The present disclosure relates generally to elevator systems, including elevator safety brakes and devices for activating such elevator safety brakes.
Many elevator systems utilize safety mechanisms installed on an elevator car to bring the elevator car to rest under certain conditions, such as an uncontrolled descent of the elevator car, for example. The safety mechanisms are actuated by a governor that is configured to trip at predetermined car speeds during upward or downward travel. When the governor activates in an elevator system with four safety mechanisms, for instance, a rope coupling the governor to a first safety mechanism and to a second safety mechanism beneath the first safety mechanism is immobilized. Immobilizing the rope exerts an activation force on the first and second safety mechanisms. The first safety mechanism is coupled by a linkage underneath the elevator car to a third safety mechanism on an opposite side of the elevator car. Activating the first safety mechanism causes the linkage to move towards, push, and ultimately activate the third safety mechanism. Thereafter, another linkage extending from the third safety mechanism may push or pull on a fourth safety mechanism located beneath the third safety mechanism, thereby activating the fourth safety mechanism. In short, activating the governor causes a chain reaction of the safety mechanisms.
But numerous problems exist with arrangements like this. For example, if the linkage between the first and third safety mechanism fails after the first safety mechanism is activated, both the third and fourth safety mechanisms are rendered inoperative due to the serial-like connection of the safety mechanisms. Systems that employ six, eight, or more safety mechanisms have even more to lose. As another example, the safety mechanisms of such traditional systems are not individually adjustable. Likewise, manufacturing tolerances compound in serially connected safety mechanisms, which increases the likelihood that the safety mechanisms will not activate simultaneously. Still further, many of these conventional systems employ heavier-than-necessary safety mechanisms because each safety mechanism must transfer and thus withstand the activation forces of all other safety mechanisms that follow. In the example above with four safety mechanisms, the first safety mechanism must transfer and thus withstand the forces necessary to activate the first, the third, and the fourth safety mechanisms. Depending on how the first and second safety mechanisms are coupled, the first safety mechanism may also need to transfer and thus withstand the force necessary to activate the second safety mechanism.
In some examples, an elevator system may include an elevator car that travels along guide rails in a shaft. A governor rope of a governor assembly may be attached directly or indirectly to the elevator car and may rotate a governor sheave as the governor rope moves with the elevator car. The governor sheave may be activated and prevent further movement of the governor rope when a limit speed of the elevator car is exceeded or when a free-fall condition of the elevator car is detected. When the governor sheave is activated, safety mechanisms that are attached to the elevator car are activated and bring the elevator car to rest. Each safety mechanism may include brakes that engage the guide rails only upon activation.
The example elevator system may include a device for simultaneously activating some, if not all, of the safety mechanisms. In some cases, the device may generally include a central member disposed beneath the elevator car. Separate linkages may couple the central member in parallel to the safety mechanisms. The linkages may be rigid in some examples. When the governor assembly is activated, the governor assembly may apply an activation force either directly at the central member via a governor arm that is disposed on and rotatably fixed to the central member, or indirectly via one of the safety mechanisms to the central member. Either way, the governor sheave and the governor rope impart an activation force that causes rotation of the central member. To reduce the activation force required to overcome inertia, friction, and the like in the system and activate the safety mechanisms, a torsional spring may preload the central member for rotation long before the activation force is ever transmitted. Notwithstanding, due to the way in which the safety mechanisms are coupled to the central member, rotation of the central member causes simultaneous activation of the safety mechanisms. Rotation of the central member may, in particular, place the linkages between the central member and the safety mechanisms in tension and thereby cause rotation of shafts of the safety mechanisms. Those shafts may pivot brakes of each safety mechanism into engagement with the guide rails.
The central member is configured to activate each safety mechanism independent of the integrity of the connections between the central member and the other safety mechanisms. For example, if a linkage between the central member and a third safety mechanism fails, the utility of a fourth safety mechanism will not be compromised, and the central member will transmit at least a portion of the activation force to the fourth safety mechanism. One reason for this is that some of all of the safety mechanisms are coupled only indirectly via the central member to each other and to the governor assembly.
In some cases, the central member may be coupled to each safety mechanism with a linkage, a pair of levers, and a pair of coupling members. For instance, a first lever may be rotatably fixed to a shaft of a first safety mechanism. The first lever may be adjustably coupled to a first end of a first linkage by a coupling member that is pivotably attached to the first lever at a location that is spaced apart from the shaft of the first safety mechanism. A second end of the first linkage may likewise be adjustably coupled to a coupling member, which in turn is pivotably connected to a lever that is disposed on and rotatably fixed to the central member.
Although certain example methods and apparatuses are described herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatuses, and articles of manufacture fairly falling within the scope of the appended claims either literally or under the doctrine of equivalents. Moreover, those having ordinary skill in the art will understand that reciting “a” element or “an” element in the appended claims does not restrict those claims to articles, apparatuses, systems, methods, or the like having only one of that element, even where other elements in the same claim or different claims are preceded by “at least one” or similar language. Similarly, it should be understood that the steps of any method claim need not necessarily be performed in the order in which they are recited, unless so required by the context of the claims. In addition, all references to one skilled in the art shall be understood to refer to one having ordinary skill in the art. Finally, many descriptors such as “first,” “second,” “third,” and so on herein aid the description of the drawings, but do not necessarily correspond to like descriptors in the claims.
With reference to
The elevator system 1 may further include a governor assembly 32 having a governor sheave 50 that is mounted in a top portion of the elevator shaft and a governor rope 60 wound between the governor sheave 50 and a tail sheave 51. The governor rope 60 may be tensioned by a tension weight 52 acting on the tail sheave 51. Alternatively, the governor rope 60 may be secured to a tail sheave secured in a pit of the elevator shaft. Nonetheless, the governor rope 60 may be attached to the elevator car 10 in many ways. In some examples, for instance, the governor rope 60 may be attached to the elevator car 10 via a governor arm. In other examples, such as the example shown in
When the speed of the elevator car 10 reaches or exceeds a limit speed, such as when the elevator car 10 starts to free fall, the governor sheave 50 locks. One way the governor sheave 50 may lock is by actuation of centrifugal weights that engage a toothed fixed cylinder. In some examples, the governor sheave 50 may sense a free fall state—and hence a need to lock—before the limit speed is even reached. Notwithstanding, the governor rope 60 is immobilized. This causes a pulling force on the safety activating lever 114, which amounts to an upward pulling force when the elevator car 10 exceeds a downward limit speed and which amounts to a downward pulling force when the elevator car 10 exceeds an upward limit speed. The safety activating lever 114 may be torqued in a way that actuates brakes such as safety wedges of the first safety mechanism 15a. Upon activation, the brakes engage the guide rails 30 by clamping the guide rails 30 to help bring the elevator car 10 to a safe stop. A second safety mechanism 15b, a third safety mechanism 15c, and a fourth safety mechanism 15d may also be activated by way of an example device 80 to engage the guide rails 30 and help bring the elevator car 10 to a safe stop. As explained in more detail below, the device 80 is configured to activate numerous or even all safety mechanisms in parallel, as opposed to serially. For now, as shown purely schematically in
Each safety mechanism 15a, 15b, 15c, 15d in
The example subassembly 100 of
With reference to
With reference now to
In similar fashion, the shaft 200 of the second safety mechanism 15b may be coupled to the central member 90 by way of coupling members 218, 220 and levers 222, 224. The shaft 202 of the third safety mechanism 15c may be coupled to the central member 90 by way of coupling members 226, 228 and levers 230, 232 too. And the shaft 204 of the fourth safety mechanism 15d may be coupled to the central member 90 by way of coupling members 234, 236 and levers 238, 240. Much like the first safety mechanism 15a, the second, third, and fourth safety mechanisms 15b, 15c, 15d may also be adjustable by way of, for example, adjustable connections at one or both ends of the respective linkages 84, 86, 88.
With respect to the operation of this particular example device 80, as shown best in
The clockwise rotation CWR of the central member 90 causes simultaneous rotation of the shafts 200, 202, 204 of, respectively, the second, third, and fourth safety mechanisms 15b, 15c, 15d by way of the levers 222, 224, 230, 232, 238, 240; the coupling members 218, 220, 226, 228, 234, 236; and the linkages 84, 86, 88. In particular, the shaft 200 of the second safety mechanism 15b experiences clockwise rotation CWR about a rotational axis A200 to activate the second safety mechanism 15b. The shaft 202 of the third safety mechanism 15c experiences counterclockwise rotation CCWR about a rotational axis A202 to activate the third safety mechanism 15c. And the shaft 204 of the fourth safety mechanism 15d experiences counterclockwise rotation CCWR about a rotational axis A204 to activate the fourth safety mechanism 15d.
In other words, as the shaft 134 rotates to activate the first safety mechanism 15a, the central member 90 rotates. As the central member 90 rotates, the shafts 200, 202, 204 rotate to activate, respectively, the second, third, and fourth safety mechanisms 15b, 15c, 15d. Thus the central member 90 activates at least the second, third, and fourth safety mechanisms 15b, 15c, 15d in parallel. Moreover, the central member 90 is configured to activate the second safety mechanism 15b independent of the integrity of the connections between the central member 90 and the third and fourth safety mechanisms 15c, 15d. Likewise, the central member 90 is configured to activate the third safety mechanism 15c independent of the integrity of the connections between the central member 90 and the second and fourth safety mechanisms 15b, 15d. The same goes for the fourth safety mechanism 15d: the central member 90 is configured to activate the fourth safety mechanism 15d independent of the integrity of the connections between the central member 90 and the second and third safety mechanisms 15b, 15c.
When the activation force AF is applied to the device 80 shown in
Further yet, those having ordinary skill in the art should understand that the present disclosure is in no way limited to elevator systems that employ four safety mechanisms. Any number of safety mechanisms may be coupled to a rotatable central member. Similarly, the present disclosure provides a flexible solution in that placement of the central member can vary from one application to the next, and the lengths of the linkages may likewise vary to accommodate the number and placement of the safety mechanisms and/or the placement of the central member. In the same vein, it should be understood how the present disclosure may be applicable to Type A, Type B, and Type C safeties and governor assemblies with more than one governor rope.
With respect to the example device 80 in
The activation force AF applied with respect to the example device 80 is routed through the shaft 134 of the first safety mechanism 15a. In other examples, though, the governor assembly 32 may apply the force required to activate the safety mechanisms 15a, 15b, 15c, 15d directly to the central member 90. For instance,
In this way, not one of the safety mechanisms 15a, 15b, 15c, 15d must transfer any part of the overall activation force associated with any other safety mechanism 15a, 15b, 15c, 15d. Likewise, none of the safety mechanisms 15a, 15b, 15c, 15d is at risk of being rendered inoperative if the respective linkage between the central member 90 and a different safety mechanism 15a, 15b, 15c, 15d fails.
Further, some safety mechanisms experience a problem known as “chatter” whereby the brakes of the safety mechanism do not stay firmly engaged with the guide rails. In other words, the braking force applied by the safety mechanism is not particularly smooth. To address this issue, some example devices for simultaneously activating safety mechanisms may include one or more ratchets. A ratchet may be disposed at or on a central member so that once the central member rotates to activate the safety mechanisms, the ratchet prevents the central member from rotating in a way that permits the brakes of the respective safety mechanisms to intermittently disengage from the guide rails.