This application is based on and claims the benefit of priority from Japanese Patent Application Serial No. 2022-178869 (filed on Nov. 8, 2022), the contents of which are hereby incorporated by reference in their entirety.
The present disclosure relates to a diagnosing device, a diagnosing method and a non-transitory computer-readable medium storing a diagnosing program.
A plug door device disclosed in Japanese Patent Application Publication No. Hei10-169298 (“the '298 Publication”) includes a guide rail allowing a guide roller attached to a door panel to travel thereon. As the guide roller moves along the guide rail, the door panel performs an opening-closing operation and a plugging operation.
The plug door device disclosed in the '298 Publication cannot reveal malfunctions of the guide roller until the door panel fails to move. For this reason, it has been desired to diagnose an abnormality in the guide roller or guide rail.
An aspect provides a diagnosing device. The diagnosing device includes circuitry. The circuitry is configured to perform: identifying a plugging operation period in which a plug door performs a plugging operation, the plug door having a guide roller attached thereto, the plug door being configured to perform an opening-closing operation and the plugging operation by allowing the guide roller to move along a guide rail; obtaining drive information including a value representing at least one of a current value or a torque value of a drive unit, the drive unit being configured to drive the plug door; and diagnosing an abnormality in the guide roller or the guide rail based on the drive information observed during the identified plugging operation period.
Another aspect provides a diagnosing method. The diagnosing method includes: identifying, by circuitry, a plugging operation period in which a plug door performs a plugging operation, the plug door having a guide roller attached thereto, the plug door being configured to perform an opening-closing operation and the plugging operation by allowing the guide roller to move along a guide rail; obtaining, by the circuitry, drive information including a value representing at least one of a current value or a torque value of a drive unit, the drive unit being configured to drive the plug door; and diagnosing, by the circuitry, an abnormality in the guide roller or the guide rail based on the drive information observed during the identified plugging operation period.
A yet another aspect provides a non-transitory computer-readable medium storing a diagnosing program. When the diagnosing program is executed by circuitry, the circuitry performs: identifying a plugging operation period in which a plug door performs a plugging operation, the plug door having a guide roller attached thereto, the plug door being configured to perform an opening-closing operation and the plugging operation by allowing the guide roller to move along a guide rail; obtaining drive information including a value representing at least one of a current value or a torque value of a drive unit, the drive unit being configured to drive the plug door; and diagnosing an abnormality in the guide roller or the guide rail based on the drive information observed during the identified plugging operation period.
With reference to
As shown in
The door opening-closing device 10 includes three plug rails 11 and one slide rail 12. The plug rails 11 extend in the width direction of the car body and fixedly attached to the car body. The slide rail 12 extends in the front-rear direction of the car body and is supported by the plug rails 11 in such a manner that it is movable in the width direction of the car body.
The door opening-closing device 10 includes a first guide rail 15, a second guide rail 16, a third guide rail 17, and a fourth guide rail 18. The first guide rail 15 extends in the front-rear direction of the car body. The end of the first guide rail 15 that is positioned near the middle of the doorway inclines toward the inside of the car body. The second guide rail 16 extends in the front-rear direction of the car body. The end of the second guide rail 16 that is positioned near the middle of the doorway inclines toward the inside of the car body. The first and second guide rails 15 and 16 are fixedly attached to the car body. The third guide rail 17 is fixedly attached to the lower portion of the surface of the first door leaf 1 facing the inside of the car body. The fourth guide rail 18 is fixedly attached to the lower portion of the surface of the second door leaf 2 facing the inside of the car body.
The slide rail 12 includes a first slider 13 and a second slider 14. The first and second sliders 13 and 14 are configured to move in the front-rear direction of the car body along the slide rail 12. The first slider 13 is connected to the first door leaf 1 via a first hanger 21. The first slider 13 is connected to a first end of the first hanger 21. A second end of the first hanger 21 is connected to the first door leaf 1. The second slider 14 is connected to the second door leaf 2 via a second hanger 22. The second slider 14 is connected to a first end of the second hanger 22. A second end of the second hanger 22 is connected to the second door leaf 2. The first hanger 21 has a first guide roller 21A. The first guide roller 21A is fitted in the first guide rail 15 and movable along the first guide rail 15. The second hanger 22 has a second guide roller 22A. The second guide roller 22A is fitted in the second guide rail 16 and movable along the second guide rail 16. The first and second sliders 13 and 14 can be driven by a drive unit (not shown) in the front-rear direction of the railroad car. The drive unit is a motor. The first and second hangers 21 and 22 each has a stopper (not shown) for, by abutting against the wall of the car body, keeping the first and second hangers 21 and 22 to stay at a fully opened position.
A first swing arm 23 is connected to the third guide rail 17 and configured to support the first door leaf 1. The first swing arm 23 can rotate as the first door leaf 1 performs a plugging operation. The first swing arm 23 has three third guide rollers 23A. The third guide rail 17 is sandwiched between (i) one of the third guide rollers 23A that is fitted in the third guide rail 17 and (ii) the remaining two third guide rollers 23A provided outside the third guide rail 17. The first door leaf 1 may move in the front-rear direction of the car body as the third guide rail 17 is supported by the third guide rollers 23A. A second swing arm 24 is connected to the fourth guide rail 18 and configured to support the second door leaf 2. The second swing arm 24 can rotate as the second door leaf 2 performs a plugging operation. The second swing arm 24 has three fourth guide rollers 24A. The fourth guide rail 18 is sandwiched between (i) one of the fourth guide rollers 24A that is fitted in the fourth guide rail 18 and (ii) the remaining two fourth guide rollers 24A provided outside the fourth guide rail 18. The second door leaf 2 may move in the front-rear direction of the car body as the fourth guide rail 18 is supported by the fourth guide rollers 24A.
The following now describes how the door opening-closing device 10 works with reference to
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The door control device 30 includes a drive control unit 31, an identifying unit 32, a drive information obtaining unit 33, a diagnosing unit 34, a memory unit 35 and a generating unit 36. The drive control unit 31 controls the drive unit 40 based on an opening-closing control instruction issued by the driver's cab 5. The identifying unit 32 acquires opening-closing control information from the drive control unit 31. The opening-closing control information includes opening control information relating to a control designed to open the first and second door leaves 1 and 2 and closing control information relating to a control designed to close the first and second door leaves 1 and 2. The identifying unit 32 identifies, based on the acquired opening-closing control information, a plugging operation period in which the first and second door leaves 1 and 2 perform a plugging operation. The identifying unit 32 identifies the plugging operation period and opening-closing operation period based on the elapsed time from the time at which the opening-closing control starts, which is included in the opening-closing control information. The identifying unit 32 measures the elapsed time from the time at which the opening-closing control information is received. The drive control unit 31 calculates the traveled distance since the start of the rotation and controls the first and second door leaves 1 and 2 to stay stationary at a predetermined distance (opening distance).
As shown in the graph (a) in
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As shown in the graph (b) in
The following now describes the procedures performed by the door control device 30 described above with reference to
The drive control unit 31 performs an opening-closing control on the drive unit 40 in response to the door control device 30 receiving an opening-closing control instruction issued by the driver's cab 5.
As shown in
Subsequently, the door control device 30 performs an identifying procedure (step S2). Specifically, the identifying unit 32 identifies the plugging operation period and opening-closing operation period based on the elapsed time since the time at which the opening-closing control starts, which is included in the opening-closing control information. The identifying unit 32 measures the elapsed time from the time at which the opening-closing control information is received.
Subsequently, the door control device 30 performs a drive information obtaining procedure (step S3). Specifically, the drive information obtaining unit 33 obtains the rotational speed and torque value of the drive unit 40. The drive information obtaining unit 33 preferably obtains the drive information observed during the entire period from the fully closed state to the fully opened state, or during the entire period from the fully opened state to the fully closed state, not the drive information observed during part of the period in which the opening-closing operation is performed.
Subsequently, the door control device 30 performs a diagnosing procedure (step S4). In other words, the diagnosing unit 34 diagnoses an abnormality in the guide rollers or guide rails by determining whether the torque value included in the drive information observed in the plugging operation period identified by the identifying unit 32 exceeds a threshold value.
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Advantageous effects of the above embodiment will be now described.
(1) The drive information observed in the period in which the plug door performs the plugging operation (the plugging operation period) identified by the identifying unit 32 is used to diagnose an abnormality in the guide rollers or guide rails. Therefore, the guide rollers or guide rails can be diagnosed as having an abnormality before they break down.
(2) Since the plugging operation period is identified based on the opening-closing control information obtained from the drive control unit 31, the plugging operation period can be reliably determined. In addition, the diagnosis can be easily made since the diagnosis only requires comparing the values included in the drive information for the plugging operation period against the threshold value.
(3) The plugging operation period is identified based on the elapsed time from the time at which the opening-closing control starts, which is included in the opening-closing control information. In the case of plug doors, the load is greater during the plugging operation than during the opening-closing operation. In light of this, the plugging operation period is identified before an abnormality can be diagnosed.
(4) The threshold value is greater for the plugging operation than for the opening-closing operation. In the case of plug doors, the load is greater during the plugging operation than during the opening-closing operation. According to the present invention, the threshold value applied for diagnosing an abnormality during the plugging operation is different from the threshold value applied for diagnosing an abnormality during the opening-closing operation.
(5) The guide rollers or guide rails are examined to diagnose an abnormality while the plug door is performing the opening operation. It is easier to diagnose an abnormality in the guide rollers or guide rails than while the plug door is performing the closing operation.
(6) The threshold value is generated based on the information stored on the memory unit 35. The threshold value used to diagnose an abnormality in the guide rollers or guide rails can be generated in light of individual differences between plug doors.
The foregoing embodiment can be modified as described below. The above embodiment and the following modifications can be implemented in combination to the extent where they are technically consistent to each other.
According to the foregoing embodiment, the memory unit 35 stores thereon the drive information, and the generating unit 36 generates the threshold value based on the drive information stored on the memory unit 35. The present invention, however, is not limited to such. The threshold value may not be generated for each plug door, and the diagnosis may be made based on a predetermined threshold value.
According to the foregoing embodiment, the diagnosing unit 34 may diagnose an abnormality if the value included in the drive information observed during at least one of the plugging operation or the opening-closing operation exceeds the threshold value a benchmark number of times or more. Therefore, a temporarily detected abnormality can be excluded during attempts to diagnose an abnormality in the guide rollers or guide rails.
In the foregoing embodiment, the diagnosing unit 34 may diagnose an abnormality only during the plugging operation. In this case, no threshold value needs to be generated during the opening-closing operation. The generating unit 36 may not be required to generate the threshold value for the opening-closing operation.
In the foregoing embodiment, the drive information obtaining unit 33 may only obtain the drive information observed during the plugging operation. In this case, the generating unit 36 may only generate the threshold value for the plugging operation. The diagnosing unit 34 may diagnose an abnormality only for the plugging operation.
In the foregoing embodiment, the plugging operation period and opening-closing operation period are identified based on the elapsed time from the time at which the opening-closing control starts, which is included in the opening-closing control information. The present invention, however, is not limited to such. The plugging operation period and opening-closing operation period may be identified by examining how the rotational speed or other variables included in the drive information change over time. Alternatively, the plugging operation period and opening-closing operation period may be identified using a sensor such as a limit switch or an image.
In the foregoing embodiment, an abnormality is diagnosed in the guide rollers or guide rails by determining whether the value included in the drive information observed during the plugging operation period exceeds the threshold value. The present invention, however, is not limited to such. An abnormality may be diagnosed in the guide rollers or guide rails by observing a change in the value included in the drive information observed for the plugging operation.
In the foregoing embodiment, there are three third guide rollers 23A and three fourth guide rollers 24A. The numbers of the third and fourth guide rollers 23A and 24A, however, are not limited to three but may be one, two, four or more or any other number.
The foregoing embodiment may be implemented without the third and fourth guide rails 17 and 18. If such is the case, the embodiment may be implemented without the first swing arm 23, third guide rollers 23A, second swing arm 24 and fourth guide rollers 24A.
The foregoing embodiments describe a plurality of physically separate constituent parts. They may be combined into a single part, and any one of them may be divided into a plurality of physically separate constituent parts. Irrespective of whether or not the constituent parts are integrated, they are acceptable as long as they are configured to solve the problems.
According to the foregoing embodiments, a plurality of functions are distributively provided. Some or all of the functions may be integrated. Any one of the functions may be partly or entirely segmented into a plurality of functions, which are distributively provided. Irrespective of whether or not the functions are integrated or distributed, they are acceptable as long as they are configured to solve the problems.
Number | Date | Country | Kind |
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2022-178869 | Nov 2022 | JP | national |