Photovoltaics (PV) is a method of generating electrical power by converting solar radiation into direct current electricity using semiconductors that exhibit the photovoltaic effect. Photovoltaic power generation can employ solar panels composed of a number of solar cells containing a photovoltaic material.
Traditional inorganic photovoltaics (PV) use a semiconductor p-n junction to absorb light, create free-carriers and transport those carriers to generate power. An alternative method to convert light into electric energy is by internal photo-emission of hot electrons over a Schottky barrier. See, e.g., E. W. McFarland and J. Tang, “A photovoltaic device structure based on internal electron emission,” Nature, vol. 421, no. 6923, pp. 616-8, February 2003, which is entirely incorporated herein by reference.
Recognized herein are various limitations with devices currently available for converting light into electric (or electrical) energy. For instance, a device having a Schottky diode composed of thin gold layer on titanium dioxide may convert light into electric energy by internal photo-emission, but such a device may be limited by various competing processes, such as charge transfer from metal to dye, dye luminescence and non-radiative de-excitation by coupling to phonons. Although some devices may include metallic nanostructures, metallic nanostructures may exhibit strong optical resonances due to collective oscillations of electrons (known as plasmons) that result in strong absorption and scattering of light. Devices that operate by internal photo-emission may use hot electron flow from metal nanostructures instead of dyes over a Schottky barrier for harnessing and sensing light, but such devices may convert only a small portion of the incident energy into hot electrons; a significant part of the energy of a plasmon decays radiatively and is lost.
This disclosure provides devices, systems and methods for efficiently coupling light by internal photo-emission to produce hot electrons that can be utilized, for example, for power production or photo-detection. In some embodiments, in the first stage, hot electrons are produced in conducting structures by combined electric and magnetic resonances that can allow nearly complete absorption of light. In a second stage, the hot electrons are transferred over a Schottky barrier, either via internal photo-emission or direct tunneling. In addition to providing for strong absorption, this method also enables photon capture over a broad spectral bandwidth or in narrow wavelength bands determined by device geometry and material composition. Narrow wavelength absorbers can be tuned to have single or multiple absorption bands. Devices based on this concept can be designed such that the absorption is independent of incident polarization and angle. These designs lend themselves to a substantially thin form factor and can be readily extended to flexible and conformal sensors and energy harvesters.
An aspect of the disclosure provides a device for collecting electromagnetic energy. The device comprises a first layer comprising electrically conductive nanostructures. The first layer is adapted to generate hot electrons upon exposure to electromagnetic energy. The device comprises a second layer adjacent to the first layer. The second layer comprises a semiconductor material. An interface between the first and second layers comprises a Schottky barrier to charge flow upon exposure of the device to electromagnetic energy. The device further includes a third layer adjacent to the second layer. The third layer comprises an electrically conductive material. Upon exposure of the device to electromagnetic energy, the nanostructures in the first layer generate localized surface plasmon resonances that resonantly interact with the third layer to produce power.
In an embodiment, upon exposure of the device to electromagnetic energy, combined responses of the first layer and the third layer results in a resonant electric response to impinging electromagnetic energy from the direction of the first layer. In another embodiment, the third layer forms a Schottky contact with the second layer. In another embodiment, the third layer forms an ohmic contact with the second layer. In another embodiment, the device further comprises an electrode that is adjacent to the second and third layers. The electrode can be laterally adjacent to the second layer, and the electrode can form an ohmic contact with the second layer.
In an embodiment, the third layer forms an ohmic contact with the second layer. In another embodiment, the device further comprises a fourth layer adjacent to the third layer. The fourth layer can form electric and magnetic resonances with the first layer.
In another embodiment, the electrically conductive nanostructures of the first layer and/or the electrically conductive material of the third layer include one or more materials selected from the group consisting of aluminum, silver, gold, copper, platinum, nickel, copper, iron, tungsten, yttrium oxide, palladium oxide, graphite and graphene. In another embodiment, the semiconductor material includes one or more materials selected from the group consisting of titanium oxide, tin oxide, zinc oxide, silicon, diamond, germanium, silicon carbide, gallium nitride, cadmium telluride.
In an embodiment, the electrically conductive nanostructures of the first layer are included in a plurality of elongate rows. In another embodiment, the electrically conductive nanostructures of the first layer are included in one or more three-dimensional pillars. An individual pillar of the one or more three-dimensional pillars can have a height to width ratio greater than one. In another embodiment, the individual pillar has a taper angle between about 50 degrees and 90 degrees in relation to a base of the individual pillar. In another embodiment, the individual pillar has an aspect ratio of at least about 2:1. In another embodiment, the individual pillar has an aspect ratio of at least about 10:1.
In an embodiment, the first layer is optically transparent. In another embodiment, the device further comprises a fourth layer adjacent to the first layer. The fourth layer can comprise a semiconductor material. In another embodiment, the first layer comprises one or more probe molecules adsorbed on an exposed surface of the first layer. The one or more probe molecules can be adapted to (i) interact with an analyte in a solution that is in contact with the first layer and (ii) modulate power generated in and/or current flow through the device. In an embodiment, the first layer comprises a matrix of nanoparticles. In another embodiment, individual nanoparticles of the of the first layer has particle sizes from about 1 nanometer (nm) to 100 nm. In one embodiment the nanoparticles are comprised of one or more materials selected from the group consisting of aluminum, silver, gold, copper, platinum, nickel, copper, iron, tungsten, yttrium oxide, palladium oxide. In another embodiment, the matrix includes one or more materials selected from the group consisting of titanium oxide, tin oxide, zinc oxide, silicon, diamond, germanium, silicon carbide, gallium nitride, cadmium telluride.
In an embodiment, the second layer has a thickness from about 1 nanometer (nm) to 500 nm. In another embodiment, the electrically conductive nanostructures are disposed in a patterned array in the first layer.
In an embodiment, the first layer comprises one or more openings extending through the first layer. In another embodiment, portions of the second layer are exposed through the one or more openings of the first layer. In another embodiment, the third layer is isolated from the first layer.
Another aspect of the disclosure provides a system for collecting electromagnetic energy. The system comprises one or more electromagnetic energy collection devices. An individual electromagnetic energy collection device comprises a first electrically conductive layer adjacent to a semiconductor layer. The first electrically conductive layer forms a Schottky barrier to charge flow at an interface between the first electrically conductive layer and the semiconductor layer. The device further comprises a second electrically conductive layer adjacent to the semiconductor layer and disposed away from the first electrically conductive layer. The second electrically conductive layer forms (i) an ohmic contact with the semiconductor layer, or (ii) a Schottky barrier to charge flow at an interface between the second electrically conductive layer and the semiconductor layer. Upon exposure of the device to electromagnetic energy, the first electrically conductive layer generates localized surface plasmon resonances that resonantly interact with the second electrically conductive layer to produce power.
In an embodiment, the semiconductor layer has a thickness from about 1 nanometer (nm) to 500 nm. In another embodiment, the semiconductor layer has a thickness from about 1 nm to 100 nm.
In an embodiment, the second electrically conductive layer forms a Schottky barrier to charge flow at the interface between the second electrically conductive layer and the semiconductor layer. In another embodiment, the system comprises a plurality of electromagnetic energy collection devices. In another embodiment, the electromagnetic energy collection devices are electrically coupled to one another in series. In another embodiment, upon exposure of the system to electromagnetic energy, combined responses of the first electrically conductive layer and the second electrically conductive layer results in a resonant electric response to impinging electromagnetic energy from the direction of the first electrically conductive layer. In another embodiment, the device further comprises a contact that is adjacent to the semiconductor layer and the second electrically conductive layer. The contact can be laterally disposed in relation to the semiconductor layer. The contact can form an ohmic contact with the semiconductor layer.
In an embodiment, the first electrically conductive layer includes electrically conductive nanostructures. In another embodiment, the electrically conductive nanostructures and/or the second electrically conductive layer include one or more materials selected from the group consisting of aluminum, silver, gold, copper, platinum, nickel, copper, iron, tungsten, yttrium oxide, palladium oxide, graphite and graphene.
In an embodiment, the electrically conductive nanostructures are included in a plurality of elongate rows. In another embodiment, the electrically conductive nanostructures are included in one or more three-dimensional pillars. An individual pillar of the one or more three-dimensional pillars can have a height to width ratio greater than one. In another embodiment, the individual pillar has a taper angle between about 50 degrees and 90 degrees in relation to a base of the individual pillar. In another embodiment, the individual pillar has an aspect ratio of at least about 2:1. In another embodiment, the individual pillar has an aspect ratio of at least about 10:1. In another embodiment, individual nanostructures of the electrically conductive nanostructures have particle sizes from about 1 nanometer (nm) to 100 nm.
Additional aspects and advantages of the present disclosure will become readily apparent to those skilled in this art from the following detailed description, wherein only illustrative embodiments of the present disclosure are shown and described. As will be realized, the present disclosure is capable of other and different embodiments, and its several details are capable of modifications in various obvious respects, all without departing from the disclosure. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
All publications, patents, and patent applications mentioned in this specification are herein incorporated by reference to the same extent as if each individual publication, patent, or patent application was specifically and individually indicated to be incorporated by reference.
The novel features of the invention are set forth with particularity in the appended claims. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the invention are utilized, and the accompanying drawings of which:
a schematically illustrates a device in a narrow band sensor configuration.
a schematically illustrates a high-aspect ratio broad-bandwidth energy collector with a top ohmic layer.
While various embodiments of the invention have been shown and described herein, it will be obvious to those skilled in the art that such embodiments are provided by way of example only. Numerous variations, changes, and substitutions may occur to those skilled in the art without departing from the invention. It should be understood that various alternatives to the embodiments of the invention described herein may be employed.
The term “hot electron,” as used herein, generally refers to non-equilibrium electrons (or holes) in a semiconductor. This term can refer to electron distributions describable by the Fermi function, but with an elevated effective temperature. Hot electrons can quantum mechanically tunnel out of the semiconductor material instead of recombining with a hole or being conducted through the material to a collector.
The term “electromagnetic energy,” as used herein, generally refers to electromagnetic radiation (also “light” herein), which is a form of energy exhibiting wave and particle-like behavior. Electromagnetic radiation includes radio waves, microwaves, infrared radiation, visible light, ultraviolet radiation, X-rays and gamma rays. Electromagnetic radiation includes photons, which is the quantum of the electromagnetic interaction and the basic of light.
The term “pitch,” as used herein, generally refers to the center-to-center distance between features, such as, for example, like features. In an example, a pitch is the center-to-center distance between pillars or openings in a material layer.
The term “adjacent to,” as used herein, generally refers to “next to” or “adjoining,” such as in contact with, or in proximity to. A layer, device or structure adjacent to another layer, device or structure is next to or adjoining the other layer, device or structure. In an example, a first layer that is adjacent to a second layer is directly next to the second layer. In another example, a first layer that is adjacent to a second layer is separated from the second layer by a third (intermediate) layer. Adjacent components of any device described herein are in such contact or proximity to each other such that the device functions, such as for a use described herein. In some instances, adjacent components that are in proximity to each other are within 20 micrometers (“microns”) of each other, within 10 microns of each other, within 5 microns of each other, within 1 micron of each other, within 500 nanometers (“nm”) of each other, within 400 nm of each other, within 300 nm of each other, within 250 nm of each other, within 200 nm of each other, within 150 nm of each other, within 100 nm of each other, within 90 nm of each other, within 80 nm of each other, within 75 nm of each other, within 70 nm of each other, within 60 nm of each other, within 50 nm of each other, within 40 nm of each other, within 30 nm of each other, within 25 nm of each other, within 20 nm of each other, within 15 nm of each other, within 10 nm of each other, within 5 nm of each other, or the like. In some instances, adjacent components that are in proximity to each other are separated by vacuum, air, gas, fluid, or a solid material (e.g., substrate, conductor, semiconductor, or the like).
The term “ohmic,” as used herein, generally refers to a material that behaves in accordance with Ohms law, namely V=I*R, where ‘V’ denotes electrical potential, ‘I’ denotes current and ‘R’ denotes resistance.
This disclosure provides devices, systems and methods that can be used to collect electromagnetic energy. In some examples, systems and devices of the disclosure can collect electromagnetic energy with increased total external efficiency in relation to other devices that collect electromagnetic energy based on internal-photoemission.
An aspect of the disclosure provides a device for collecting or harvesting electromagnetic energy. The device comprises a first layer comprising electrically conductive nanostructures. The first layer is adapted to generate hot electrons upon exposure of the first layer to electromagnetic energy. The first layer can include one or more openings extending through the first layer. The one or more openings can have various shapes and be distributed in various patterns. In some cases, the one or more openings have cross-sections that are circular, triangular, square, rectangular, pentagonal, hexagonal, heptagonal, octagonal, or partial shapes or combinations thereof. The one or more openings can include multiple openings that can be distributed along elongate rows that are parallel to one another, or along a first set of rows that are parallel to one another and a second set of rows that are orthogonal to the first set of rows.
The device can further include a second layer adjacent to the first layer. The second layer can include a semiconductor material. In some situations, portions of the second layer are exposed through the one or more openings of the first layer. An interface between the first and second layers can include a Schottky barrier to charge flow upon exposure of the device to electromagnetic energy.
The device can further include a third layer adjacent to the second layer. The third layer comprises an electrically conductive material. In some cases, upon exposure of the device to electromagnetic energy, nanostructures in the first layer generate localized surface plasmon resonances that resonantly interact with the third layer to produce power.
The first layer can be isolated from the third layer. In an example, the third layer is physically isolated from the first layer. In another example, the first layer is electrically isolated from the first layer. In some cases, the first and third layers are in electrical contact with one another through the second layer.
The device of
The external load can be electrically coupled to the first layer 203 and the second layer 204. In an example, a first terminal (e.g., positive terminal) of the external load is coupled to a first electrode in electrical contact with the first layer 203, and a second terminal of the external load is coupled to a second electrode in electrical contact with the second layer 204.
During operation of the device of
In an example, during operation of the device of
The semiconductor 209 can be doped or undoped. In some cases, the semiconductor 209 is doped n-type or p-type, while in other cases the semiconductor 209 is intrinsic. In some cases, the semiconductor 209 is doped n-type with the aid of nitrogen or phosphorous, and p-type with the aid of boron or aluminum. The semiconductor 209 has a Fermi level 210 between valence and conduction bands of the semiconductor 209. The valence and conduction bands of the semiconductor 209 are separated by a band gap 211 (“Eg”). In some examples, the band gap is from about 0.1 eV to 10 eV, 0.1 eV to 3.5 eV, or 0.2 eV to 1.0 eV. In some examples, the semiconductor 209 includes TiOx and the band gap is about 3 eV.
This disclosure provides methods for the collection of electromagnetic radiation and the conversion of collected electromagnetic radiation to electric energy. In some embodiments, an energy collection device includes a patterned conducting top contact layer whose geometry is tailored to maximize absorption of incoming light.
a and 2b show an example of an energy collection device. In the illustrated examples, the energy collection device can be a sensor. In a sensor configuration, an external bias may be applied to improve light detection.
Combined responses of the top conductor layer 101 and bottom conductor layer 102 can result in a resonant electric response to impinging light from the direction of the top conductor layer 101. These electric resonances also excite current loops that form magnetic resonances. See, e.g., J. Hao, J. Wang, X. Liu, W. J. Padilla, L. Zhou, and M. Qiu, “High performance optical absorber based on a plasmonic metamaterial,” Applied Physics Letters, vol. 96, no. 25, p. 251104, 2010, which is entirely incorporated herein by reference.
With reference to
The geometry of the top contact layer 101 can be selected or otherwise provided such that hot carriers are generated within one mean free path of the Schottky contact for efficient operation. In some examples, the top contact layer 101 has a cross-section that is circular, triangular, square, rectangular, pentagonal, hexagonal, heptagonal, octagonal, or partial shapes or combinations thereof.
The wavelength sensitivity can be dependent on one or more of (1) pitch 110 of the device, which can be the mean distance between adjacent top contact layers (see
The bottom conductor layer 102 can either (a) form an ohmic contact with the semiconductor layer 103, or (b) form a Schottky barrier with the semiconductor layer 103 if a lateral ohmic contact 104 is used. In some examples, the bottom conductor layer 102 is selected or otherwise configured to form a resonance with the top conductor layer 101 to increase absorption. The benefit of choosing a conductor that forms an ohmic contact with the semiconductor layer 103 is that it reduces the distance traveled through the semiconductor 103, thereby minimizing thermal losses.
An ohmic contact can be obtained when there is negative or no barrier to the flow of electrons from a semiconductor to a metal. The thickness of the bottom conductor layer 102 can be such that an ohmic contact with the semiconductor 103 is provided. The bottom conductor layer 102 in some cases is thin enough to not form a resonance at the frequencies of light of interest. In some cases, a third conductor layer can be provided above the bottom conductive layer 102 to create an Ohmic contact with the semiconductor layer. The material properties of the bottom conductor layer 102 may be similar to the materials used in the lateral contact 104. The third conductor layer can be provided to match boundary conditions, such as to match crystalline structures between material layers. The thickness of the bottom conductor layer 102 in such a case can be selected such that the third conductor layer does not form resonances upon light incident on the top conductor layer 101.
In cases in which a lateral ohmic contact 104 is provided (option (b) above), the optical absorption of the device of
The top conductor layer 101 can include one or more of Au, Ag, Al, Cu, Pt, Pd, Ti, indium tin oxide (ITO), Ru, Rh, or graphene. The top conductor layer 101 can include nanoparticles, such as, for example, nanoparticles of Au, Al, Ag, Cu, Pt, Pd, Ti, Pt, or combinations thereof, which may be embedded in a composite matrix. The semiconductor layer 103 can be formed of an n-type or p-type semiconductor, and can form a Schottky barrier with top conductor layer 101. The semiconductor layer 103 can include one or more semiconducting or insulating material, such as Group II-VI material, Group III-V materials, and Group IV material. In some examples, the semiconductor layer 103 includes one or more of TiOx (e.g., TiO2), SnOx (e.g., SnO2), ZnO, silicon, carbon (e.g., diamond), germanium, SiC and GaN. These can be used to create Schottky barriers in depending upon the energy of the hot electrons in the plasmon excitation. The bottom conductor layer 102 can include one or more of Au, Ag, Al, Cu, Pt, Pd, Ti, ITO, Ru, Rh, Mn, Mg, C and graphene. In some examples, the bottom conductor layer 102 is formed of Ti for visible light applications. The lateral ohmic contact 104 can be formed of Au, Ag, Al, Cu, Pt, Pd, Ti, ITO, Ru, Rh, Mn, Mg, C and graphene or combinations (e.g., alloys thereof).
The top conductor layer 101 of
The openings in the top conductor layer 101 can have various shapes and configurations. The openings can have cross-sections that are circular, triangular, square, rectangular, pentagonal, hexagonal, heptagonal, octagonal, or partial shapes or combinations thereof The openings can extend through at least a portion of the top conductor layer 101. In some cases the openings extend through only a portion of the top conductor layer 101, while in other cases the openings extend substantially through the top conductor layer 101 and expose portions of the semiconductor layer 103.
The openings can have a pitch from about 1 nm to 5000 nm, 10 nm to 5000 nm, 100 nm to 5000 nm, 200 nm to 5000 nm, or 400 nm to 2500 nm. An opening can have a width (e.g., distance between adjacent features of the top conductor layer 101) from about 1 nm to 2000 nm, 10 nm to 2000 nm, 100 nm to 2000 nm, or 100 nm to 300 nm.
In some embodiments, the top conductor layer 501 includes one or more conducting materials selected from Al, Ag, Au, Cu, Ni, Pt, and Pd. The top conductor layer 501 can be covered by a transparent electrode (not shown), which can be formed of one or more of ITO, silver, graphene, fluorine doped tin oxide (FTO), doped zinc oxide, carbon nanotubes in organic medium or other conducting transparent or near transparent materials. The transparent electrode can be provided as a continuous sheet or one or more nanostructures (e.g., nanowires). These configurations also exhibit symmetry and therefore will enable both angle independent and polarization independent response.
In an alternative configuration, the top layer may not be nanopatterned at all and in such case the configuration may support Fabry-perot resonances between the top metal layer and bottom metal layer. Wavelength sensitivity in this case can be obtained by the changing the thickness or refractive index of the semiconductor layer 503. Fabry-perot resonances in this configuration can generate hot electrons in the top conductor layer 501.
In some examples, modulating the index of refraction of surrounding medium through electro-optics, acousto-optics, or liquid crystals can change the optical response as a function of wavelength, creating a tunable collector of electromagnetic energy, such as, for example, a detector or other sensor. In this configuration the modulation can be controlled by a time varying input signal, from an acoustic, optic and/or electrical signal enabling a dynamically controllable collector. In some examples, wavelength tunable detection can be achieved by stretching or compressing the top and bottom conductor layers 501, 502 using an electric/optical to mechanical motion conversion mechanism.
As an alternative, multiple sensors can be configured in an array such that each sensor generates a unique signal specific to its location and the incident light intensity and wavelength at that location. In some cases, the bottom conductor 102 of
These high aspect ratio pillars create cavity resonances that also interact with the bottom metal film through Fabry-Perot resonances. The performance of the broadband absorber can be varied and optimized by tuning the aspect ratio or taper angle 308 of the Pillar as shown in
The semiconductor layer 303 can have a thickness 312 from about 1 nanometer (nm) to 1000 nm, 1 nm to 100 nm, or 1 nm to 50 nm. In some examples, the semiconductor layer 303 has a thickness 312 from about 20 nm to 500 nm, or 20 nm to 150 nm. In some examples, for optical absorption the thickness 312 is below 100 nm.
a and 8b show another electromagnetic radiation collector.
In some cases, the top transparent conductor layer 405 can be opaque to a desired portion of the electromagnetic spectrum, effectively filtering out desired frequencies of light while enabling other frequencies of light to penetrate into the collector. In this configuration, the device can operate as a broad spectrum sensor and energy collector tailored to a desired electromagnetic spectrum. This could enable self-powering sensors or filtering undesired light. For example, the material properties of the top transparent conductor layer 405 can be selected such that a portion of incident light comes in contact with the top conductor layer 401 to generate electrons, which electrons are used to power the device and provide sensing capabilities.
This disclosure provides devices that can be used as biological and/or chemical sensors. With reference to
The device of
The device of
In an example, during operation of the device of
The device of
An electromagnetic energy collection system can include one or more electromagnetic energy collection devices described above or elsewhere herein. In cases in which the system includes a plurality of electromagnetic energy collection devices, individual devices can be coupled to one another in series or in parallel. In an example, individual electromagnetic energy collection devices are coupled in series by electrically connecting a bottom conductor layer of a first electromagnetic energy collection device to a top conductor layer of a second electromagnetic energy collection device, and electrically connecting a bottom conductor of the second electromagnetic energy collection device to an external load or to a top conductor of a third electromagnetic energy collection device. A top conductor of the first electromagnetic energy collection device can be electrically coupled to a bottom conductor of a fourth electromagnetic energy collection device or to the external load.
Another aspect of the disclosure provides a method for forming a device that is adapted to collect electromagnetic radiation (or energy). The method can include forming a semiconductor layer adjacent to a surface of a first metallic layer, and forming a lateral contact adjacent to the semiconductor layer and the first metallic layer. A second metallic layer can then be formed adjacent to the semiconductor layer.
In some examples, the device is formed by vapor phase delivery methods. In some examples, the device is manufactured by sputtering. In this case, both the semiconductor and the metal can be deposited using one chamber, which may decrease manufacturing time. As an alternative, separate chambers may be used. In some cases, the electromagnetic radiation collection device is formed in a vacuum chamber or an inert environment (e.g., Ar or He background) using one or more vapor phase delivery techniques. In other examples, the device can be formed through solution delivery methods. In other examples, the device can be formed through a combination of vapor phase and solution delivery methods.
With reference to
Next, in a second operation 1002, a semiconductor layer is formed adjacent to the first layer. In some examples, the semiconductor layer is formed directly on the first layer. The semiconductor layer can be formed by depositing the semiconductor layer on the first layer, such as by using a vapor deposition technique. Examples of vapor phase deposition techniques include atomic layer deposition (ALD), chemical vapor deposition (CVD), or physical vapor deposition (PVD), or variants thereof, such as, for example, plasma-enhanced ALD or plasma-enhanced CVD. In an example, the semiconductor layer includes silicon, which is deposited by bringing the first layer in contact with Si2H6 at a temperature (of the first layer) from about 500° C. to 900° C.
Next, in a third operation 1003, the semiconductor layer is chemically doped n-type or p-type. In an example, the semiconductor layer is doped n-type with the aid of a precursor of an n-type chemical dopant. The precursor can include NH3 or PH3. If the semiconductor layer is intended to be doped p-type, then a precursor of a p-type chemical dopant can be used, such as, for example, B2H6.
The semiconductor layer can be doped by exposing the first layer to a precursor of an n-type or p-type chemical dopant while the semiconductor layer is being deposited on the first layer, or after the semiconductor layer is formed adjacent to the first layer. In some cases, if doping is to be performed after the semiconductor layer is formed, then the semiconductor layer can be exposed to a precursor of the n-type or p-type chemical dopant and concurrently or subsequently annealed to drive the n-type or p-type chemical dopant into the semiconductor layer.
As an alternative, the semiconductor layer can be doped n-type or p-type after the semiconductor layer is formed adjacent to the first layer. In an example, the semiconductor layer can be doped n-type or p-type by ion implantation.
Next, in a fourth operation 1004, a lateral contact is formed adjacent to the semiconductor layer and the first layer. The lateral contact can include a material that forms an ohmic contact with the semiconductor layer. In an example, the lateral contact is formed by removing a portion of the semiconductor layer, such as with the aid of photolithography. For instance, the semiconductor layer can be covered with a photoresist (e.g., poly(methyl methacrylate), poly(methyl glutarimide), phenol formaldehyde resin) and an edge portion of the semiconductor layer can be exposed and developed, and subsequently removed (e.g., using a rinse/wash) to provide a mask. Next, an anisotropoic etch (e.g., KOH) can be used to etch the semiconductor layer to the first layer to expose a lateral portion of the first layer. Next, the lateral contact can deposited adjacent to the first layer and the semiconductor layer, such as, for example, with the aid of a vapor phase deposition technique (e.g., PVD). In an example, the lateral contact is a silicide that is formed by exposing the first layer to a silicon precursor (e.g., Si2H6) and a carbon precursor (e.g., CH4) to form the silicide adjacent to the first layer and the semiconductor layer. The lateral contact can be formed at a temperature from about 500° C. to 900° C.
Following formation of the lateral contact, the mask adjacent to the semiconductor layer can be removed, such as, for example, by exposing the mask to an isotropic chemical etchant (e.g., HF, HNO3, H2SO4) or using chemical-mechanical planarization (CMP). The nascent device can now include the first layer and the semiconductor layer and lateral contact adjacent to the first layer.
Next, in a fifth operation 1005, a second layer is formed adjacent to the semiconductor layer. The second layer can be formed of a second metallic material that forms a Schottky contact with the semiconductor layer. The second layer can be formed by providing a photoresist over the semiconductor layer and the lateral contact, exposing the semiconductor layer through the photoresist to provide a mask that covers the lateral contact. The second metallic material can then be deposited over the semiconductor layer to provide the second layer adjacent to the semiconductor layer. The second metallic material can be provided using a vapor phase deposition technique, such as PVD (e.g., sputter deposition). The mask can then be removed to provide the device having the second layer adjacent to the semiconductor layer, and the lateral contact exposed.
In cases in which the second metallic material is to be provided as elongate features (see, e.g.,
In cases in which the second layer is to have the configurations of
Controllers and systems can be used to control and regulate the growth of electromagnetic radiation collection devices of the disclosure. In an example, a control system is provided to control various process parameters, such as, for example, substrate and/or substrate holder (or susceptor) temperature, reactor pressure, reaction space pressure, reaction chamber pressure, plasma generator pressure, the flow rate of gas (e.g., Si2H6) into a plasma generator, the flow rate of gas into a reaction space, the rate at which the substrate is moved from one reaction space to another, the rate at which the substrate rotates during thin film formation, power to a plasma generator (e.g., direct current or radio frequency power), and a vacuum system in fluid communication with the reaction chamber. The pressure of the reaction chamber can be regulated with the aid of a vacuum system. The vacuum system can comprise various pumps configured to provide vacuum to the reaction chamber, such as, e.g., one or more of a turbomolecular (“turbo”) pump, a cryopump, an ion pump and a diffusion pump, in addition to a backing pump, such as a mechanical pump.
Devices, systems and methods of the disclosure may be combined with or modified by other devices, systems and methods, such as those described in E. W. McFarland and J. Tang, “A photovoltaic device structure based on internal electron emission,” Nature, vol. 421, no. 6923, pp. 616-8, February 2003; U. Kreibig and M. Vollmer, Optical Properties of Metal Clusters. Springer, 1995; R. Kostecki, S. Mao, “Surface Plasmon-Enhanced Photovoltaic Device,” U.S. Patent Pub. No. 2010/0175745 A1; M. W. Knight, H. Sobhani, P. Nordlander, and N. J. Halas, “Photodetection with active optical antennas,” Science (New York, N.Y.), vol. 332, no. 6030, pp. 702-4, May. 2011; Y. Lee, C. Jung, J. Park, H. Seo, and G. Somorjai, “Surface Plasmon-Driven Hot Electron Flow Probed with Metal-Semiconductor Nanodiodes,” Nano Letters, vol. 11, no. 10, pp. 4251-5, October 2011; J. Hao, J. Wang, X. Liu, W. J. Padilla, L. Zhou, and M. Qiu, “High performance optical absorber based on a plasmonic metamaterial,” Applied Physics Letters, vol. 96, no. 25, p. 251104, 2010; M. K. Hedayati, M. Javaherirahim, B. Mozooni, R. Abdelaziz, A. Tavassolizadeh, V. S. K. Chakravadhanula, V. Zaporojtchenko, T. Strunkus, F. Faupel, and M. Elbahri, “Design of a perfect black absorber at visible frequencies using plasmonic metamaterials.,” Advanced materials (Deerfield Beach, Fla.), vol. 23, no. 45, pp. 5410-4, December 2011; and C.-hung Lin, R.-lin Chem, and H.-yan Lin, “Nearly perfect absorbers in the visible regime,” Optics Express, vol. 19, no. 2, pp. 686-688, 2011, each of which is entirely incorporated herein by reference.
It should be understood from the foregoing that, while particular implementations have been illustrated and described, various modifications can be made thereto and are contemplated herein. It is also not intended that the invention be limited by the specific examples provided within the specification. While the invention has been described with reference to the aforementioned specification, the descriptions and illustrations of the preferable embodiments herein are not meant to be construed in a limiting sense. Furthermore, it shall be understood that all aspects of the invention are not limited to the specific depictions, configurations or relative proportions set forth herein which depend upon a variety of conditions and variables. Various modifications in form and detail of the embodiments of the invention will be apparent to a person skilled in the art. It is therefore contemplated that the invention shall also cover any such modifications, variations and equivalents. It is intended that the following claims define the scope of the invention and that methods and structures within the scope of these claims and their equivalents be covered thereby.
This application claims the benefit of U.S. Provisional Application No. 61/559,583, filed Nov. 14, 2011, which application is entirely incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/US12/64872 | 11/13/2012 | WO | 00 | 5/13/2014 |
Number | Date | Country | |
---|---|---|---|
61559583 | Nov 2011 | US |