The present invention relates to devices, systems and methods for use in fixing fasteners to bone tissue.
In orthopedic surgery it is common to secure a bone screw to a patient's bone. Bone fracture repair is surgery to fix a broken bone using plates, nails, screws, or pins. It is common in the treatment of fractures to attach a plate to the bone utilizing bone screws. The resulting construct prevents motion of the fractured bone so that the bone can heal. Alternatively, one or more screws may be inserted across the break to hold it in place.
In the treatment of spinal disorders, pedicle screws are inserted into the patient's vertebrae to serve as anchor points that can then be connected with a rod. This construct prevents motion of the vertebral segments that are to be fused.
In the treatment of detached tendons, screw-like tissue anchors are inserted into the patient's bone to serve as an anchor for the reattachment of the tendon.
One complication with the use of bone screws is the loss of fixation or grip between the bone screw and the patient's bone. Another complication with the use of bone screws is the stripping of the hole in the bone when the bone screw is inserted. This results in the loss of purchase and holding strength of the bone screw.
The presence of osteoporotic bone can increase the likelihood of complications by reducing the purchase or grip of the bone screw to the patient's bone, resulting in a loss of holding strength and loosening of the bone screw or pullout of the bone screw.
Current solutions to secure bone screws have not adequately addressed screw failure and the underlying causes of screw failure. Also, current solutions have not adequately addressed screw failure related to bi-cortical intramedullary anchorage.
There is a need for devices, systems and methods that enhance the surface of a bone hole to provide enhanced fixation of a bone anchor to the bone. Additionally, there is a need for devices, systems and methods for repairing the surface of the bone hole following damage to the bone hole as in the case of stripping of the hole in the bone when a bone screw is over-tightened. Also, there is a need for devices, systems and methods for providing an enhanced bone hole surface for the reattachment of tendons in, for example anterior/posterior cruciate ligament repair procedures, rotator cuff repair procedures, etc. There is a need for a device that enhances the surface of a bone hole to enhance fixation of a bone anchor to bone and permits bone ingrowth into its structure. There is a need for a single device that enhances the surface of a bone hole to enhance fixation of a bone anchor to bone and accommodates variations in the diameter and depth of the bone hole. Further, there is a need for such devices that have enhanced biocompatibility to aid in tissue and bone healing, regeneration, and growth.
A woven retention device can include a pair of connected opposing lattice segments comprising intersecting filaments. The pair of connected opposing lattice segments can have a size and the size can be configured for the opposing lattice segments to be placed in a portion of a circumference of a bone hole.
The pair of opposing lattice segments can be connected at a connecting edge joining the pair of lattice segments on at least a portion of at least one edge.
The woven retention device can further include a bone interface on an exterior surface of one of the lattice segments that is configured to interface with a bone surface of a bone hole. The woven retention device can further include a fastening device interface on an exterior surface of an other of the lattice segments that is configured to interface with a fastening device.
The lattice of intersecting fibers can include braid patterns that vary protrusion locations of the bone interface and create an asymmetrical pattern to engage a surface of the bone hole.
When the woven retention device is inserted into the bone hole, the woven retention device can cover in a range of about ⅓ to about ⅛ of the circumference of the bone hole.
The fastening device can be a screw and the other of the lattice segments can be formed of a material that does not cut when interfaced with the screw.
The pair of opposing segments can be lubricious and compliant to embed into bone and adapted to allow the screw to slide past/thread without cutting the lattice segments.
The bone interface can interface with the bone by interdigitation and/or microloading.
The pair of opposing lattice segments can include a continuous lattice of intersecting fibers.
The pair of connected opposing lattice segments can include a flattened woven sleeve.
The woven retention device can include two folds in the continuous lattice.
The pair of opposing lattice segments can include two distinct layers that are coupled on at least one end.
A proximal portion of the woven retention device can be flattened and a distal portion of the woven retention device can be cylindrical. The fastening device can interface with an exterior surface of the proximal portion and the fastening device can interface with an interior surface of the distal portion.
At least one of the lattice segments can be configured to slide with respect to the corresponding opposing lattice segment.
A method of using a woven retention device can include inserting a woven retention device into a bone hole of a bone. The woven retention device can include a pair of opposing lattice segments, a connecting edge joining the pair of lattice segments on at least a portion of at least one edge, and a bone interface on an exterior surface of one of the lattice segments. Inserting the pair of opposing lattice segments can cover only a portion of a circumferential area of the bone hole. The method can include securing a fastening device into the bone hole having the inserted woven retention device. Upon securing the fastening device into the bone hole, a portion of the fastening device can interface directly with the surface of the bone in the bone hole and a portion of the fastening device can interface directly with the bone interface of the woven retention device.
The method can further include inserting a plurality of woven retention devices into the bone hole.
The opposing lattice segments of the inserted woven retention device can provide resistance to rotation of the inserted woven retention device in contact with the fastening device.
The method can include inserting the woven retention device to just past a distal cortex region of the bone, inserting the woven retention device to the distal cortex of the bone, and securing the fastening device at a point that corresponds to a start of the insertion at a proximal cortex of the bone.
Upon the fastening device being secured, the woven retention device can cover ⅓ to about ⅛ of a circumference of the bone of the bone hole.
The woven retention device can include a distal portion that is cylindrical and a proximal portion that is flattened. The fastening device can include inserting the fastening device into a cylindrical area of the distal portion and abutting the fastening device against the exterior surface of the proximal portion of the woven retention device.
Additional features, advantages, and embodiments of the invention are set forth or apparent from consideration of the following detailed description, drawings and claims. Moreover, it is to be understood that both the foregoing summary of the invention and the following detailed description are examples and are intended to provide further explanation without limiting the scope of the invention as claimed.
Some embodiments of the current invention are discussed in detail below. In describing embodiments, specific terminology is employed for the sake of clarity. However, the invention is not intended to be limited to the specific terminology so selected. A person skilled in the relevant art will recognize that other equivalent components can be employed and other methods developed without departing from the broad concepts of the current invention. All references cited anywhere in this specification, including the Background and Detailed Description sections, are incorporated by reference as if each had been individually incorporated.
According to an embodiment of the present invention, a woven retention device can be inserted into a pilot hole and a screw can be inserted to abut the woven retention device. In this embodiment, a face of the screw makes contact with a flattened or folded-over woven retention device while a face of the screw makes contact directly with the bone. A same amount (volume) of material can be placed inside the pilot hole which should lead to a similar or possibly improved increase pull-out resistance compared to a standard screw.
According to an embodiment of the present invention, the level of the material of the woven retention device above the bone surface can be very important. If the level of the woven retention device is too deep then the screw may not find the lumen and/or may push the woven retention device with the screw as the screw proceeds into the lumen. On the other hand, if the woven retention device is too proud, there may be difficulty engaging bone, there may be fiber disruption, or there may be debris formation. Another challenge lies in the general difficulty in engaging bone with the interposition of the woven retention device. For example, a diameter mismatch may occur between the pilot hole and the screw (2.5 mm vs 3.5 mm).
As shown in
At least one of the lattice segments is configured to slide with respect to the corresponding opposing lattice segment. The woven retention device can include a connecting edge 106a, 106b joining the pair of lattice segments 108a, 108b on at least a portion of at least one edge 106a, 106b. The woven retention device 100 can include a bone interface 107 on an exterior surface of one of the lattice segments 108a.
The pair of opposing lattice segments can include a continuous lattice of intersecting fibers. The woven retention device can include two folds in the continuous lattice. The pair of opposing lattice segments can include two distinct layers that are fastened together on at least one end. Mechanical mechanisms by which the segments can be attached can include by suture, sewn together, adhesive, etc.
The lattice of intersecting fibers can include braid patterns that vary protrusion locations of the bone interface and create an asymmetrical pattern to engage the bone surface. Thus, as can be seen in
The woven retention device can include a fastening device interface 133 on an exterior surface of an other of the lattice segments (that can be different from the one lattice segment that has the bone interface) that is configured to interface with a fastening device 110. In an embodiment where the fastening device is a screw, the other of the lattice segments is formed of a material that does not cut when interfaced with the screw.
When the woven retention device 100 is inserted into the bone hole, the woven retention device can cover less than the full circumference, preferably in a range of about ⅓ to about ⅛ of the circumference of the bone hole.
The pair of opposing segments can be lubricious and compliant to embed into bone and adapted to allow the screw to slide past or thread without cutting the pair of opposing lattice segments. That is, the pair of opposing segments can be smooth and/or slippery with or without a lubricant.
As the fastener advances in the hole, the friction of the screw with the woven retention device is less than the woven retention device to the bone and thus the screw advances without dragging the sleeve further into the hole. The flattened sleeve configuration can enhance the insertion of a fastener into a bone hole by creating an interface of two opposing woven retention device surfaces which can slide past each other. The retention device's fiber braiding or weave pattern creates a track where the force to advance in the hole is less than the force to move laterally thus guiding the screw into the hole. In an embodiment, the braid can create a helical track that matches the helical thread of the screw.
A woven retention device can be reduced in diameter and inserted into a pilot hole (PH) that spans a near or proximal cortex 150 and a far or distal cortex 152. In between the near cortex 150 and the far cortex 152, there is no intramedullary bone in one embodiment. A self-tapping screw can be inserted into the already inserted woven retention device. The screw upon entering the woven retention device can dilate a portion of the woven retention device at or close to its natural at-rest diameter. As the screw continues to advance to the end of the woven retention device, the woven retention device continues to dilate to fit. As the screw approaches a far or near cortex or inner cortex bone, an area of a woven retention device becomes susceptible to breakage or damage as the screw and the bone can pinch or put pressure on a portion of the woven retention device.
Alternatively, the flattened strip can be made of one piece of any of the numerous two-dimensional weave or fabric geometries that are known in the art. In an embodiment, the piece can be folded or rolled, creating two or more layers where one layer slides with respect to the other. An advantage of having a folded end is eliminating any free fiber ends as well as providing resistance to rotation of the layer in contact with the screw. Alternatively, the flattened strip can be made of 2 distinct layers with each layer is then interlocked or fastened together on at least one end. The layers of flattened strips may comprise a different braid or weave patterns in order to vary the protrusion locations and thus create an asymmetrical pattern to engage the bone surface. The flattened strip can be made from solid porous material, made from one of numerous lubricious compliant materials. In one preferred embodiment, the coefficient of friction of the material is less than 0.2 In a preferred embodiment, the hardness is less than Rockwell M94. Alternatively, the flattened strip may be composed of a flattened tube for a portion of the length and a portion may be only one layer.
The woven retention device can be flattened in a bean shape, as shown in
Although only one retention strip is shown in
Thus, a method of using a woven retention device can include inserting a woven retention device 100 into a bone hole 140 of a bone. The woven retention device 100 can include a pair of opposing lattice segments, a connecting edge joining the pair of lattice segments on at least a portion of at least one edge, and a bone interface on an exterior surface of one of the lattice segments. The step of inserting the pair of opposing lattice segments can cover only a portion of the circumferential area of the bone hole.
The method can include securing a fastening device 110 into the bone hole 140 having the inserted woven retention device 100. Upon securing the fastening device 110 into the bone hole 140, a portion of the fastening device can interface directly with the surface of the bone in the bone hole and a portion of the fastening device can interface directly with the bone interface of the woven retention device 100.
The method can further include inserting a plurality of woven retention devices 100 into the bone hole 140.
The opposing lattice segments of the inserted woven retention device can provide resistance to rotation of the inserted woven retention device in contact with the fastening device.
The woven retention device can be inserted to just past a distal cortex region 152 of the bone, the woven retention device can be inserted to the distal cortex 152 of the bone, and the fastening device 110 can be secured at a point that corresponds to a start of the insertion at the proximal cortex.
Upon the fastening device being secured, the woven retention device 100 can cover about ⅓ to about ⅛ of the circumference of the bone of the bone hole.
In an embodiment shown in
Advantages of having a cylindrical portion can include: 1) Ease of insertion into the hole; 2) Coverage of distal end of screw when extends past distal end of distal cortex; and 3) Easier entry of screw into proximal end of distal cortex.
The screw can be inserted into or adhered to the two-portioned woven and inserted into the hole by having a cylinder woven be partially transected, after which a screw can be inserted into the lumen of the distal portion of the cylinder and to the side of the flattened proximal portion of the woven retention device.
As seen in
A method of inserting a screw, comprising: inserting a woven retention device through a pilot hole of a bone, the woven retention device having a lattice that is flattened or configured to be flattened or that has a substantially smaller diameter than the diameter of the hole; and inserting the screw into the pilot hole of the bone, wherein the screw makes direct contact to a surface of the pilot hole of the bone and the flattened surface of the woven retention device.
A woven retention device, comprising: a fixation sleeve, comprising: a substantially tubular lattice of intersecting fibers in a first state, the tubular lattice being configured to be compressed into a flattened lattice inside a pilot hole of a bone, the flattened lattice including a proximal end and a distal end, the proximal end having a receiving portion that is configured to receive a fastener along a longitudinal axis of the fixation sleeve, wherein: the flattened lattice includes an inner surface that has a distributed interface with protruding and recessed portions that are configured to interact with an outer surface of the fastener, the tubular lattice includes an outer surface that has protruding and recessed multiple points of contact configured to interact with an interior bone surface, and the tubular and flattened lattices have a degree of stability that maintains a three-dimensional structure of the tubular lattice and has a degree of flexibility, the degree of stability and flexibility allowing for the distributed interface of the surfaces to distribute applied pressure to the protruding and recessed multiple points of contact of the outer surface, the pressure resulting from the fastener being inserted.
The flattened lattice dynamically micro-loads the fastener into the bone hole by applying pressure from an interfacing surface of the fastener to an interior surface of the woven retention device and by distributing pressure from a fastener being inserted into the woven retention device from a surface of the woven retention device to an exterior surface of the woven retention device for transmission of pressure to bone surface of the bone hole according to a function of bone density and according to a function of an interfacing surface shape of the fastener.
The embodiments illustrated and discussed in this specification are intended only to teach those skilled in the art how to make and use the invention. In describing embodiments of the invention, specific terminology is employed for the sake of clarity. However, the invention is not intended to be limited to the specific terminology so selected. The above-described embodiments of the invention may be modified or varied, without departing from the invention, as appreciated by those skilled in the art in light of the above teachings. It is therefore to be understood that, within the scope of the claims and their equivalents, the invention may be practiced otherwise than as specifically described.
This application claims priority to U.S. Provisional Patent Application No. 62/201,314, filed Aug. 5, 2015, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | |
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62201314 | Aug 2015 | US |