This application relates to devices for producing vacuum using the Venturi effect, more particularly to such devices having increased suction flow generated with a moderate motive flow rate.
Engines, for example vehicle engines, are being downsized and boosted, which is reducing the available vacuum from the engine. This vacuum has many potential uses, including use by the vehicle brake booster.
One solution to this vacuum shortfall is to install a vacuum pump. Vacuum pumps, however, have a significant cost and weight penalty to the engine, their electric power consumption can require additional alternator capacity, and their inefficiency can hinder fuel economy improvement actions.
Another solution is an aspirator that generates vacuum by creating an engine air flow path that is parallel to the throttle, referred to as an intake leak. This leak flow passes through a Venturi that generates a suction vacuum. The problem with the presently available aspirators is that they are limited in the amount of vacuum mass flow rate they can generate, and by the amount of engine air they consume.
A need exists for improved designs that generate an increased suction mass flow rate, in particular when the motive flow is a boosted motive flow.
Devices are disclosed herein that generate increased suction mass flow rate, in particular, when the motive flow is a boosted motive flow, for example, from a turbocharger or supercharger. The devices for producing vacuum using the Venturi effect have a housing defining a suction chamber, a motive passageway converging toward the suction chamber and in fluid communication therewith, a discharge passageway diverging away from the suction chamber and in fluid communication therewith, and a suction passageway in fluid communication with the suction chamber. Within the suction chamber, a motive exit of the motive passageway is generally aligned with and spaced apart from a discharge entrance of the discharge passageway to define a Venturi gap, and the suction passageway enters the suction chamber at a position that generates about a 180 degree change in the direction of suction flow from the suction passageway to the discharge passageway.
The motive passageway and the discharge passageway both diverge in cross-sectional area away from the suction chamber as a hyperbolic or parabolic function. The motive exit of the motive passageway has a first corner radius inside the motive passageway, and the discharge entrance is generally flush with a wall of the suction chamber and transitions thereto with a second corner radius. The second corner radius is preferably larger than the first corner radius, and the cross-sectional area of the motive exit is smaller than the cross-sectional area of the discharge entrance.
The motive passageway in any of the variations of the devices disclosed herein terminates in a spout protruding into the suction chamber and disposed spaced apart from all one or more sidewalls of the suction chamber, thereby providing suction flow around the entirety of an exterior surface of the spout. The exterior surface of the spout converges toward the outlet end of the motive passageway with one or more converging angles when viewed in a longitudinal cross-section, and the suction chamber has a generally rounded interior bottom below the spout.
In all the various embodiments of the devices, the suction chamber has about a 10 mm to about a 25 mm internal width, and has an electromechanical valve in the suction passageway controlling fluid flow into the suction chamber. The electromechanical valve is preferably a solenoid valve in a normally closed position.
The devices for producing vacuum using the Venturi effect have a housing defining a suction chamber, a motive passageway converging toward the suction chamber and in fluid communication therewith, a discharge passageway diverging away from the suction chamber and in fluid communication therewith, and a suction passageway in fluid communication with the suction chamber. Within the suction chamber, a motive exit of the motive passageway is generally aligned with and spaced apart from a discharge entrance of the discharge passageway to define a Venturi gap, and the motive passageway terminates in a spout protruding into the suction chamber disposed spaced apart from all one or more sidewalls of the suction chamber thereby providing suction flow around the entirety of an exterior surface of the spout.
In all the various embodiments of the devices, the suction passageway is preferably disposed parallel to the discharge passageway, and the exterior surface of the spout converges toward the outlet end of the motive passageway. Also, the motive exit has a first corner radius inside the motive passageway, and the discharge entrance is generally flush with an end wall of the suction chamber and transitions thereto with a second corner radius. The second corner radius is larger than the first corner radius, and the motive passageway and the discharge passageway both diverge in cross-sectional area away from the suction chamber as a hyperbolic or parabolic function. The cross-sectional area of the motive exit is smaller than the cross-sectional area of the discharge entrance, and the suction chamber has a generally rounded interior bottom below the spout.
In all the various embodiments of the devices, an electromechanical valve is disposed in the suction passageway to control fluid flow into the suction chamber. The electromechanical valve is preferably a solenoid valve in a normally closed position.
Also disclosed herein are systems that include any one of the devices for producing vacuum using the Venturi effect, such as those devices described above and below. Also included in the system is a source of boost pressure fluidly connected to the motive passageway, a device requiring vacuum fluidly connected to the suction passageway, and atmospheric pressure fluidly connected to the discharge passageway. Atmospheric pressure is less than the boost pressure.
The following detailed description will illustrate the general principles of the invention, examples of which are additionally illustrated in the accompanying drawings. In the drawings, like reference numbers indicate identical or functionally similar elements, even when the first digit is different, for example, reference 100 and reference 200 distinguishing a first embodiment from a second embodiment.
As used herein, “fluid” means any liquid, suspension, colloid, gas, plasma, or combinations thereof.
Referring now to
Still referring to
In the assembled device 100, in particular, within the suction chamber 107, as shown in
Referring to
The spout 170 has a wall thickness T that may be about 0.5 mm to about 5 mm, or about 0.5 to about 3 mm, or about 1.0 mm to about 2.0 mm depending upon the material selected for the construction of the device 100.
Also, as best seen in
When device 100 is for use in a vehicle engine, the vehicle manufacturer typically selects the size of both the motive port 108 and discharge port 112 based on the tubing/hose size available for connection of the aspirator to the engine or components thereof. Additionally, the vehicle manufacturer typically selects the maximum motive flow rate available for use in the system, which in turn will dictate the area of the interior opening defined at the motive outlet end 134, i.e., the motive exit 136. Working within these constraints, the disclosed devices 100 significantly reduce the compromise between the desire to produce high suction flow rates at moderate motive flow rates provided under boost conditions of an engine. This reduction in the compromise is accomplished by changing the configuration of the orientation of the suction port 110, the suction chamber 107, including its internal width and shape, the spout of the motive port 108, the offset of the motive exit and the discharge entrance, adding the corner radii to the motive exit and/or the discharge entrance, and varying the Venturi gap VD.
In operation, the device 100, in particular the suction port 110, is connected to a device requiring vacuum (see
In a desire to increase the flow rate of air from the suction port 110 into the Venturi gap 160, the area of the Venturi gap is increased by increasing the perimeter of the discharge entrance 152 without increasing the overall inner dimension of the first motive passageway 109 (preferably with no increase in the mass flow rate). In particular, the motive exit 136 and the discharge entrance 152 are non-circular as explained in co-owned U.S. patent application Ser. No. 14/294,727, filed on Jun. 3, 2014 because a non-circular shaped having the same area as a passageway with a circular cross-section is an increase in the ratio of perimeter to area. There are an infinite number of possible shapes that are not circular, each with a perimeter and a cross sectional area. These include polygons, or straight line segments connected to each other, non-circular curves, and even fractal curves. To minimize cost a curve is simpler and easy to manufacture and inspect, and has a desirable perimeter length. In particular, elliptical- or polygonal-shaped embodiments for the internal cross-sections of the motive and discharge passageways are discussed in the co-owned application referred to above. This increase in perimeter, which is further enhanced by the first corner radius of the motive exit and the second corner radius of the discharge entrance disclosed herein, will again provide the advantage of increasing the intersection area between the Venturi gap and the suction port, resulting in an increase in suction flow.
So, as shown in
The interior of the motive passageway 109 and/or the discharge passageway may be constructed to have the same general shape. For example, the shape illustrated in
The suction passageway 111 defined by the suction port 110 may be a generally cylindrical passage of constant dimension(s) as shown in
Referring now to
The solenoid valve 260 is seated within the suction passageway 211 to control the flow of fluid therethrough. The solenoid valve 260 may be seated in a receptacle 258 defined in the lid 218b, in the container 218a, or in a portion of both thereof and includes a spring 259 seated within the chamber 207, in particular against the interior surface of the second end wall 222, and connected to a sealing member 266 of the solenoid valve 260. In
The solenoid valve 260, from left to right in
The second core 272 defines a bore 295 therethrough. The bore 295 includes a sealing member-seat portion 296 having a diameter similar to the outer dimension of the sealing member 266 and larger than an outer diameter of a spring 259, and a plurality of flow channels 298 radiating radially outward from the sealing member-seat portion 296, which may be best illustrated in
The bobbin 268 defines a core 271 in which the sealing member 266 is disposed and is translatable. The core 271 may define flow channels 293 between spaced apart guide members 294 defining the core of the bobbin. The guide members 294 are oriented parallel to the longitudinal axis of the sealing member 266 and guide the sealing member 266 as it is translated between the open position and the closed position. Hereto, for maximum fluid flow through the solenoid valve 260, the flow channels 293 are aligned with the flow channels 280 in the first core 264 and with the flow channels 298 in the second core 272. The coil 270 wound on the bobbin 268 is connected to electrical connectors (not shown) that are connectable to a source of electric current to activate the solenoid valve 260. The electrical connectors provide engine designers a plethora of options for control of the suction flow (vacuum) generated by the device 200.
With reference to the sealing member 266 of
The solenoid valve 260 of
The addition of the solenoid valve 260 in the device 200 provides the advantage of a simple, inexpensive, compact electrically activated valve to control the suction flow based on selected engine conditions through the use of a controller, such as an automobile's engine computer. This is advantageous over check valves that open and close merely in reaction to pressure changes in the system.
While the solenoid valve 260 as shown in
The devices disclosed herein may be made of a plastic material, except as noted above for component parts of the solenoid valve, or other suitable material(s) for use in a vehicle engine, one that can withstand engine and road conditions, including temperature, moisture, pressures, vibration, and dirt and debris, and may be made by injection molding or other casting or molding processes.
Although the invention is shown and described with respect to certain embodiments, it is obvious that modifications will occur to those skilled in the art upon reading and understanding the specification, and the present invention includes all such modifications.
This application claims the benefit of U.S. Provisional Application No. 62/146,444, filed Apr. 13, 2015, which is incorporated herein by reference.
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