The technical field relates generally to removing stains from articles, and more particularly, relates to devices and methods for removing oxidizable stains from clothing, textiles, fabrics, or other like articles.
One of the most common problems associated with clothing, textiles, fabrics, or other like articles is that they are susceptible to unwanted tough stains such as from wine, coffee, soda, or other beverages, blueberries, or other foods, grass, blood, and/or the like. Often such stains are not totally removed when the stained articles are washed in a wash liquor that includes detergent via a laundering process or even after being re-washed. To improve removal of such tough stains, prewash treatments, bleach, or activated peroxide compositions can be incorporated into the laundering process to help with stain removal from the article. Unfortunately, this typically requires that the entire article still be subjected to the laundering process to remove the stain.
Further, sometimes spot stain removal absent a laundering process is desired when it is not necessarily convenient to wash the entire article. Other times it is desirable to remove the stain immediately or relatively soon after the stain happens, for example to prevent the stain from setting into the article and/or to quickly restore the article to a clean and presentable condition. However, many commercially available spot stain removers are not necessarily very effective at removing many unwanted tough stains.
Accordingly, it is desirable to provide improved devices and methods for removing unwanted tough stains from clothing, textiles, fabrics, or other like articles which are convenient and do not necessarily require that the entire article be subject to a laundering process. Furthermore, other desirable features and characteristics of the various embodiments described herein will become apparent from the subsequent detailed description and the appended claims, taken in conjunction with the accompanying drawings and this background.
Devices and methods for removing oxidizable stains, and methods for forming such devices are provided herein. In accordance with an exemplary embodiment, a device for removing an oxidizable stain includes a device body having an opening and an internal space disposed therein that is in fluid communication with the opening. The device body includes a wall that at least partially surrounds the internal space. At least part of the wall is a flexible wall. A frangible wall is disposed in the internal space and separates the internal space into a first chamber and a second chamber. One or more solid components are disposed in the first chamber and include an active oxygen component. Water is disposed in the second chamber. A bleach activator component forms part of the one or more solid components in the first chamber or is included with water in the second chamber. The device is configured such that when a force is applied to strain the flexible wall, the frangible wall breaks in response to allow contact between water and the one or more solid components for activation to form a peracid solution. The one or more solid components disposed in the first chamber and water disposed in the second chamber are not in contact with each other prior to activation.
In accordance with an exemplary embodiment, a method for removing an oxidizable stain is provided. The method includes applying force to a flexible wall of a device body that at least partially surrounds an internal space to strain the flexible wall and break a frangible wall that separates the internal space into a first chamber and a second chamber. The device body is moved to facilitate mixing of one or more solid components in the first chamber with water in the second chamber for activation to form a peracid solution. The one or more solid components include an active oxygen component. A bleach activator component forms part of the one or more solid components in the first chamber or is included with water in the second chamber. The one or more solid components disposed in the first chamber and water disposed in the second chamber are not in contact with each other prior to activation. The peracid solution is fluidly communicated from the internal space through an opening of the device body onto the oxidizable stain.
In accordance with an exemplary embodiment, a method is provided for in-situ generating a peracid solution and for delivering the peracid solution onto an oxidizable stain. The method includes applying force to a flexible wall of a device body that at least partially surrounds an internal space to strain the flexible wall and break a frangible wall that separates the internal space into a first chamber and a second chamber. The device body is moved to facilitate mixing of one or more solid components in the first chamber with water in the second chamber for activation to form a peracid solution. The one or more solid components include an active oxygen component. A bleach activator component forms part of the one or more solid components in the first chamber or is included with water in the second chamber. The one or more solid components disposed in the first chamber and water disposed in the second chamber are not in contact with each other prior to activation. The peracid solution is fluidly communicated from the internal space through an opening of the device body onto the oxidizable stain.
According to a further aspect, a method is provided for pretreating a textile with a peracid solution for removing an oxidizable stain. The method includes applying force to a flexible wall of a device body that at least partially surrounds an internal space to strain the flexible wall and break a frangible wall that separates the internal space into a first chamber and a second chamber. The device body is moved to facilitate mixing of one or more solid components in the first chamber with water in the second chamber for activation to form a peracid solution. The one or more solid components include an active oxygen component. A bleach activator component forms part of the one or more solid components in the first chamber or is included with water in the second chamber. The one or more solid components disposed in the first chamber and water disposed in the second chamber are not in contact with each other prior to activation. The peracid solution is fluidly communicated from the internal space through an opening of the device body onto the oxidizable stain.
The various embodiments will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements, and wherein:
The following Detailed Description is merely exemplary in nature and is not intended to limit the various embodiments or the application and uses thereof. Furthermore, there is no intention to be bound by any theory presented in the preceding background or the following detailed description.
Various embodiments contemplated herein relate to devices and methods for removing stains from articles, and methods for forming such devices. The exemplary embodiments taught herein provide a device for treating an unwanted tough stain(s) such as from wine, coffee, soda, or other beverages, blueberries, or other foods, grass, blood, and/or the like that can be oxidized (referred to herein also as “oxidizable stain”) with a solution of one or more peroxy acids (referred to herein also as “peracid solution”) to remove the stain(s) without any post treatment rinsing or washing required.
The device includes a device body having an opening and an internal space disposed therein that is in fluid communication with the opening. The device body includes a wall that at least partially surrounds the internal space. At least part of the wall is a flexible wall. A frangible wall is disposed in the internal space and separates the internal space into a first chamber and a second chamber. One or more solid components are disposed in the first chamber and include an active oxygen component. Water is disposed in the second chamber, wherein water is herein understood to be in the form of relatively pure water, water which may include one or more other components dissolved and/or contained therein, and/or an aqueous solution. A bleach activator component forms part of the one or more solid components in the first chamber or, alternatively, is included with water in the second chamber, e.g., the bleach activator may be solubilized in water to form an aqueous solution.
A consumer or other device user can use the device to remove an oxidizable stain from a clothing garment or other like article. In an exemplary embodiment, the device user applies a force to the device body, such as by manual flexing or snapping the device body, sufficient to flex or otherwise strain the flexible wall of the device body. The applied force is transferred directly or indirectly from the straining flexible wall of the device body to the frangible wall, which breaks in response to the applied force, thereby allowing fluid communication between the first chamber and the second chamber, e.g., water (e.g., water or aqueous solution including the bleach activator and possibly surfactants, buffers, other beneficial materials, and/or the like) flowing into contact with the one or more solid components. The device user can facilitate mixing of the one or more solid components with water by moving, for example by quick short up-and-down movements or shaking, the device to help drive a chemical reaction of the components and form a peracid solution.
In an exemplary embodiment, the device includes an applicator extending distally from the opening to provide fluid communication from the internal space, through the opening, to a distal end portion of the applicator. The device user contacts the oxidizable stain with the distal end portion of the applicator to fluidly communicate and apply the peracid solution onto the oxidizable stain. In an exemplary embodiment, the peracid solution oxidizes the oxidizable stain, thereby removing the stain from the clothing garment or other like article.
In an exemplary embodiment, because the peracid solution is generated in-situ when needed, advantageously the peracid solution is fresh and therefore, relatively strong and effective at removing the oxidizable stain. Further, advantageously by separating the one or more solid components in the first chamber from water or water with the bleach activator component in the second chamber, the shelf-life of the device is extended or relatively long-lasting. In an additional advantage, the device is generally safer because the peracid solution is not formed until activation when the peracid solution is actually needed to remove an oxidizable stain. In yet another advantage, the peracid solution is color safe on a variety of textiles and fabric, for example cotton, linen, silk, wool, and/or the like. In yet another advantage, the device is convenient and relatively small enough to be carried in a purse, pocket, or put in an office drawer, or the like, and further, the device is disposable after being used to remove an oxidizable stain.
As will be discussed in further detail below, the flexible wall 19 is relatively flexible so it can be manually flexed, bent, snapped without breaking, or otherwise strained by a device user to activate components contained in the device body 16 to form a solution for removing the oxidizable stain 12. In an exemplary embodiment, the flexible wall 19 is formed of a relatively flexible plastic material such as a polyester thermoplastic material, for example polyethylene terephthalate (PET), or a polyolefin thermoplastic material, for example polyethylene, thermoplastic polyolefin (TPO), polypropylene, or the like. In an exemplary embodiment, the flexible wall 19 has a thickness of from about 0.25 to about 1 mm. The flexible wall 19 may be transparent, translucent, tinted, or otherwise colored, and may contain pigments, dyes, plasticizers, and/or other fillers for plastic materials known to those skilled in the art.
As illustrated, the device body 16 is configured as a cylindrical tube 22 having an open end 24 that defines the opening 26 and a sealed or closed end 28 that is disposed opposite the open end 24. The opening 26 is in fluid communication with the internal space 20.
The device body 16 may be sized to fit in the device users pocket, purse, carrying bag, desk drawer, or the like, as well as to be manipulated by the device user's hands for example as a convenient spot stain remover. In an exemplary embodiment, the tube 22 has a length (indicated by double headed arrow 30) of from about 50 to about 250 mm and a diameter (indicated by double headed arrow 32) of from about 5 to about 20 or 30 mm.
Disposed in and extending distally outward from the opening 26 is an applicator 34. As will be discussed in further detail below, the applicator 34 helps keep the reactive components within the device body 16, prior to activation, while being configured to provide fluid communication from the internal space 20 through the opening 26 to a distal portion 36 of the applicator 34, for example via capillary action, applying an additional force (e.g., squeezing) to the device body 16, and/or the like, once the components have been activated. The applicator 34 may be formed of or include an absorbent material such as cotton or the like, and/or may have micro- or narrow channels, bristles, nibs and/or other features for providing fluid communication from the internal space 20 onto the oxidizable stain 12. In one example, the bristles and nibs of the applicator 34 can advantageously provide mechanical action to facilitate stain removal. Additionally, the applicator 34 may be configured to allow venting of any gases, if any, produced in the internal space 20 during activation of the components, for example through the material or structure (e.g., cotton or the like, and/or micro- or narrow channels, bristles, nibs, and/or one or more vent openings formed therethrough) of the applicator 34.
As illustrated, a frangible wall 38 is disposed in and separates the internal space 20 into chambers 40 and 42. The frangible wall 38 is formed of a relatively brittle material that breaks or otherwise fractures from force transferred directly or indirectly from the flexible wall 19 when the flexible wall 19 flexed or otherwise strained. In an exemplary embodiment, the frangible wall 38 is formed of glass or a relatively brittle plastic material such as polystyrene. In an exemplary embodiment, the frangible wall 38 has a thickness of from about 80 to about 100 μm, for example about 100 μm. In an exemplary embodiment, the chambers 40 and 42, independently, have a volume of from about 2 to about 20 mL, such as from about 5 to about 15 mL, for example from about 8 to about 12 mL.
In one example and as illustrated
In an exemplary embodiment, one or more solid components 50 are disposed in the chamber 40 and water 52 is disposed in the chamber 42. In one example, the one or more solid components 50 include a mixture of an active oxygen component (e.g., in powder form) and a bleach activator component (e.g., in powder form). In an alternative example, the one or more solid components 50 include the active oxygen component (e.g., in powder form) and not the bleach activator component which is instead combined, dissolved, or otherwise incorporated into water 52 (e.g., forming an aqueous solution) in the chamber 42. Advantageously, by arranging the one or more solid components 50 in the chamber 40 that is disposed in the upper or forward portion of the internal space 20 adjacent to the applicator 34 and further, by arranging water 52 (e.g., liquid) in the chamber 42 sealed from the chamber 40 and spaced apart from the applicator 34, fluid communication from the internal space 20 via the applicator 34 is prevented at least until the frangible wall 38 is broken.
In an exemplary embodiment, the active oxygen component includes or consists essentially of sodium perborate, sodium percarbonate, sodium perphosphate, sodium persulfate, urea peroxide, perphosphate(s), persulfate(s), persilicate(s), peroxide(s) complexes with carboxylic acid, urea peroxyhydrate(s), or a combination thereof. In an exemplary embodiment, the bleach activator component includes or consists essentially of tetraacetylethylenediamine (TAED), sodium nonanoyloxybenzenesulfonate (NOBS), tetraacetyl glycoluril (TAGU), isononanoyloxybenzene sulfonate (iso-NOBS), sodium benzoyloxybenzene sulfonate (BOBS), diacetyldioxohexahydrotriazine (DADHT), pentaacetyl glucose (PAG), lauroyloxybenzenesulfonate or lauroyloxy benzenesulfonic acid sodium salt (LOBS), decanoyloxybenzoic acid (DOBA), nonoyl amido caprolacid oxybenzene sulfonate (NACA-OBS), benzoyl caprolactam (BCL), cyanopyridine, cyanamide(s), cyanomorpholine, cyanomethyl trialkyl/arylammonium salt(s), a bleach catalyst metal complex(es) such as saltern-Mn(III), Fe-TAML (tetraamido macrocyclic ligand), Mn-DEC (diethyl cyclam), and/or Mn-HMC (hexamethyl cyclam), an aerial bleach system(s) such as Mn-(Me2EBC)Cl2 (Me2EBC=4,11-dimethyl-1,4,8,11-tetraazobicyclo[6.6.2] hexadecane) and/or Fe-MeN4PY, and/or a nitrile-base activator. In one example, the bleach activator component is TAED and the active oxygen component is sodium percarbonate. In another example, the bleach activator component is NOBS and the active oxygen component is sodium perborate. In an exemplary embodiment, a mixture of more than one bleach activator component and/or more than one active oxygen component are used to provide an effective peracid cleaning solution for more than one type of stain. In one example, a peracid solution formed by NOBS (peroxynonanoic acid) and LOBS (peroxylauric acid) is used. In particular, LOBS is relatively less water soluble than NOBS and the portion of the peracid cleaning solution formed therefrom works relatively more effectively on removing hydrophobic or more oily stains while the portion of the peracid cleaning solution formed from NOBS works relatively more effectively on removing hydrophilic or more polar stains.
As will be discussed in further detail below, when a force (indicated by single headed arrow 58) is applied to strain the flexible wall 19, the frangible wall 38 breaks in response, allowing fluid communication (indicated by double headed arrow 60) between the chambers 40 and 42 and contact between water and the one or more solid components 50 to form a peracid solution (indicated by single headed arrow 62). In particular, when water contacts the active oxygen component, hydrogen peroxide (H2O2) is released. The hydrogen peroxide reacts with the bleach activator component (RCO2H) in aqueous solution to form one or more organic peroxy acids (RCO3H) where R is an organic moiety. In one example, the reaction for the formation of hydrogen peroxide from sodium perborate proceeds as according to the reaction illustrated below:
NaBO3(s)+H2O→NaBO2(aq)+H2O2,
and the liberated hydrogen peroxide reacts with NOBS (RCO2C6H4SO3Na) according to the reaction illustrated below:
RCO2C6H4SO3Na+H2O2RCO3H HOC6H4SO3Na.
In an exemplary embodiment, the reaction of NOBS and hydrogen peroxide occurs at a pH of about 9 to about 10.5 where the peroxide ionizes to form HOO− and the species for NOBS is deprotonated and proceeds according to the reaction illustrated below:
RCO2C6H4SO3Na+HOO−RCOOO−+OC6H4SO3Na.
In another example, the liberated hydrogen peroxide reacts with TAED (RCONR′R″) according to the reaction illustrated below:
RCONR′R″+H2O2RCO3H+HNR′R″.
Referring to
One or more solid components 50 as described in the foregoing paragraphs are disposed (STEP 104) in the chamber 40. Water (e.g., water or an aqueous solution of the bleach activator component) is disposed (STEP 106) in the chamber 42. In an exemplary embodiment, the frangible wall 38 surrounds the chamber 42 to define an ampule 44. The ampule 44 is at least partially filled with water. Arranging the frangible wall 38 in an internal space 20 includes positioning the ampule 44 with water in the internal space 20. The one or more solid components 50 are arranged in the chamber 40 adjacent to the ampule 44.
Referring to
The device body 16 is moved (STEP 204), for example by shaking in directions (indicated by double headed arrows 78), to facilitate mixing of one or more solid components 50 in the chamber 40 with water (e.g., water or an aqueous solution) in the chamber 42 to form a peracid solution 62. The peracid solution 62 is fluidly communicated (STEP 206) from the internal space 20 through an opening 26 via an applicator 34 onto the oxidizable stain 12. In one example, the peracid solution 62 is fluidly communicated from the internal space 20 through the opening 26 facilitated by capillary action through the applicator 34 to the distal portion 36 for application onto the oxidizable stain 12. In some embodiments, additional force may be applied to the device body 16, for example by squeezing the flexible wall 19 with the hand of the device user to help soak, wet, or otherwise saturate the applicator 34 with the peracid solution 62 for application onto the oxidizable stain 12. In an exemplary embodiment, the peracid solution 62 oxidizes the oxidizable stain 12 to remove the stain 12 without any post treatment rinsing or washing required. In another embodiment, the peracid solution 62 oxidizes the oxidizable stain 12 to remove the stain 12, leaving behind a residue which may be visible (e.g., white residue) on the article 14, for example depending upon the color of the article 14. The method 200 continues by rinsing the article 14, for example locally rinsing a portion of the article 14 with water e.g., tap water or the like, to remove the residue and allowing the article 14 to dry. In another embodiment, optionally the article 14 may be subjected to a traditional laundering process after the stain 12 has been pre-treated with the peracid solution 62.
While at least one exemplary embodiment has been presented in the foregoing detailed description of the disclosure, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the disclosure in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the disclosure. It being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the disclosure as set forth in the appended claims.