This application claims priority on Finnish App. No. 20055570, filed Oct. 24, 2005, the disclosure of which is incorporated by reference herein.
Not applicable.
The present invention concerns a dewatering arrangement in the press section of a web-forming machine of the type having a press suction roll which is arranged to form a press nip with another roll in the web-forming machine, and a press fabric which is arranged to run via the press suction roll, and having a dewatering saveall extending essentially over the entire width of the web-forming machine. The saveall being installed in an area between an opening gap and a closing gap defined by the press suction roll and the press fabric, and having drainage facilities for removing the collected water from the saveall.
In a web-forming machine, the press suction roll serves two main purposes. In addition to dewatering taking place in the press nip, the press suction roll controls the travel of the web on the press section. However, the shell of the press suction roll is open, and a vacuum effect is only exerted on a part of the circumference of the shell in order to establish a vacuum zone. The bores and grooves on the shell hence contain much water after the suction zone, and this water is ejected to the environment of the press suction roll after the press nip for example by centrifugal force. Water removal is only partial, and some water still remains in the bores of the shell and returns to the press nip. This impairs the dewatering ability of the press section and disturbs pressing.
In order to prevent the spreading of water and to remove water from the press suction roll, web-forming machines usually have a dewatering arrangement which contains a saveall. The saveall follows the shape of the press suction roll and extends over a part of the length of the circumference of the shell. The saveall is also often provided with ventilation, which aims to create a vacuum in the saveall. In practice, water released from the surface of the shell is ejected against the walls of the saveall and descends to the bottom part of the saveall and finally runs out of the press section via a discharge connection. The saveall can also be provided with doctoring equipment which doctors water from the surface of the shell into the saveall. Despite ventilation, washing showers and doctoring, some water still remains in the bores of the press suction roll, and the water, in turn, contains fibers and impurities. Furthermore, a vacuum remains inside the press suction roll even after the press nip, and the vacuum partially prevents the removal of water from the bores. Fibers and impurities hence gradually accumulate on the walls of the bores, finally clogging the bores entirely. The fouling of the press suction roll impairs the dewatering ability of the press section, complicates web control and usually leads to a premature replacement of the press suction roll for service purposes.
Savealls of known type have a flat and open structure, and they also have many types of reinforcements to accomplish sufficient rigidity. Especially internal reinforcements inside savealls form corners and pockets which disturb and decelerate the flow rate of water-containing air inside the saveall. A washing shower pipe used in known solutions, installed in conjunction with the press suction roll, also has the same effect. Furthermore, the flow inside the saveall is turbulent. Impurities and fibers contained in water-containing air hence accumulate on the inner surfaces of the saveall, on the top surface of the washing shower pipe and in the above-mentioned corners and pockets. In this way, the saveall becomes gradually dirty, and if the dirt accumulations become loose, they cause quality deviations and even web breaks in production. The press section fabrics and roll coatings may also be damaged.
The saveall covers the circumference of the shell only partially so that some water mist spreads to the environment of the press suction roll. Furthermore, there are uncontrolled circulating air flows, which contain much water mist and steam, in the opening gap formed by the press fabric and the press suction roll after the press nip. The impurities contained in the air flows escaping from the saveall also become attached onto other rolls and the frame structures of the press section. In this way, for example access bridges become slippery and favorable conditions are created for bacterial growth. In order to avoid accidents and production interruptions, both the saveall and its environment require regular cleaning, which calls for a shutdown because of washing.
The object of the present invention is to accomplish a new type of dewatering arrangement on the press section of a web-forming machine, with the arrangement being more efficient than before and avoiding the drawbacks of known solutions. The characteristic features of the present invention will be more fully understood from the enclosed patent claims. The dewatering arrangement according to the present invention comprises a new type of saveall, the structure and operating principle of which are different from known solutions. In addition to improved protection, the saveall can remove an increasing portion of the water that remains on the press suction roll. At the same time, the press suction roll and its environment remain clean, which reduces considerably the need for shutdowns due to washing. The saveall according to the invention can be installed in confined locations, and the maintenance of the dewatering arrangement is easier than before. The water collection capacity of the saveall can also be adjusted so that the operation of the press section of the web-forming machine can be adjusted optimally. Furthermore, the fouling of the press section and resulting problems and production shutdowns are avoided.
In the following, the invention is described in more detail with reference to the accompanying drawings describing some applications of the invention.
a shows the dewatering arrangement according to the invention in the operating position.
b shows the dewatering arrangement according to the invention in the service position.
The problems with known solutions are especially related to the press suction roll used for controlling the web. Firstly, the press suction roll 10 forms a press nip 11 with another roll 12 included in the web-forming machine. In the application of
The dewatering arrangement comprises a saveall 15 which extends essentially over the entire width of the web-forming machine. As shown in
In addition to a new and surprising operating principle, the structure of the saveall differs from the known structure. According to the invention, the saveall 15 extends from the opening gap 16 to the closing gap 17. The escaping of water and gases from the saveall is hence prevented, which reduces the fouling of the environment of the press section. In general, the saveall extends from the closing gap below at least up to the top dead center of the press suction roll, but preferably the saveall extends from one gap to the other as illustrated in the application of
Savealls of known type are stationary and they have been placed at a distance from the press suction roll. According to the invention, the saveall is now supported only at its ends to the web-forming machine. Furthermore, the support is carried out by means of support arms 21 so that the saveall 15 can be moved from the operating position to the service position and vice versa. By moving the saveall, there is hence sufficient space for washing and other service even in a confined location. Moreover, for example the press suction roll can be removed without disassembling the dewatering arrangement in other respects, which speeds up service further.
In the application of
In the application presented, there are two slots 24 included in the locking devices 23 at each end of the saveall 15, and a locking pin corresponding to the slot is installed in the frame of the press section. The location of the support structure 25 of the locking pin is illustrated with the rectangle drawn with a broken line in
The saveall and its support arms are fastened to the frame of the press section as planned. If necessary, the position of the saveall can be adjusted optimally for each application by changing the location of the top ends of the support arms. In other words, this is a rough adjustment carried out when the saveall is mounted. In addition to this, the saveall 15 comprises equipment 26 for adjusting the desired location and position of the saveall 15 with respect to the press suction roll 10 and/or press fabric 13. In the application presented, the length of the rearmost support arms 21 can be changed so that fine adjustment is accomplished. As an example, a telescope structure with threads on the support arm is simple and easy to use. The guide surface and the entire saveall can hence be brought precisely to the desired location and to the correct position. Adjustment is also quick.
A saveall according to the invention, comprising one part and equipped with a guide surface, works as planned. Despite this, the saveall 15 preferably comprises two parts 27 and 28 which are connected to each other by a joint. In other words, the parts can be turned with respect to each other, which facilitates the service of the saveall, among other things. Moreover, according to the invention, the guide surface 19 is in the first part 27 in the direction of rotation of the press suction roll 10. In other words, the guide surface is located as soon as possible after the opening gap so that the vacuum effect created can be utilized as well as possible and so that water has sufficient time to be ejected into the saveall.
The saveall is preferably made of a plate material from which the desired shapes can be made easily. Furthermore, both parts 27 and 28 have a cellular structure, with the internal reinforcements inside the structure also made of a plate material. As shown in
The cellular structure of the saveall can also be utilized in dewatering. According to the invention, as shown in
In the application presented, as shown in
The back part of the saveall 15 according to the invention also has a curved stiffener 34 which, together with the flow surface 30, forms a channel 35 over the entire width of the saveall 15. The stiffener 34 also has a ventilation connection 20 which is connected to a ventilation duct 36, as shown in
In practice, the saveall is made so stiff that it does not get into contact with the press fabric or press suction roll in any situation. The water load and the deflection caused by the mass of the saveall and by the vacuum effect are also taken into account in dimensioning. The bottom part of the saveall 15 contains longitudinal vertical walls 38 which form water channels 39 that prevent the water from flowing back to the press nip. There are several water channels to avoid the harmful wave action of water. The water is led back into the process from the water channels. In the application example, the total volume of the water channels is approximately 225 liters per width meter of the saveall.
When the saveall or the other parts of the press section are serviced, the locking is released and the saveall 15 is moved to the service position shown in
The guide surface according to the invention accomplishes a significant vacuum effect which absorbs water even from the bores on the shell. The bores and the entire surface of the shell hence remain clean, which prolongs the lifetime of the press suction roll and improves the operating degree of the web-forming machine. Cleaning is further improved by a ventilated press suction roll. In other words, air flows outwards from inside the shell through the bores. The shape of the saveall maintains a flow inside the saveall without protruding parts which would gather dirt. The water ejected from the opening gap can be guided into the saveall in a controlled manner. Furthermore, the ventilation of the saveall provides a good vacuum over the entire area of the saveall so that the escaping of impurities from the saveall is prevented. The vacuum is also distributed evenly, which results in disturbance-free flows so that the internal surfaces of the saveall remain clean. The dewatering capacity of the saveall can be adjusted in many ways so that its operation can be optimized when the operating conditions change. The saveall also has a specific service position, which speeds up washing, among other things. The essential feature is the vacuum effect created by the guide surface so that the press suction roll can be cleaned without external energy.
Number | Date | Country | Kind |
---|---|---|---|
20055570 | Oct 2005 | FI | national |