This application is based on and claims the benefit of priority from the prior Japanese Patent Application Nos. 2007-003163, 2007-003164, and 2007-003165 each filed on Jan. 11, 2007, the entire contents of which is incorporated herein by reference.
The present invention relates to an electroacoustic transducer, especially to an electroacoustic transducer having a slender diaphragm.
Much attention has been given to slender-type electroacoustic transducers that exhibit high space saveability and excellent audio characteristics, for use in TVs, speakers in surround systems.
The applicant of the present invention has proposed such a slender-type electroacoustic transducer, which will also be referred to as an SPU (Speaker Unit) hereinafter, in documents, for example, Japanese Unexamined Patent Publications Nos. 2002-325294 and 2004-297315 (referred to as Document 1 and 2, respectively, hereinafter).
Document 1 discloses an electroacoustic transducer equipped with a track-like diaphragm supported by a rectangular frame via an edge member formed around the diaphragm and attached to the frame. As shown in
In the description below, the structure of a diaphragm with an edge member formed therearound is referred to as a diaphragm assembly.
The market demands for slender speaker units with wider frequency characteristics. In order to meet the demand, the applicant proposes a “slim-type” electroacoustic transducer in Document 2. As shown in
Compared to the electroacoustic transducer in Document 1, the slim type is much narrower in the transversal direction with its flange folded at the side section and fixed to the frame even though the diaphragm of the slim type is formed as having the same width as that in Document 1. For example, when the width of the electroacoustic transducer in Document 1 is 30 mm, the slim type in Document 2 can be formed as having the width of 22 mm even though the diaphragm has the same width in both transducers.
In another word, the slim type can be formed as having the same width for the diaphragm as that of Document 1 even though the width of the transducer is made narrower than that of Document 1. The slim type thus maintains comparatively wide linear response range for the diaphragm to a driving force applied thereto.
The electroacoustic transducers in Document 1 and 2 are both produced such that the yoke and the frame are boned to each other at their side sections at the longitudinal (length) direction, and almost sealed except for the end sections of the diaphragm in the rear side in the transversal (width) direction.
In spite of the advantages of the slim-type electroacoustic transducer discussed above, the inventor of the present invention found several disadvantages listed below, when trying to achieve wider frequency range in reproduction of low sounds and higher efficiency, and also to improve input characteristics to larger inputs, with a wider diaphragm.
(1) A wider diaphragm causes a low ridigity to the diaphragm assembly of the diaphragm with the edge member, resulting in poor frequency characteristics.
(2) A wider diaphragm causes that the diaphragm supporting and driving mechanisms become weaker physically to the wider diaphragm, resulting in unstable vibration of the diaphragm at larger strokes.
(3) A wider diaphragm causes excess heat from the voice coil when a large drive current is applied, resulting in a break in the coil windings, thermal degradation of the adhesive or the peripheral members of the voice coil, etc., with shorter life and poor aging reliability.
(4) A wider diaphragm causes an excess pressure to the rear side of the diaphragm when it vibrates at a large stroke because the diaphragm is almost sealed except for the end sections of the diaphragm in the rear side in the transversal direction, resulting in aerodynamic noises easily generated from the gap formed in the diaphragm assembly.
(5) A wider diaphragm causes a larger swing to a pair of lead wires of the diaphragm when it vibrates at a larger stroke, which further causes that lead wires touch each other so that it may cause a short between the wires, resulting in lower reliability.
Besides the problems of the wider diaphragm discussed above, the slim-type electroacoustic transducer has another problem. A problem could occur when this type of transducers are piled each other, for shipment, with the diaphragm assembly of the diaphragm and the edge member attached to the diaphragm. In detail, the members that vibrate when driven, such as, the diaphragm and the rolled section of the edge member, could touch each other when the transducers are piled and thus could be damaged or deformed.
A purpose of the present invention is to provide a diaphragm, a diaphragm assembly and an electroacoustic transducer that exhibit excellent aging characteristics and higher reliability, with less aerodynamic noises in the rear side.
The present invention provides a diaphragm longer in a longitudinal direction and shorter in a transversal direction in relation to the longitudinal direction, comprising: a base member having a pair of extending members provided in parallel in the longitudinal direction as facing each other, and a curved section that protrudes toward a first side of the diaphragm in a vibration direction of the diaphragm from a first plane that includes the extending members, the vibration direction being perpendicular to the longitudinal and transversal directions; and a slant member having a slant surface in relation to the first plane and connected to the base member in a manner that the slant member surrounds the base member in a second plane parallel to the first plane, the slant member having a curved surface in a cross section thereof in relation to a cross section of the base member in the transversal direction.
Moreover, the present invention provides a diaphragm assembly comprising: a diaphragm having a first length in a longitudinal direction and a second length in a transversal direction in relation to the longitudinal direction, the first length being longer than the second length, the diaphragm including: a base member having a pair of extending members provided in parallel in the longitudinal direction as facing each other, and a curved section that protrudes toward a first side of the diaphragm in a vibration direction of the diaphragm from a first plane that includes the extending members, the vibration direction being perpendicular to the longitudinal and transversal directions, and a slant member having a slant surface in relation to the first plane and connected to the base member in a manner that the slant member surrounds the base member in a second plane parallel to the first plane, the slant member having a curved surface in a cross section thereof in relation to a cross section of the base member in the transversal direction, the diaphragm assembly further comprising: an edge member having a third length in the longitudinal direction and a fourth length in the transversal direction, the third length being longer than the first and fourth lengths, the fourth length being longer than the second length, the diaphragm being supported by the edge member in a manner that the edge member surrounds the diaphragm in a third plane parallel to the first plane, the edge member having a flange extending in a second side of the diaphragm, the second side being opposite of the first side in the vibrating direction.
Furthermore, the present invention provides an electroacoustic transducer comprising: a diaphragm assembly including: a diaphragm having a first length in a longitudinal direction and a second length in a transversal direction in relation to the longitudinal direction, the first length being longer than the second length, the diaphragm including a base member having a pair of extending members provided in parallel in the longitudinal direction as facing each other, and a curved section that protrudes toward a first side of the diaphragm in a vibrating direction of the diaphragm from a first plane that includes the extending members, the vibrating direction being perpendicular to the longitudinal and transversal directions, and the diaphragm including a slant member having a slant surface in relation to the first plane and connected to the base member in a manner that the slant member surrounds the base member in a second plane parallel to the first plane, the slant member having a curved surface in a cross section thereof in relation to a cross section of the base member in the transversal direction; and an edge member having a third length in the longitudinal direction and a fourth length in the transversal direction, the third length being longer than the first and fourth lengths, the fourth length being longer than the second length, the diaphragm being supported by the edge member in a manner that the edge member surrounds the diaphragm in a third plane parallel to the first plane, the edge member having a flange extending in a second side of the diaphragm, the second side being opposite of the first side in the vibration direction, the electroacoustic transducer further comprising: a frame having a pair of first frame members in the longitudinal direction and a pair of second frame members in the transversal direction, the first frame members being longer than the second frame members, the first frame members being fixed to the flange, the frame being fixed to the edge member in a manner that the diaphragm assembly is surrounded by the frame in a fourth plane parallel to the first plane, and can vibrate in the vibrating direction in the frame.
Furthermore, the present invention provides an electroacoustic transducer comprising: a slender-shape diaphragm longer in a longitudinal direction and shorter in a transversal direction in relation to the longitudinal direction; an edge member fixed to the diaphragm; a frame having a pair of first frame members in the longitudinal direction and a pair of second frame members in the transversal direction, the first frame members being longer than the second frame members, the edge member being fixed to each frame member, the frame supporting the diaphragm via the edge member in a manner that the diaphragm can vibrate freely in a vibration direction perpendicular to the longitudinal and transversal directions; a voice-coil bobbin having a shape corresponding to the shape of the diaphragm and fixed in a first side of the diaphragm in the vibration direction, the voice-coil bobbin having a voice coil wound therearound; at least one magnet provided inside the voice-coil bobbin; and a yoke having a base member and side wall sections extending in the first side of the diaphragm in the transversal direction, thus having an opening in a second side of the diaphragm, the second side being opposite of the first side in the vibrating direction, the magnet being placed on the base member through the opening and supported by the base member, wherein each first frame member has a rib protruding toward the first side of the diaphragm, the yoke being fixed to the frame at both ends of the yoke in the transversal direction, with a gap between each side wall section and the rib.
Still, furthermore, the present invention provides an electroacoustic transducer comprising: a slender-shape diaphragm longer in a longitudinal direction and shorter in a transversal direction in relation to the longitudinal direction; an edge member fixed to the diaphragm; a frame having a pair of first frame members in the longitudinal direction and a pair of second frame members in the transversal direction, the first frame members being longer than the second frame members, the edge member being fixed to each frame member, the frame supporting the diaphragm via the edge member in a manner that the diaphragm can vibrate freely in a vibration direction perpendicular to the longitudinal and transversal directions; a voice-coil bobbin having a shape corresponding to the shape of the diaphragm and fixed in a first side of the diaphragm in the vibration direction, a voice coil wound around the voice-coil bobbin, a pair of lead wires being connected to the voice coil through the voice-coil bobbin; at least one magnet provided inside the voice-coil bobbin; and a yoke for supporting the magnet, the yoke having an insulating wall that protrudes toward a second side of the diaphragm, the second side being opposite of the first side in the vibration direction, the insulating wall being located between the lead wires outside the voice-coil bobbin.
A preferred embodiment according to the present invention, an SPU 50 that is an electroacoustic transducer, will be disclosed with reference to
The SPU 50 includes a diaphragm 1, an edge member 2, a frame 3, and a drive mechanism 40 that has a main magnet 7M, a sub-magnet 7S, a yoke 6, etc.
As shown in
The edge member 2 is attached to the diaphragm 1 at the outer periphery of the diaphragm 1, as shown in
In the description below, the structure of the diaphragm 1 with the edge member 2 attached thereto is referred to as a diaphragm assembly 51.
As shown in
Attached to the diaphragm 1, as shown in
Provided in the frame 3 is the drive mechanism 40, as shown in
The sub-magnet 7S is covered with a cushion sheet CS made of, for example, nonwoven cloth, at its upper end, to protect the diaphragm 1 from being damaged. The damage could occur when the diaphragm 1 vibrates strongly in a direction V in response to excess input and then a concave section 12e formed in the main vibrating section 1A of the diaphragm 1 collides with the sub-magnet 7S violently and repeatedly.
Disclosed next in detail are the diaphragm 1, the edge member 2, the frame 3, and the drive mechanism 40.
(1) Diaphragm 1
The diaphragm 1 of the SPU 50 is disclosed in detail with reference to
The diaphragm 1 is illustrated with the front side and the rear side in the upper section and the lower section, respectively, in
As described above, the diaphragm 1 has a slender oval shape with the long sides opposite to each other and the arc-like sections connected the long sides at both ends. And, as shown in
In
Moreover, in the top view in
Formed on the base member 1k are concave sections 12a to 12d and other concave sections 12e to 12h that are curved down in the vibration direction V in the rear side or protruding toward the rear side, as shown in
In relation to the concave sections 12a to 12h, there are convex sections 11a to 11j on the curved surface of the base member 1k, as shown in
The longitudinal zone including the convex and concave sections 11a to 11j and 12a to 12h, respectively, is the main vibrating section 1A of the diaphragm 1 and faces the sub-magnet 7S, as shown in
The base member 1k is provided with flat slant members 1k2 at both ends in the longitudinal direction, as shown in
Provided in the center of the diaphragm 1 are slant members 1k3, as shown in
The slant members 1ks have a curved surface that sticks out toward the front side, with the center of curvature in the rear side, as shown in
Formed on the slant member 1ks are convex sections 13a1 to 13h1 and other convex sections 13a2 to 13h2 so as to correspond to the concave sections 12a to 12d and 12e to 12h, respectively, as shown in
In relation to the convex sections 13a1 to 13h1 and 13a2 to 13h2, the remaining portions of the slant member 1ks are referred to as concave sections, although the remaining portions are not curved toward the rear side. The concave and convex shape of the slant member 1ks is in the opposite phase with the concave and convex shape (the sections 12a to 12h and 11a to 11j) of the main vibrating section 1A of the diaphragm 1, as shown in
The brim section 1t formed outside the protrusion 1ts is used for attaching the edge member 2 to the diaphragm 1 via the protrusion 1ts for positioning, as shown in
The diaphragm 1 is made of a polyimide (PI) film that is heat-resistant against heat generated from the voice coil 5 when energized and excellent in mechanical properties. The diaphragm 1 has a thickness of 0.125 mm, with chromium deposited on the surface thereof in the front side.
As shown in
(2) Edge Member 2
The edge member 2 is a frame-like member with the opening 2A that fits the outer periphery of the protrusion 1ts (
The edge member 2 is provided with: a flat section 2B with the opening 2A inside thereof; a roll section 2C that protrudes like an oval so that it has an arc in the cross section; and flange sections 2D that are connected to the leg of the roll section 2C and extending to the opposite direction of the protruding direction of the roll section 2C.
Seat members 2E are provided at the outside of the roll section 2C and at both ends of the edge member 2 in the longitudinal direction. The seat members 2E protrude in the same direction as the roll section 2C, each with a flat surface having the same height as or higher than top of the diaphragm 1.
As shown in
The roll section 2C gradually curves at the cross section, or its arc portion, like shown in Document 2, which will be explained in detail with reference to
As shown in
The roll width W1 is a width of the roll section 2C from an inner border line 2C1 between the roll section 2C and the flat section 2B (the surface of the edge member 2) to an outer border line 2C2 between the roll section 2C and the flange section 2D (
In the shorter areas SA, the roll section 2C is formed as having the cross section for which the protruding height h1 and the roll width W1 are gradually increased from a transition starting point M1 toward a transition finishing point M2 which is a top T of the arc. The height h1 and width W1 reach the point M2 to be the maximum (a maximum outer curvature R2, a maximum protruding height h2, and a maximum roll width W2) at a center line CL1 that lies in the longitudinal direction of the edge member 2. The roll section 2C has the identical shape on both sides of the center line CL1. The ratio of increase in the outer curvature, the protruding height, and the width, or R2/R1, h2/h1 and W2/W1, is 1.2 in this embodiment.
The transition starting point M1 of the roll section 2C, for which the cross sectional shape starts to vary in the shorter areas SA, may be set at a point M where the longer and shorter areas LA and SA are connected to other or somewhere in the vicinity of the point M. The transition finishing point M2 of the roll section 2C, for which the cross section stops change in shape in the shorter areas SA, may not only be the top T of the arc but somewhere before reaching the top T. One requirement for the transition starting and finishing points M1 and M2 is that the points be gradually connected to the non-transitional areas, with no curves.
Moreover, as shown in
The edge member 2 having such a rolling shape, as discussed above, can be made of butyl rubber or other materials of excellent characteristics on thermal tolerance, vibration, etc. The edge member 2 is formed with a thickness in the range from 0.2 mm to 0.3 mm except for the seat members 2E (
The diaphragm assembly 51 of the diaphragm 1 with the edge member 2 is produced in such a manner that, as shown in
(3) Frame 3
As shown in
Each transversal frame member 3B is provided with holes 3B1 for use in attaching the frame 3 to other members and an inner brim member 3B2 with an arc-like end connected to the longitudinal frame members 3A.
Moreover, each transversal frame member 3B is provided with a “π”-shaped edge cover rib 3GR that protrudes at both ends as surrounding the holes 3B1, as shown in
Fixed to each longitudinal frame member 3A is a rib 3AR that protrudes in the opposite direction of the protruding edge cover rib 3GR, with mail screws 3AR1 on both ends of the rib 3AR in the longitudinal direction for use in fixing the yoke 6.
The edge member 2 is attached to the frame 3, as described below. In
In the longitudinal direction, an adhesive is applied between the inner wall of the flange section 2D of the edge member 2 and a side wall 3A1a of each longitudinal frame member 3A. In the transversal direction, an adhesive is applied between the lower surface of each of the seat members 2E (
The frame 3 and edge member 2 are fixed to each other by application of the adhesive as described above so that the diaphragm 1 can be supported by the frame 3 via the edge member 2 but can vibrate freely in the frame 3.
(4) Drive Mechanism 40
As shown in
The voice-coil bobbin 4 is formed as shown in
Shown in
The side wall sections 6b have a length Ly almost equal to the length Lbc of the voice-coil bobbin 4 (
The yoke 6 is provided with an insulating separator 43 at one end in the front side, as shown in
As shown in
Each lead wire 25 is connected to a land on a relay board 44 attached to a rib 3d of the frame 3 by crimping. Provided on the relay board 44 is a connector 45 electrically connected to the land, an external electric power being supplied to the voice coil 5 via the connector 45 in driving the SPU 50.
Each sub-magnet 7S has a length Lmg in the longitudinal direction, almost equal to a length 1A1 (
The pole piece 8 and the voice coil 5 are arranged such that, as shown in
The voice-coil bobbin 4 is joined at the outer periphery to the frame 3 via a suspension 42 having a wavy shape in the cross section, as shown in
The SPU 50 in this embodiment is produced with the dimensions, for example, as listed below:
Transversal width Wk of the base member 1k (
Longitudinal length Lk of the base member 1k (
Longitudinal length LA of the main vibrating section 1A (
Transversal width Wks of the slant members 1ks (
Longitudinal length Lf of the SPU 50 (
Transversal length Wf of the SPU 50 (
With the dimensions listed above, when the area of the base member 1k (which is almost equal to the total area of the known diaphragm in Document 1) is 1, the area of the diaphragm 1 in the top view (
Moreover, with the dimensions listed above, the diaphragm 1 of the SPU 50 in this embodiment can be driven with a stroke length of ±3.5 mm to ±4.0 mm compared to that of ±2.0 mm to ±2.5 mm for the known diaphragm, thus achieving larger vibration.
The diaphragm 1 vibrates in the vibration direction V (FIG. 7), with its main vibrating section 1A attached to the voice-coil bobbin 4. The vibration occurs when a drive current flows through the voice coil 5 wound around the bobbin 4 in a magnetic field generated by the main magnet 7M, the pole piece 8, and the sub-magnet 7S, and then an electromagnetic force is applied to the bobbin 4 in the drive (vibration) direction V.
During the vibration, the diaphragm 1 exhibits higher linearity with a longer distance between the outer border line 2C2 (
Moreover, the diaphragm 1 exhibits higher linearity in vibration with the structure shown in
The SPU 50 in this embodiment also suffers heat generated from the voice coil 5, like the known SPUs. Particularly, the SPU 50 that has to meet the demand for excellent input characteristics to larger inputs, requires an excellent heat-dissipation structure to larger heat generation from the voice coil 5 when a larger current is applier thereto for larger sound outputs.
The known SPUs exhibit a poor heat-dissipation performance at the rear side of the diaphragm for inactive air flow and suffers much stress at the rear side due to the structure in that the yoke and the frame are fixed to each other at their side faces with an adhesive. A larger current to the known SPUs with the poor heat-dissipation performance greatly raises the temperature at the voice coil, which could cause burning out of the coil wirings, gradual deterioration of the adhesive or other members, change in vibration characteristics, etc., which leads to a shorter life for the SPUs.
On the contrary, as shown in
With this structure, heat generated from the voice coil 5 is dissipated to the outside through the gaps SP at the rear side of the SPU 50. This excellent heat-dissipation performance does not allow big rise in temperature at the voice coil 5, which thus not cause burning out of the coil wirings, gradual deterioration of the adhesive or other members, change in vibration characteristics, etc., which gives a longer life to the SPU 50.
In this structure, the longitudinal frame members 3A of the frame 3 are formed into an extremely slender shape, with the minimized transversal length Wf (
The frame 3 having these slender longitudinal frame members 3A is provided with the ribs 3AR having a particular thickness and height to give the frame 3 a high rigidity so that the members 3A do not vibrate when the diaphragm 1 vibrates.
The gaps SP provided between the frame 3 and the yoke 6, shown in
The SPU 50 in this embodiment is equipped with the seat members 2E, as shown in
In detail, when several SPUs 50 are piled, the ends of the base member 6k or the screws 41 (
The known SPUs requires spacers therebetween when piled so that the diaphragms can not be damaged, that leads to increase in cost and man-hours.
In contrast, the embodiment of the present invention dose not increase cost and man-hours in production and shipment of the SPU 50 because of the seat members 2E.
In detail, as shown in (b) of
As shown in
The installation reference surface SF is formed as a flat surface that sounds the rear surface 3e and located in the rear side in relation to an end of each flange section 2D of the edge member 2 in the drive direction V. The end is the lowermost portion of each flange section 2D in
Suppose that, in
In this structure, the cabinet requires mounting holes to give a gap between the cabinet and the flange section 2D so that the cabinet does not touch the flange section 2D when the SPU 50 is installed. And, the gap has to be filled with a filler after the installation.
However, the embodiment with the flat installation reference surface SF located in the rear side in relation to each flange section 2D (the chain double-dashed line 2f) in the drive direction V, does not require such mounting holes and a filler, thus achieves reduction of man-hours in installation and offers excellent sealing property.
Disclosed next are several modifications to the diaphragm 1 of the SPU 50 according to the present invention. In the modifications, the same reference signs are given to the elements or members that correspond to those in the embodiment.
As shown in
A diaphragm 101B having the slant member 1ks shown in (c) of
The slant member 1ks in the embodiment and modifications are formed as having a curved surface that offers higher rigidity which leads to more constant frequency characteristics and a wider range of linearity in response (vibration) to larger inputs, with improved reproduction characteristics in a lower frequency range, than the counterpart of a diaphragm 101, shown in (a) of
Shown in (b) of
Shown in (d) and (e) of
The diaphragms 101C and 101C1 shown in (d) and (e), respectively, of
A more feasible direction property can be gained with the base member 1k having a curved surface KMB (
A further feasible direction property can be gained with the step portions 1s1 of side sections 1s located in the same position as the interface SGM, as shown in
The shape of the diaphragm can be selected among the diaphragm 1 (the embodiment) and the diaphragms 101A, 101A1, 101B, 101C, and 101C1 (the modifications), depending on the requirements or the condition of an environment where an SPU is installed. The combination of shapes in the embodiment and the modifications is also possible.
The slant member 1ks having the convex and concave sections is feasible than a flat one. These convex and concave sections are preferably provided so as to correspond to the convex and concave sections 11a to 11j and 12a to 12h formed on the base member 1k, as shown in
The convex and concave correspondence between the slant member 1ks and the base member 1k may be in the opposite phase in which the convex sections 13a1 to 13h1 and 13a2 to 13h2 of the slant member 1ks are provided in the locations that match the locations of the concave sections 12a to 12d and 12e to 12h of the base member 1k, as shown in
It is preferable for the slant member 1ks to have the convex sections protruding toward the front side, like the convex sections 13a1 to 13h1 and 13a2 to 13h2 shown in
The SPU 50 in this embodiment is highly efficient, stable in frequency reproduction, and also stable in driving with a longer stroke to larger inputs, as well as excellent in heat-dissipation performance with a longer life and a higher reliability, and decreased aerodynamic noises in low frequency ranges.
The SPU 50 in this embodiment has several other advantages: higher efficiency in assembly and transfer operations because several SPUs 50 can be easily piled to each other; higher sealing performance in installation to a cabinet; and no short-cut between the lead wirings to driving at lager strokes.
Discussed next is comparison of the direction and reproduction frequency characteristics between the SPU 50 in this embodiment and a sample SPU for comparison.
The sample SPU is equipped with a diaphragm 201 instead of the diaphragm 1, shown in
Discussed first is the direction characteristics with reference to
The chart in
The excellent direction characteristics is given by the arrangements, shown in
Discussed next is the reproduction frequency characteristics with reference to
The chart in
Particularly, the SPU 50 exhibits higher levels in reproduction than the sample SPU in the range of 500 Hz or lower, excellent in reproduction of lower sounds. This is due to difference in rigidity between the curved slant member 1ks with the convex sections 13a1 to 13h1 and 13a2 to 13h2 shown in
It is further understood by those skilled in the art that the foregoing description is made for the embodiment and the several modifications and that various changes and modifications may further be made to the structure and assembly steps in the invention without departing from the sprit and scope thereof.
For example, it is most feasible for the slant member 1ks to have the concave and convex sections so as to respond to those of the base member 1k in position and width in the longitudinal direction, as shown in
Not only that, it is also preferable to change the position or width of the concave and convex sections of the slant member 1ks with respect to those of the base member 1k in the longitudinal direction. Or, the slant member 1ks may have concave and convex sections on both ends thereof in the longitudinal direction. Moreover, the base member 1k may be formed into a semi-cylinder shape with no concave and convex sections.
One requirement is that the slant member 1ks has a curved shape with concave and convex sections, for higher rigidity to the vibration of the diaphragm 1.
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2007-3163 | Jan 2007 | JP | national |
2007-3164 | Jan 2007 | JP | national |
2007-3165 | Jan 2007 | JP | national |
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