The invention relates to a diameter-expanding tool head and a diameter-expanding method thereof in a discontinuous contact mode.
Generally, diameter expansion requires the diameter-expanding tool head to match the body to be expanded, wherein the body to be expanded has a channel. Usually, the outer diameter of the diameter-expanding tool head is larger than the inner diameter of the channel of the body to be expanded, and the hardness of the diameter-expanding tool head is higher than the hardness of the body to be expanded. Thereby, the diameter-expanding tool head is gradually inserted into the channel of the body to be expanded to perform diameter expansion.
At this time, both the diameter-expanding tool head and the body to be expanded are in continuous surface-to-surface contact for diameter expansion. As the contact area between the two becomes larger, the load of the diameter-expanding tool head on the body to be expanded will increase accordingly. In addition, the heat accumulated between the diameter-expanding tool head and the body to be expanded during the friction process causes the temperature to rise, which not only causes changes of morphology of the friction surfaces, but also causes the material to undergo phase change, which changes its material strength, and even affects its service life.
An object of the invention is to provide a diameter-expanding tool head and a diameter-expanding method thereof to solve the above difficulties mentioned in the prior art.
In one embodiment of the invention, a diameter-expanding tool head is provided. The diameter-expanding tool head defining an axis, the diameter-expanding tool head defining a front end and a rear end relative to the axis, the diameter-expanding tool head comprises an expanding section and a blocking section. The expanding section being formed from the front end toward the rear end relative to the axis, the expanding section being formed with an outer peripheral surface relative to the axis, the outer peripheral surface being formed with a plurality of convex portions and a plurality of concave portions disposed at intervals, any one of the concave portions being formed between any two of the convex portions, each of the convex portions having a convex peak, the convex peak of each of the convex portions being a part farthest from the axis, each distance being equal, a maximum outer diameter of the expanding section being located at any one of the convex peaks, the convex peak of each of the convex portions being axially connected relative to the axis to form a diameter-expanding surface, the diameter-expanding surface spanning each of the concave portions. The blocking section connected to the expanding section, the blocking section being formed on the rear end relative to the axis, an outer diameter of the blocking section being larger than the maximum outer diameter of the expanding section, and a connection between one side surface of the blocking section and the expanding section radially forming a blocking surface relative to the axis.
In one embodiment of the invention, a diameter-expanding tool head is provided. The diameter-expanding tool head defining an axis, the diameter-expanding tool head defining a front end and a rear end relative to the axis, the diameter-expanding tool head comprises an expanding section and a blocking section. The expanding section being formed from the front end toward the rear end relative to the axis, the expanding section being formed with an outer peripheral surface relative to the axis, the outer peripheral surface being formed with two surfaces opposite to each other, the two opposite surfaces defining two opposite side surfaces, the expanding section forming a plurality of convex portions and a plurality of concave portions at intervals on each of the side surfaces relative to the axis, any one of the concave portions being formed between any two of the convex portions, each of the convex portions having a convex peak, the convex peak of each of the convex portions being a part farthest from the axis, each distance being equal, a maximum outer diameter of the expanding section being located at any one of the convex peaks, the convex peak of each of the convex portions being axially connected relative to the axis to form a diameter-expanding surface, the diameter-expanding surface spanning each of the concave portions. The blocking section connected to the expanding section, the blocking section being formed on the rear end relative to the axis, an outer diameter of the blocking section being larger than the maximum outer diameter of the expanding section, and a connection between one side surface of the blocking section and the expanding section radially forming a blocking surface relative to the axis.
In one embodiment of the invention, a diameter-expanding tool head is provided. The diameter-expanding tool head defining an axis, the diameter-expanding tool head defining a front end and a rear end relative to the axis, the diameter-expanding tool head comprises two expanding sections and a blocking section. The two expanding sections being formed relative to the axis, each of the two expanding sections being formed with an outer peripheral surface relative to the axis, the outer peripheral surface being formed with a plurality of convex portions and a plurality of concave portions disposed at intervals, any one of the concave portions being formed between any two of the convex portions, each of the convex portions having a convex peak, the convex peak of each of the convex portions being a part farthest from the axis, each distance being equal, a maximum outer diameter of each of the two expanding sections being located at any one of the convex peaks, the convex peak of each of the convex portions being axially connected relative to the axis to form a diameter-expanding surface, the diameter-expanding surface spanning each of the concave portions. The blocking section connected to the two expanding sections, a connection between two side surfaces of the blocking section and the two expanding sections radially forming a blocking surface relative to the axis, the blocking section being located between the two expanding sections, the front end of the diameter-expanding tool head being located at an end of one of the two expanding sections away from the blocking section, the rear end of the diameter-expanding tool head being located at an end of the other expanding section away from the blocking section, and an outer diameter of the blocking section being larger than the maximum outer diameters of the two expanding sections.
Numerous objects, features and advantages of the invention will be readily apparent upon a reading of the following detailed description of embodiments of the invention when taken in conjunction with the accompanying drawings. However, the drawings employed herein are for the purpose of descriptions and should not be regarded as limiting.
The above objects and advantages of the invention will become more readily apparent to those ordinarily skilled in the art after reviewing the following detailed description and accompanying drawings, in which:
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The expanding section 20 adopts two embodiments and is described as follows.
In a first embodiment of the invention, the expanding section 20 is formed from the front end 10B toward the rear end 10C relative to the axis 10A, and the expanding section 20 is cylindrical. The expanding section 20 is formed with an outer peripheral surface 201 relative to the axis 10A. The outer peripheral surface 201 is a cylindrical surface, and the outer peripheral surface 201 is formed with a plurality of convex portions 21 and a plurality of concave portions 22 disposed at intervals. Any one of the concave portions 22 is formed between any two of the convex portions 21. Each of the convex portions 21 and each of the concave portions 22 do not intersect with each of the convex portions 21 and each of the concave portions 22, in particular, each of the convex portions 21 and each of the concave portions 22 are preferably parallel to each of the convex portions 21 and each of the concave portions 22.
Moreover, each of the convex portions 21 and each of the concave portions 22 have the following two forming modes, but are not limited to these two modes.
In the first forming mode (please refer to
In the second forming mode (please refer to
Continuing the description of the convex portions 21, each of the convex portions 21 has a convex peak 211, the convex peak 211 of each of the convex portions 21 is a part farthest from the axis 10A, each distance is equal (equal includes deformation, error or tolerance), a maximum outer diameter of the expanding section 20 is located at one part of the convex peak 211, and the maximum outer diameters are equal (equal includes deformation, error or tolerance). The convex peaks 211 are axially connected to one another relative to the axis 10A to form a diameter-expanding surface 23, and the diameter-expanding surface 23 spans each of the concave portions 22. The diameter-expanding surface 23 does not intersect with the axis 10A, the diameter-expanding surface 23 is parallel to the axis 10A, and the diameter-expanding surface 23 is also parallel to the outer peripheral surface 201.
Exteriors of the convex portions 21 and the concave portions 22 of the expanding section 20 mentioned in the first embodiment have the following three forms, but are not limited to these three forms.
In the first exterior form (please refer to
In the second exterior form (please refer to
In the third exterior form (please refer to
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Each of the convex portions 21 and each of the concave portions 22 of the second embodiment have the following two forming modes, but are not limited to these two modes.
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Because each of the convex portions 21 and each of the concave portions 22 of the second embodiment are only formed on the two opposite side surfaces 204′, the starting position and the ending position cannot be used for further description. The horizontal extending direction 20A and the oblique extending direction 20B of the second embodiment are discontinuous.
The blocking section 30 is formed at the rear end 10C of the diameter-expanding tool head 10, the blocking section 30 is a cylinder, an outer diameter of the blocking section 30 is larger than a maximum outer diameter of the expanding section 20, and a blocking surface 31 is radially formed on one side surface of the blocking section 30 at a connection with the expanding section 20 relative to the axis 10A.
The diameter-expanding tool head 10 further comprises an assembling section 40 connected with the blocking section 30. The assembling section 40 and the blocking section 30 have the following two combination modes, but are not limited to these two modes.
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In the second combination mode, the assembling section 40 is combined with the blocking section 30, an outer diameter of the blocking section 30 is larger than an outer diameter of the assembling section 40. The blocking section 30 is further formed with the assembling surface 32 on another side surface of the blocking section 30 opposite to the blocking surface 31, the assembling surface 32 is axially formed with a blind hole (not shown in the figures) or a through hole (not shown in the figures) relative to the axis 10A, wherein the blind hole is concavely formed from the blocking section 30 toward the expanding section 20, and the through hole is formed from the blocking section 30 toward the expanding section 20 by penetrating through the diameter-expanding tool head 10. Inner shapes of the blind hole and the through hole correspond to a contour of the assembling section 40 (such as cylinder, quadrangular column, hexagonal column or quincuncial column, but are not limited to the aforementioned types), so that one end of the assembling section 40 is assembled with the blind hole or the through hole correspondingly, another end of the assembling section 40 is assembled with the driving tool 90, and the rear end 10C of the diameter-expanding tool head 10 is located at the assembling section 40.
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A diameter-expanding method of the diameter-expanding tool head 10 comprises: expanding a diameter of the body 80 to be expanded with a channel 81 by the diameter-expanding tool head 10 (please refer to
The expanding section 20 is rubbed against an inner wall of the channel 81 by the convex peaks 211 of the convex portions 21 to shape the inner wall of the channel 81, and the concave portions 22 of the expanding section 20 are used to reduce a contact area between an outer wall of the expanding section 20 and the inner wall of the channel 81.
A diameter of at least a part of the body 80 to be expanded is expanded to form a diameter-expanded channel 81′, and an inner wall surface of the diameter-expanded channel 81′ is flush with the diameter-expanding surface 23 of the expanding section 20. Driving of the driving tool 90 can be stopped until one end of the body 80 to be expanded is in contact with the blocking surface 31 of the blocking section 30, and the diameter-expanding tool head 10 also stops rotating accordingly.
The diameter-expanding method of the diameter-expanding tool head 10 further comprises: one end of the body to be expanded 80 contacting with the blocking surface 31 first, continuing until one end of the body to be expanded 80 contacting with an inner wall surface of the blocking edge 33 of the blocking section 30, stopping driving of the driving tool 90, and stopping rotation of the diameter-expanding tool head 10 to prevent the body to be expanded 80 from being over-expanded or over-everted.
The diameter-expanding method of the diameter-expanding tool head 10 further comprises: before one end of the body to be expanded 80 contacting with the blocking surface 31, further expanding in diameter to form a bell mouth through the expanding cone 34, continuing until one end of the body to be expanded 80 contacting with an inner wall surface of the blocking edge 33 of the blocking section 30, stopping driving of the driving tool 90, and stopping rotation of the diameter-expanding tool head 10 to prevent the body to be expanded 80 from being over-expanded or over-everted.
However, if there is no blocking by the blocking edge 33, the following conditions will occur: one of the conditions is that one end of the body to be expanded 80 continues to expand in diameter along the blocking surface 31, and even covers the entire blocking section 30 to form over expansion, and finally an over-expanded structure can only be cut as waste. In another condition, one end of the body to be expanded 80 does not continue to expand in diameter along the blocking surface 31, but is over-everted in an opposite direction, and finally an entire rolled structure can only be cut as waste.
The assembling section 40 of the diameter-expanding tool head 10 is further replaced by the expanding section 20, which is different from that shown in
The two ends of the diameter-expanding tool head 10 further comprise the assembling section 40 connected with the expanding section 20. Combination between the assembling section 40 and the expanding section 20 has following two modes, but is not limited to the two modes.
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The expanding section 20 of the diameter-expanding tool head 10 of the invention is in discontinuous contact with the channel 81 of the body 80 to be expanded through the convex portions 21 and the concave portions 22 to perform diameter expansion. Thereby, a contact area between the diameter-expanding tool head 10 and the body 80 to be expanded is reduced, a load of the diameter-expanding tool head 10 is reduced, heat accumulated in a friction process is reduced, a speed of temperature rise caused by heat is slowed down, and a service life is prevented from being affected by material strength.
The benefits and advantages which may be provided by the present invention have been described above with regard to specific embodiments. These benefits and advantages, and any elements or limitations that may cause them to occur or to become more pronounced are not to be construed as critical, required, or essential features of any or all of the embodiments.
The foregoing description of the preferred embodiment of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention not be limited by this detailed description, but by the claims and the equivalents to the claims appended hereto.
Number | Date | Country | Kind |
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111131749 | Aug 2022 | TW | national |