This application claims priority of German Patent Application No. 10 2012 106 429.6 filed Jul. 17, 2012, which is hereby fully incorporated herein by reference.
The invention relates to a diagonal fan for gaseous media, comprising a diagonal impeller and a guide device connected to the diagonal impeller downstream to increase the pressure of the medium, as well as a cover plate.
Such a diagonal fan is known from DE 10 2010 032 168 A1. Such fans can convey a flow medium consisting of air or other gases diagonally from inside to outside. Such fans can, for example, be used at the start, within, or at the end of pipelines, wherein the use is not limited to the use of pipeline systems.
Such a diagonal fan comprises a diagonal impeller, to which a guide device is connected axially to increase the pressure of the flow medium. The diagonal fan possesses a diagonal impeller, which is formed from a carrier plate with vanes arranged thereon, which extend radially outwards in the direction of a cover plate. The cover plate is fixed to an inlet nozzle, which is arranged in turn on an external housing portion of an intake unit. The diagonal impeller is driven by a motor, wherein its motor axle bears the carrier plate. A gap is formed between the free vane ends of the vane arranged on the carrier plate and of a cover plate enclosing the vane ends radially, which is formed by mounting the carrier plate onto the motor and from the cover plate to the inlet nozzle of the intake unit. As the width of the gap increases, the efficiency of such fans decreases.
The object of the invention is to create a diagonal fan wherein the efficiency can be further improved.
This object is solved by the features of the main claim. Further advantageous embodiments and developments are specified in the further claims.
Provision is made in the diagonal fan according to the invention for the vane ends of the carrier plate and a peripheral face of the cover plates allocated to the vane ends to be able to be positioned relative to one another to adjust a gap measurement or a gap width of the gap axially with at least one axial adjustment unit. It is thus possible for a predetermined, in particular a millimal gap width, to be adjustable, such that the vane ends extend directly to the peripheral face of the cover plate, but can rotate freely on the peripheral face of the cover plate. Thus a virtually optimal conveyance of the gaseous medium can be produced via the entire flow cross-section between the cover plate and the carrier plate in a separated arrangement of the cover plate and carrier plate, without an annular flow extending in the gap between the vane ends of the vanes and the peripheral face of the cover plate being able to develop. Thus the efficiency of such diagonal fans is increased.
The diagonal fan can have the at least one axial adjustment unit between the carrier plate and a motor driving the carrier plate. The cover plate is static, so is provided fixed to the intake unit. It is thus possible to adjust the gap width by simply altering the position of the carrier plate axially or in the direction of the longitudinal axis of the diagonal fan.
Provision can alternatively be made for the at least one axial adjustment unit to be provided between the cover plate and the housing portion, or the inlet nozzle of the intake unit containing the cover plate. The carrier plate is static, so is provided fixed to a drive axle of the motor. In the same way, this embodiment enables the cover plate to be provided axially for the adjustment of the gap width relative to the fixed carrier plate.
A further alternative embodiment of the invention provides the axial adjustment unit between one of the motor covers arranged on the housing portion and a motor driving the carrier plate. This embodiment also enables gap adjustment between the carrier plate and the cover plate in the same way as the preceding embodiment.
A further alternative embodiment of the invention provides an axial adjustment unit between a housing portion of the guide device and a motor cover surrounding a motor. This provides a further alternative for adjusting the gap between the vanes of the carrier plate and the cover plate.
A further alternative embodiment provides for the at least one axial adjustment unit to be provided between the carrier plate and the motor driving the carrier plate and/or between the cover plate and the housing portion or the inlet nozzle of the intake unit containing the cover plate and/or between a motor cover and the motor and/or between a housing portion of the guide device and a motor cover surrounding the motor. Thus the carrier plate and/or the cover plate and/or the motor and/or the motor cover can be altered and adjusted axially in the axial position between a motor cover and the motor and/or between a housing portion of the guide device and a motor cover surrounding the motor. In such an embodiment, wherein one of four, two of four, three of four or all four adjustment possibilities are optionally provided, increased flexibility in the adjustment of the gap width is provided.
The axial adjustment unit can have at least one adjustment element, with which the carrier plate can be adjusted continuously with respect to the motor or the cover plate can be adjusted with respect to the housing portion or to the inlet nozzle of the intake unit. Thus, depending on the production tolerance of the components, an exact alignment of the adjustment can be carried out to a predetermined clearance or a millimal clearance.
The adjustment element of the axial adjustment unit can be arranged in an axial position with respect to the motor on the one hand, or with respect to the housing portion or to the inlet nozzle on the other, in a pre-stressed state with an energy storage element. This enables clearance-free adjustment, whereby increased precision in the adjustment of the carrier plate and the cover plate is enabled with respect to one another.
A security device is preferably provided for the permanent fixing of the adjustment element of the axial adjustment unit after the gap width has been adjusted. This is formed, for example, as a clamping device, which enables the adjustment element to be fixed releasably. Thus a subsequent alignment can be simply enabled, for example by servicing or exchanging. This clamping device can be formed as security from a synthetic thread section, for example in an adjustment unit comprising a screw thread. Alternatively, a bonded or weld connection can be applied to secure to the adjustment element after the gap width has been adjusted. In particular, bonded connections can enable a subsequent release for the exchange or later adjustment of the gap width.
The axial adjustment unit can, for example, be formed as an adjustment element by a screw connection with an adjusting screw. Depending on a rotational movement of the adjusting screw, actuation towards and away from the axial direction can be determined exactly. Provision can alternatively be made for the axial adjustment unit to be formed by a fastener connection, wherein the adjustment element comprises, for example, a tension rod. This arrangement likewise enables a tension rod to be immersed continuously into a receiver, for example on a drive axle of the motor. Likewise, the tension rod can also encompass a drive axle of the motor.
The adjustment element of the axial adjustment unit, which is provided between the carrier plate and the motor, preferably comes into contact with a driveshaft of the motor, such that the carrier plate is fixed to the driveshaft of the motor. Thus a constructively simple design can be enabled, such that the positioning of the axial adjustment unit is located centrally on or in the driveshaft of the motor. Thus an imbalance-free arrangement can be created. Provision can alternatively be made for a coupling element to be able to be arranged on the driveshaft, with which the adjustment element of the axial adjustment unit comes into contact. It is thus possible to refit an axial adjustment unit in existing diagonal fans.
The adjustment element of the axial adjustment unit is preferably designed as an external thread between the cover plate and the housing portion or the inlet nozzle, which comes into contact with an internal thread of the housing portion or the inlet nozzle of the intake unit. Continuous adjustment can thus also be enabled for the cover plate. Alternatively, instead of the thread, a fastening or clamping connection can also be provided so as to fix the cover plate axially in an adjusted position with respect to the housing portion or to the inlet nozzle of the intake unit.
As an alternative to the continuously adjustable axial adjustment unit, the axial adjustment unit can also be adjustable to predetermined gradations. Simple mounting is thus enabled, without any adjustment effort.
In order to embody continuous adjustment, the adjustment element is designed, for example, as a fitting pin, fitting key or fitting protrusion, which can be arranged in stepped recesses, in individual depressions arranged alongside one another or openings on the carrier plate, cover plate, inlet nozzle or driveshaft having axial depths that are different from one another. Thus a form-fit connection can simultaneously be created radially. The depressions, openings or suchlike are aligned according to the contour of the fitting pin, fitting key or fitting protrusion, such that, for example, after the carrier plate has been positioned on the driveshaft of the motor, the carrier plate is aligned both radially and axially with respect to the driveshaft. The same applies for the positioning of the cover plate with respect to the housing portion or the inlet nozzle of the intake unit.
The axial adjustment unit can comprise an adjustment element for stepped adjustment of a gap width, which is designed as an adjusting screw or tension rod, on which at least one spacing element can be positioned, wherein spacing elements are provided with predetermined lengths that are different from one another. Thus, after having determined the gap widths that are to be adjusted, a spacing element having a predetermined length can be selected and positioned on the adjustment unit, such that there is simplified mounting in conjunction therewith. Particularly for parts which are from the same batch, a considerable amount of time is saved during mounting.
The invention and further advantageous embodiments and developments of the same are described and illustrated in greater detail below by means of the examples depicted in the Figures. The features that are to be gleaned from the description and Figures can, according to the invention, be applied individually or together in any combination. The following are shown:
a to 5f schematic views of further alternative embodiments to
a and 8b a schematic detailed view of alternative embodiments to
a and 10b schematic views of a further alternative embodiment to
A schematic sectional view of a diagonal fan 11 is depicted in
The diagonal fan 11 possesses a diagonal impeller 26 which is allocated upstream of an intake unit 29. A guide device 28 and a diffuser 30 connected thereto are designed within the diagonal fan 11 downstream of the diagonal impeller 26. The diffuser 30 is formed by an blow-out unit 31. The gaseous flow medium, which is pressurised through the diagonal fan 11 by means of the diagonal impeller 26, flows around a central interior space of the diagonal fan 11, which is defined inwardly by a carrier plate 33 of the diagonal impeller 26 and by an intermediate casing 34 which is connected in an aerodynamically efficient manner to the carrier plate 33. The carrier plate 33 axially bends downstream, such that the intermediate casing 34 adjoins this in an axial direction in an aerodynamically efficient manner. The flow medium thus flows past radially outside the carrier plate 33 and the intermediate casing 34.
At its periphery, the diagonal impeller 26 possesses spaced vanes 36, which are fixed by their one end to the carrier plate 33. Opposite this, free vane ends 37 of the vanes 36 point towards a peripheral face 39 of a cover plate 40, which is fixed to the housing portion 12. The vanes 36 are, for example, profiled as a cross-section and designed three-dimensionally curved. The upstream insertion edges of the vanes 36 are aligned approximately perpendicular to the flow direction of the ventilating flow medium and possess a corner arc. The upstream trailing edge of the vanes 36 is likewise aligned approximately perpendicular to the diagonal flow which is departing downstream. The cover plate 40 can form a piece of an inlet nozzle 41. Alternatively, the inlet nozzle 41 can be fixed to the housing portion 12 and can encompass or support the cover plate 40, such that an aerodynamically efficient transition is provided from the intake unit 29 to the guide device 28. If the inlet nozzle 41 and cover plate 40 are each embodied separately, an annular gap is produced in-between, which can be sealed off by a sealing element. Alternatively, such an annular gap can also be embodied as a flow labyrinth.
The flow leaving the diagonal impeller 26 then flows through the region of the guide device 28. In this section of the diagonal fan 11, stationary guide vanes 45 are arranged peripherally and spaced between the intermediate casing 34 and the housing portion 12. The flow leaving in a helical, diagonal direction of the diagonal impeller 26 is diverted to an axial flow direction by the guide vanes 45. Just like the vanes 36 of the diagonal impeller 26, the guide vanes 45 in the present example are also profiled and designed three-dimensionally curved. Alternatively, the profiling could be dispensed with for the vanes 36 and/or the guide vanes 45.
A motor 50 is located in the interior space 47 formed by the carrier plate 33 of the diagonal impeller 26 and by the intermediate casing 34 of the guide device 28, with said motor driving the diagonal impeller 26 by means of a driveshaft 51. The motor 50 is flange-mounted on a motor holder, which extends from the intermediate casing 34 to the interior space 47.
The diffusor 30 is embodied as being connected to the guide device 28 downstream of the same. The diffusor 30 is constructively implemented by a annular flow channel which increases the further downstream it is, and which is between a motor cover 54 and a housing wall 56 of the blow-out unit 31. The motor cover 54 is fixed to the intermediate casing 34 of the guide device 28 by means of several screws which are not depicted here, and it closes off the interior space 47 downstream.
A schematically enlarged detailed view X according to
The arrangement of the axial adjustment unit 61 between the diagonal impeller 26 and the motor 50, in particular between the carrier plate 33 and the driveshaft 51, provides a possibility to adjust the gap with S of a rotating diagonal impeller 26 with respect to an existing cover plate 40 having a peripheral face 39.
A schematically enlarged view of detail Y in
For securing of a gap width S, provision is made for the axial adjustment unit 61 to have a security unit 74. This can occur, according to the exemplary embodiment in
The carrier plate 33 preferably has a frontal depression 76, such that, when adjustment element 65 is designed as a screw, the screw head is arranged as being countersunk therein. The depression 76 can be sealed by a protective cover, which is not depicted in further detail, such that the carrier plate 33 has a completely closed off external outline and is designed to be aerodynamically efficient.
This axial adjustment unit 61 is advantageous in that release is provided close to the axis. This axial adjustment unit 61 can be used without additional balancing. Furthermore, a central connection to the driveshaft 51 of the motor 50 is provided.
Alternatively, a complementary arrangement can also be provided, wherein the driveshaft 51 encompasses the receiver 68 of the carrier plate 33, wherein an exterior energy storage element 72 is arranged.
An alternative embodiment of a continuous axial adjustment unit 61 to
An alternative embodiment of the axial adjustment unit 61 to
A schematic lateral view of a further alternative embodiment of the axial adjustment unit 61 is depicted in
A further alternative embodiment of an axial adjustment unit 61 to
A further alternative embodiment to
In
A schematically enlarged view A according to
An alternative embodiment of the axial adjustment unit 61 to
A further alternative axial adjustment unit 61 for stepped adjustment of the gap width S to
According to an embodiment which is not depicted, the diagonal fan 11 can have an axial adjustment unit 61 for both the carrier plate 33 and the cover plate 40 respectively, which enables continuous adjustment, or, alternatively, stepped adjustment. Likewise, provision can be made for a combination of a continuous axial adjustment unit 61 and a stepped axial adjustment unit 61 to be provided, meaning that, for example, the cover plate 40 can be adjusted by a stepped axial adjustment unit 61 and the carrier plate 33 can be adjusted by a continuous axial adjustment unit 61 in the axial position along the longitudinal axis 62 of the diagonal fan 11. Likewise, a transposal of the axial adjustment units 61 can also be provided. If both the carrier plate 33 and the cover plate 40 can each be adjusted axially, both alone and independently of one another by at least one axial adjustment unit 61, flexible adjustment can be enabled independent of installation situations and the accessibility thereof.
A schematic sectional view of an alternative embodiment of the diagonal fan 11 to
The axial adjustment unit 61, instead of the positioning according to
In the exemplary embodiment according to
An alternative embodiment of the axial adjustment unit 61 to
A further alternative embodiment of the axial adjustment unit 61 to
An alternative embodiment to
A further embodiment, which is not depicted in greater detail, provides an axial adjustment unit 61 between the housing portion 12 and the motor cover 54. Thus, the motor cover 54 can be received in an axially displaceable manner relative to the housing portion 12, whereby, in turn, the gap width S between the vane ends of the vanes 36, from the carrier plate 33 to the peripheral face 39 of the cover plate 40, can be adjusted.
It is understood that any combination of the axial adjustment units 61, including with respect to their positioning within the diagonal fan 11 and with respect to their embodiment, is also possible, meaning that only one, two, three or four axial adjustment units 61 can be provided.
Number | Date | Country | Kind |
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10 2012 106 429.6 | Jul 2012 | DE | national |