1. Statement of the Technical Field
The inventive arrangements relate to devices, such as electrical connectors, that mate with each other to establish an electrical connection therebetween.
2. Description of Related Art
Electrical connectors, such as universal serial bus (USB) connectors, are commonly used to electrically connect two or more electronic devices to each other. USB connectors take the form of plug connectors, and receptacle connectors. A USB plug connector can include a body, and a mating portion that extends from the body. The mating portion is configured to be received by the receptacle. Electrical contacts within the mating portion contact associated electrical contacts in the receptacle to establish an electrical connection between the plug connector and the receptacle.
Friction between the contacting surfaces on the plug connector and its receptacle results in a force on the plug that resists separation, or de-mating, of the plug from the receptacle. This force is commonly referred to as a “retaining force.” Because USB connectors are relatively compact, the net frictional force between the contacting surfaces of the plug connector and the receptacle is low, which in turn makes the retaining force on the plug connector low, e.g., on the order of one pound or less.
The relatively low retaining force on a typical USB plug connector often results in accidental or otherwise unintentional de-mating of the plug connector from its receptacle, which in turn results in a loss of connectivity between the devices being interconnected by way of the plug connector and receptacle. For example, accidentally pulling a cable connected to a USB plug connector with even a low level of force can cause the plug connector to partially or fully de-mate from its receptacle. Although provisions such as latches, catches, fasteners, etc. can be implemented to reduce or eliminate accidental de-mating, such provisions are impractical in many applications due to factors such as a lack of space on many portable electronic devices; the requirement in many applications for “beak away capability,” i.e., the ability to quickly and easily de-mate the plug connector and receptacle; and potential user resistance to the extra time and effort needed to manipulate fasteners, latches, catches, etc. each time the plug connector is mated and de-mated.
Embodiments of kits are provided for supplementing a retaining force between an electrical connector and a receptacle of a computing device. The kits include a shell. The shell includes a body having a first half and a second half configured to mate with the first half; and a magnet mounted on the body. The first half and the second half of the body, when mated, define a cavity configured to receive at least a portion of the electrical connector in a manner that prevents substantial relative movement between the electrical connector and the body. The kits further include a ferromagnetic element configured to be mounted on the computing device proximate the receptacle so that the magnet is operable to attract the ferromagnetic element when the electrical connector and the receptacle are mated.
In accordance with a further aspect of the claimed inventive concepts, embodiments of shells are provided for exerting a retaining force on a first device configured to mate with a second device to establish an electrical connection between the first and second devices. The shells include a body having a first half and a second half. The first and second halves are configured to be mated on a non-permanent basis. The first and second halves are further configured so that the first and second halves, when mated, define a cavity that receives at least a portion of the connector. The cavity has a periphery that substantially matches a shape of an exterior of the portion of the connector received therein. The shells further include at least one of a magnet and a ferromagnetic element mounted on the body. The magnet or the ferromagnetic element is configured to urge the shell in a mating direction of the first device when the magnet or ferromagnetic element interacts magnetically with another magnet or ferromagnetic element located proximate the second device.
In accordance with a further aspect of the claimed inventive concepts, kits are provided for increasing a retaining force between a first device and a second device configured to mate with the first device to establish an electrical connection between the first and second devices. The kits include a shell having a body configured to be assembled around at least a portion of the first device. The body is further configured to restrain the first device from substantial movement in relation to the body when the body is assembled around the first device. The kits further include a magnet and a ferromagnetic element. One of the magnet and the ferromagnetic element is mounted on the body and forms a part of the shell. The other of the magnet and the ferromagnetic element is configured to be mounted proximate the second device. The magnet and the ferromagnetic element are operable to generate a force that urges the first device toward the second device when the first and second devices are mated.
In accordance with a further aspect of the claimed inventive concepts, methods are provided for supplementing a retaining force between a first device and a second device configured to mate with the first device to establish an electrical connection between the first and second devices. The methods comprise providing a shell having a body that includes a first half and a second half configured to mate with the first half. The shell also includes at least one of a magnet and a ferromagnetic element mounted on the body. The methods further include placing the first device on a first half of the body, and aligning a second half of the body with the first half of the body. The methods also include bringing the first and second halves of the body into contact so that the first device becomes disposed in a cavity defined by the first and second halves, and securing the first half of the body to the second half of the body.
Embodiments will be described with reference to the following drawing figures, in which like numerals represent like items throughout the figures and in which:
The invention is described with reference to the attached figures. The figures are not drawn to scale and they are provided merely to illustrate the instant invention. Several aspects of the invention are described below with reference to example applications for illustration. It should be understood that numerous specific details, relationships, and methods are set forth to provide a full understanding of the invention. One having ordinary skill in the relevant art, however, will readily recognize that the invention can be practiced without one or more of the specific details or with other methods. In other instances, well-known structures or operation are not shown in detail to avoid obscuring the invention. The invention is not limited by the illustrated ordering of acts or events, as some acts may occur in different orders and/or concurrently with other acts or events. Furthermore, not all illustrated acts or events are required to implement a methodology in accordance with the invention.
The figures depict a kit 10 for increasing the retaining force on a connector. The kit 10 comprises a housing or shell 12, and a ferromagnetic element in the form of a plate member 14, as shown in
The use of the shell 12 and the plate member 14 in conjunction with a USB plug connector 15 and a notebook computer 18 is described for exemplary purposes only. The shell 12 can be configured for use with other types of connectors, and with devices other than connectors, such as thumb drives. Moreover, the plate member 14 can be configured for mounting on devices other than notebook computers.
The shell 12 is formed from a non-magnetizable material such as high-impact plastic. The shell 12 comprises a body 26 having a first half 28a, and a substantially identical second half 28b, as shown in
The first half 28a has a side surface 34a, a opposing side surface 34b, and a lower surface 36 on an underside thereof, as shown in
The side surface 34a of the first half 28a of the shell 12 substantially aligns with the side surface 38a of the second half 28b when the first and second halves 28a, 28b are mated, as depicted in
The side surfaces 34a, 34b, 38a, 38b, and the lower surface 36, 40 define the cavity 50 when the first and second halves 28a, 28b are mated. The cavity 50 is configured to receive the connector 15 in a manner that prevents substantial relative movement between the connector 15 and the shell 12. In particular, the body 60 of the connector 10 has side surfaces 62a, 62b, a top surface 64, and a bottom surface 66, as shown in
Moreover, the spacing between the opposing side surfaces 34a, 34b of the first half 28a is slightly greater than the distance between the side surfaces 62a, 62b of the connector body 60, as shown in
The lower surfaces 36, 40 of the first and second halves 28a, 28b of the shell 12 are substantially planar, to substantially match the configuration of the top and bottom surfaces 64, 66 of the connector body 60. The spacing between the lower surfaces 36, 40 of the respective first and second halves 28a, 28b when the shell 12 is assembled is slightly greater than the spacing between the top and bottom surfaces 64, 66 of the connector body 60. The surfaces 36, 40 thus restrain the connector 15 from substantial movement in relation to the shell 12 in the vertical, or “z” direction.
The side surfaces 34a, 34b, 38a, 38b each have a lip 68 formed at a forward end thereof, as shown in
Each of the side surfaces 34a, 34b, 38a, 38b also includes a curved portion 70 proximate a rearward end thereof, as shown in
The lips 68 of the first and second halves 28a, 28b of the shell 12 define a opening 76 in the shell 12 when the first and second halves 28a, 28b are mated, as depicted in
The first and second halves 28a, 28b are secured to each other by features that facilitate assembly and disassembly of the shell 12 by the user. In particular the first and second halves 28a, 28b each include two pairs of arms 80, as illustrated in
Each arm 80 has a barb 84 at a freestanding end thereof, as shown in FIGS. 7 and 9A-10. The exterior, or exposed end of each hole 82 is sized so that interference occurs between the periphery of the hole 82 and the barbs 84 of the associated arm 80 and as the first and second halves 28a, 28b of the shell 12 are mated. The interference causes each pair of arms 80 to deflect inwardly, toward each other, as the arm 80 enters its associated hole 82. The diameter of each hole 82 increases abruptly proximate an interior end thereof as shown in
The first and second halves 28a, 28b can subsequently be de-mated by prying the first and second halves 28a, 28b apart so as to cause the barbs 84 of each arm 82 to deflect inwardly when the prying force reaches a predetermined level, due to interference with the ledge within the associated hole 82. The underside of each barb 84 can be slightly tapered or angled in relation to the ledge 83 as shown in
The first and second halves 28a, 28b of the shell 12 can be secured using means other than the arms 80 in alternative embodiments. For example, the first and second halves 28a, 28b can be secured using latches, fasteners such as bolts and nuts, or other suitable means. Also, the first and second halves 28a, 28b of alternative embodiments can be interconnected on a permanent basis by a suitable means such as a film hinge or other type of formed between or otherwise connected to the first and second halves 28a, 28b.
The shell 12 further includes magnetic elements in the form of ten permanent magnets 100. Five of the magnets 100 are mounted in the first half 28a, and an additional five of the magnets 100 are mounted in the second half 28b, as shown
The magnets 100 are retained in the recesses 94 by adhesive. Other means for retaining the magnets 100, such as an interference fit, can be used in lieu of, or in addition to, adhesive. In alternative embodiments, each magnet 100 can be mounted within an associated sleeve formed from a ferrous material, and the sleeve can be embedded in an associated recess 94. The feature can help attenuate the amount of magnetic flux incident upon the connector 10 from the magnets 100.
The magnets 100 are N52 neodymium magnets having a diameter of approximately ⅛ inch. The overall number, type, size, and location of the magnets 100 is application-dependent, and can vary with factors such as the required or desired amount of attractive force between the shell 12 and the plate member 14, and the size and shape of the shell 12.
The plate member 14 is mounted on an exterior of the notebook computer 18, around the receptacle 16, so that a substantially planar major surface 93 of the plate member 14 faces outwardly, as shown in
The connector 15 can be mated with the receptacle 16 after the shell 12 has been installed on the connector 15. In particular, the mating portion 61 of the connector 15 can be substantially aligned with the receptacle 16 as shown in
A pull test was conducted to quantify the force required to remove a USB standard type A plug connector from a USB standard type A receptacle, with and without a shell substantially similar to the shell 12 described herein. The receptacle was installed in a notebook computer. A plate-member substantially similar to the plate member 14 was mounted on the notebook computer, around the periphery of the receptacle as described above. The retaining force on the plug connector, i.e., the force required to pull the fully-inserted mating portion of the connector out of the receptacle, was measured using an Instron Model 3365 scale. The scale was connected to the plug connector via the cable of the plug connector.
The results of the pull test demonstrated an increase in the retaining force on the plug connector of approximately four fold when the shell and plate member were used. More specifically, the average force required to de-mate the plug and receptacle, based on three pulls or mating/de-mating cycles, was approximately 1.1 pounds when the shell was not used. The average force required to de-mate the plug and receptacle, based on three pulls, was approximately 4.1 pounds when the shell was installed on the plug connector and the plate member was installed on the notebook computer.
It is believed that the substantial increase in retaining force available through the use of the shell 12 and plate member 14 can substantially reduce the occurrence of accidental and otherwise unintentional de-mating of USB connectors and other types of connectors and matable devices. Moreover, the configuration of the shell 12 allows the shell 12 to be retro-fit to existing connectors that otherwise do not have any means to supplement the retaining force associated therewith. In particular, a user can install the shell 12 on an existing connector 15 by placing the connector 15 in the second half 28b so that the sides of the connector body 60 substantially align with the side surfaces 38a, 38b of the second half 28b, and the bottom surface 66 of the connector body 60 rests on the lower surface 40 of the second half 28b. The mating surfaces 88a, 88b of the first half 28a can then be aligned with the respective mating surfaces 90a, 90b of the second half 28b. The first and second halves 28a, 28b can subsequently be moved toward each other so the arms 80 of the first and second halves 28a, 28b become disposed in their associated holes 82 on the other of the first and second halves 28a, 28b. The first and second halves 28a, 28b can be forced or squeezed together by hand, so that the barbs 84 on the arms 80 reach the ledge 83 within their associated hole 82, and deflect or snap outwardly to secure the first and second halves 28a, 28b to each other, thereby completing installation of the shell 12 on the connector 15.
The plate member 14 can be installed on the notebook computer 18 or other computing device using fasteners or other suitable means. The connector 15 at this point can be mated with the receptacle 16, and the shell 12 and plate member 14 will supplement the retaining force attributable to friction between contacting components of the connector 15 and the receptacle 16.
Moreover, the presence of the shell 12 and the plate member 14 does not necessitate any extra steps in the mating or de-mating processes for the connector 15 and the receptacle 16. Also, because the shell 12 and plate member 14 supplement the retaining force on the connector 15 without the use of mechanical interconnections, such as catches or latches, the connector 15 retains its break away capability, i.e., its ability to be quickly and easily de-mated from the receptacle 16.
The shell 12 and plate member 14 of alternative embodiments can be configured so that the magnetic elements associated therewith are mounted on the notebook computer 18 or other computing device that receives the connector 15, rather than on the connector 15. For example, in alternative embodiments of the plate member 14 and the shell 12, the entire plate member 14 can be formed from a magnetic material, and ferromagnetic elements can be mounted on or proximate the forward faces 98a, 98b of the of the shell 12 so that the magnetic plate member magnetically attracts the ferromagnetic elements when the connector 15 is mated with the receptacle 16. In other alternative embodiments, magnets, such as the magnets 100, can be embedded in a shell adapted to be mounted on the notebook computer 18, and a ferromagnetic plate member can be mounted on the connector 15 using a shell or other suitable means.