a software program, to monitor and/or store data related to the use and/or the status of the electronic cigarette 100. In some embodiments, the processor 125 may be coupled to one or more sensor(s) 123, e.g., for monitoring use of the electronic cigarette 100 (or characteristics of the user) and/or the status of various components of the electronic cigarette 100.
While the foregoing discussion relates to electronic cigarettes, any of the features disclosed herein may comprise part of any other type of vaporizing device or inhalation device such as, e.g., vaping devices, electronic cigars, electronic pipes, electronic hookahs, and the like.
Any features discussed on connection with a particular embodiment may be used in any other embodiment disclosed herein. Further, other embodiments of the present disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the embodiments disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the present disclosure being indicated by the following claims.
This application claims the benefit of priority from U.S. Provisional Application No. 62/020,068, filed on Jul. 2, 2014, which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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62020068 | Jul 2014 | US |