Patent Grant
10376953
This nonprovisional application claims priority under 35 U.S.C. ยง 119(a) to German Patent Application No. 10 2017 003 693.4, which was filed in Germany on Apr. 15, 2017, and which is herein incorporated by reference.
Field of the Invention
The present invention relates to a die-casting piston, comprising a receiving unit attachable to a piston rod.
Description of the Background Art
A die-casting piston having a hollow cylindrical sliding body, which is disposed on the lateral surface of a base body, is known from the publication DE 100 40 578 C1. A die-casting piston of this type is characterized in that the hollow cylindrical sliding body is spread apart, so that it is always in contact by its outer surface with the inner wall of the filling chamber surrounding it. This ensures that the sliding body of the piston rests tightly against the inner wall of the filling chamber everywhere, so that no air is able to flow into the filling chamber and thus into the die-casting chambers of a die-casting machine. To form a better seal, the sliding body is expandable radially only to a limited extent. Worn parts, in particular the sliding body, are replaced by breaking down the piston into its individual parts. For this purpose, the piston must be removed from the piston rod.
A plunger piston for cold chamber die casting machines is also known from the publication DE 199 38 076 A1, which comprises a piston head and a piston rod fixedly connected thereto. As part of the piston head, a sleeve extending up to the piston rod is designed in such a way that a cooling system having a plurality of cooling channels is formed between the sleeve and the interior of the piston head. On the front end, a planar head plate is disposed on the sleeve, which is fixed on the front end of the piston head from the front with the aid of screws. The head plate planarly abuts the front end of the sleeve, whereby the front end of the plunger piston also forms a counter-bearing for absorbing the forces during the plunging action.
A die-casting piston is also known from the publication EP 2 862 647 A1, which is incorporated herein by reference, which includes a base body attachable to a piston rod and having a melt-side end face, on whose lateral surface at least one hollow cylindrical sliding body is mountable, and a closed end ring is situated between the end face of the base body and the end face of the sliding ring. The end ring is attachable to the base body with the aid of a connecting device. The closed end ring is axially mountable on the lateral face of the base body over the end face of the base body, where it may be locked and released again with the aid of the connecting device. The closed end ring is furthermore used as a front-end first holding element for the hollow cylindrical sliding body. Due to this structural approach, wearing parts may be replaced from the front, i.e. from the piston front end. For this purpose, slide bushes, expansion rings and scraper rings are pushed over the piston head and secured with the end ring as the first holding element.
A multipart die-casting piston is also disclosed in DE 10 2005 048 717 A1 for fastening to an end area of a piston rod on the high-pressure side, which is axially displaceable in a casting cylinder of a cold chamber die-casting machine. The piston comprises a piston cover on the high-pressure side, which has a piston end wall, and a piston body in the form of a bush, which abuts the piston cover on a low-pressure side. The piston body is connected to the piston cover with the aid of fastening screws, forming a structural unit. Bayonet locking members assigned to each other on the piston cover and the end area are proposed for axially fixing the piston to the end area of the piston rod. Locking mechanisms situated in the piston cover may make it difficult to cool the piston on the front end, particularly in the location to which heat is applied the most during operation, due to their structural design having material projections.
It is therefore an object of the present invention to provide a die-casting piston with regard to maintenance friendliness and functionality.
In an exemplary embodiment, the invention provides a die-casting piston having a receiving unit attachable to a piston rod, which includes a cooling device and a connecting device for the piston rod. A hollow cylindrical carrier body of a cup-shaped design is also provided having a melt-side end face, on whose lateral surface at least one hollow cylindrical sliding body is mountable. A closed end ring is also provided that is disposed between the end face of the carrier body and an end face of the sliding body, which is used as a front-end first holding element for the at least one hollow cylindrical sliding body.
The carrier body can be axially mountable on the receiving unit, extending over the cooling device, and may be locked to the receiving unit and released again with the aid of a connecting device, the connecting device being disposed axially downstream from the sliding body on the side facing away from the end face of the carrier body, and the connecting body being a bayonet joint. Die-casting pistons of this type are suitable for use in vacuum die-casting machines as well as for other designs.
The bayonet joint may have different designs. For example, it may include suitable metallic tabs on the carrier body and on the receiving unit, which are each designed in such a way that they are able to engage with corresponding recesses of the particular connecting partner. The carrier body and the receiving unit can be connected as connecting partners, for example, by being inserted into each other and rotated in opposite directions, and they may also be separated in this way. Consequently, connection is via an insertion-and-rotation motion.
In an embodiment, the wearing parts are disposed on the hollow cylindrical carrier body, which is removable from the receiving device as a module. For mounting purposes, a hollow cylindrical sliding body or multiple sliding bodies in the form of slide bushes and/or expansion rings, and possibly the scraping element in the form of one or multiple scraper rings, are pushed onto the lateral surface of the carrier body and secured with an end ring which closes on the front side. These may be removed again and replaced in the opposite order.
An actuating mechanism for fixing and releasing the connection between the carrier body and receiving unit can be carried out in the bayonet joint by an insertion-and-rotation motion. A form fit is formed in this way in the axial direction in the locked position of the bayonet joint. The entire construction for retaining purposes is aimed at preventing the effect of the cooling device from being impaired. Consequently, the connecting device is designed according to the available installation space, depending on the piston size. Assemblies on the carrier body and on the receiving element, which are complementary to each other, are advantageously positioned and constructed in such a way that they interact to form a closing mechanism of a bayonet joint. Form-fitting connections of this type are produced by the engagement of both connecting partners.
The end ring usually does not or only slightly overlaps the end face of the carrier body. Only the end face of the carrier body is significantly exposed in a desirable manner to the temperature of the melt. The piston cooling may efficiently take effect here by a suitable section of material.
The carrier body may be manufactured from steel or from copper or a copper alloy. A carrier body made from copper offers advantages with regard to the cycle times of the die-casting machine, in particular during aluminum die casting, due to its better heat conductivity. Carrier bodies made from steel, on the other hand, have the advantage that they are more robust, i.e. have longer service lives. The sliding body may also be manufactured from steel.
In particular, the absorption of the axial force applied to the die-casting piston may present difficulties during the operation of the die-casting machine, or this may be satisfactorily achieved only with a great deal of structural complexity. The hollow cylindrical carrier body according to the invention, however, forms a one-piece, cup-shaped hollow body with the melt-side end face, which, as a compact assembly, is also designed for a tensile or pressure load. As a result, it may also absorb the axial forces of the piston rod via the receiving unit during the operation of the die-casting piston.
A particular advantage is that wearing parts may be replaced from the front end of the piston with the aid of a modular design. For this purpose, slide bushes, expansion rings and scraper rings are pushed over the carrier body and secured with the end ring in the direction of the front side. The entire module may then be fixed on the receiving unit with the aid of the bayonet joint. Connecting devices of this type are particularly stable and reliable, due to their form fit in the axial direction when operating a die-casting machine under tensile or pressure load. Under operating load, compressive or tensile forces take effect normally, i.e. perpendicularly to the surfaces of the two connecting partners. Another advantage is that the front-end cooling of the piston is successful on the end face of the carrier body in the location where heat is applied the most during operation. Here the cooling device may be designed for an effective heat removal of the heat introduced by the metal melt via the piston front end. In the front area, the cup-shaped carrier body is preferably designed with a uniform wall thickness, at least on the front end.
In an embodiment of the invention, the carrier body can be rotatably fixedly lockable with respect to the receiving unit with the aid of at least one fixing element. In principle, any component which prevents an unintentional separation of the connecting device can be suitable as the fixing element. The fixing element primarily prevents the unintentional counter-rotational movement for opening the bayonet joint. For example, radially insertable screw connections or spring-loaded clamping pins may be used as the fixing element, which are disposed in the carrier body and extend up to the receiving unit.
The at least one fixing element may be advantageously accessible on the outer circumference of the piston for locking purposes. A special construction principle is used for this purpose, which makes it possible to establish a locking operative connection of the carrier body over the outer circumference of the piston, for example from easily accessibly points on the die-casting piston. Connecting devices of this type represent, for example, independent fixing systems having multiple individual parts. A connecting device of this type is, of course, detachable and suitable for releasing the carrier body again to the extent that the bayonet joint, for example, may be detached. Radially engaging locking mechanisms, for example, which are accessible from the cylindrical surface of the piston, are particularly suitable for this purpose.
It is also advantageous that the at least one hollow cylindrical sliding body is fixable on the side facing away from the end face of the carrier body by a mounting ring as the second holding element. The mounting ring is used as the second holding element having a rear stop or flange, which is planarly abutted by a front end of the adjacent rings. In its radial extension, the mounting ring is equal to or smaller than the other sliding bushes, expansion rings or scraper rings. In any case, the mounting ring does not project over the circumference thereof. If necessary, the mounting ring may also advantageously produce an axially acting pretension on the hollow cylindrical sliding body. Due to a pretension, the sliding bodies, expansion rings or scraper rings have no clearance in the axial direction and are pressed against each other on the front end. The undesirable penetration of residual melt between the particular end faces is effectively prevented hereby during operation.
In an embodiment of the invention, the mounting ring may have a rotatably fixed design with respect to the carrier body. For this purpose, the inner contour of the mounting ring may have a shape deviating from the circular, which matches a design, complementary therewith, on the outside of the carrier body. In other words, the mounting ring is rotatably fixedly positioned on the carrier body from the back after mounting the sliding bodies and possibly the expansion rings or scraper rings. The mounting ring may thus be used to handle the assembled carrier body using a suitable tool or to close the bayonet joint by means of an insertion-and-rotation motion or to open it by means of a rotation-and-pulling motion.
At the position of the mounting ring, the outer contour of the carrier body may be designed as a polygon, and the inner contour of the mounting ring may also be designed as a polygon which forms a precise fit with the outer contour of the carrier body. The flat surfaces of the polygon effectuate a reliable, rotatably fixed arrangement of the mounting ring. The mounting ring should be able to be easily removed hereby from the carrier body in the axial direction. Even after the carrier body is removed, the polygon remaining on the outer contour of the carrier body may itself be a contact surface for suitable tools for retaining, cleaning, reworking or storage purposes.
In an embodiment of the invention, the mounting ring can also be lockable using the at least one fixing element. Radially insertable screw connections or spring-loaded clamping pins may be used as the fixing element, which are disposed in the mounting ring and extend through the carrier body up to the receiving unit. In this way, a fixing element for the mounting ring may simultaneously also be used to prevent the rotation of the bayonet joint. The bayonet joint is then preferably situated radially within the mounting ring in the same mounting plane downstream from the sliding body. This mounting area is effectively situated behind the parts of a die-casting piston subjected to the most thermal load downstream from the cooling device.
At the position of the mounting ring, the outer contour of the receiving unit may have a maximum radial extension as the polygon, which is smaller than the inner diameter of the at least one hollow cylindrical sliding body. This makes it possible to readily dispose sliding bodies and possibly expansion rings or scraper rings on the carrier body from the rear.
In an embodiment of the invention, the outer contour of the mounting ring may be designed as a polygon. Contact surfaces for mounting tools are created hereby, which may be used to position or remove the carrier body on/from the receiving unit.
In an embodiment, the fixing element may be disposed on the outer contour of the mounting ring on a surface of the polygon. The surfaces of the polygon are situated radially internally and are level with respect to the hollow cylindrical sliding body. These surfaces are therefore particularly suitable for disposing screw or plug connections thereon as fixing elements.
In principle, the die-casting piston may be structurally designed on the front as disclosed in DE 10 2013 017 261 A1 of the applicant, which is incorporated herein by reference, in such a way that the closed end ring is mountable on the lateral surface of the base body, axially over the end face of the base body in the function of a carrier body, and it back be locked thereon and released again with the aid of the connecting device.
In an embodiment of the invention, the end ring may be supported against a front-end stop formed on the carrier body to prevent axial displacement. The end ring is fixed axially to the front thereby on the carrier body.
The end stop may advantageously be a circumferentially running projection from the lateral surface of the carrier body. The projection is created in such a way that the axial forces of the additional sliding bodies or scraping rings, which occur during operation, may always be absorbed.
In an embodiment of the invention, at least the end ring and the directly adjacent, hollow cylindrical sliding body may have complementary shoulders at the particular front-end joints, whereby they mesh in an overlapping manner. For example, the rings mesh with each other at their joints in the axial direction after mounting. Due to a corresponding design of the shoulders, a mutual anti-rotation of the rings may also be established.
The end ring may be made from a harder material than the sliding body. In this way, it is possible to manufacture the end ring from steel, for example, and the sliding body from a softer, more slidable material, such as copper or a copper alloy. The end face of the piston, which is subjected to extreme stress, is thus also formed from a hard material in the radially outer area, whereby the more sensitive sliding body is protected by the ring. The danger of scoring and piston jamming is thus averted. The service life of both the piston and the filling chamber may be significantly increased thereby.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes, combinations, and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitive of the present invention, and wherein:
In
The connection of carrier body 3 is rotatably fixedly locked with respect to receiving unit 2 by a screw-like or pin-like fixing element 7, whereby the unintentional opening of the bayonet joint is prevented. Fixing element 7 is preferably disposed on the outer circumference of the piston and is thus located at an easily accessible point on die-casting piston 1. Radially engaging locking mechanisms, which are accessible from the cylindrical surface of die-casting piston 1, are particularly suitable.
Mounting ring 8 is used as a second holding element having a back-side stop, which is planarly abutted by the reversing front end of hollow cylindrical sliding body 4. The radial extension of mounting ring 8 is preferably slightly smaller than the radial extension of sliding body 4.
A front-end stop 33 is used to retain preferably closed end ring 5, whereby end ring 5 is supported against axial displacement toward the front. Front-end stop 33 is a circumferentially running projection from lateral surface 32 of carrier body 3. The projection is created in such a way that the axial forces occurring during operation may be absorbed. End ring 5 and directly adjacent, hollow cylindrical sliding body 4 have complementary shoulders at particular front-end joints 41, whereby they mesh in an overlapping manner.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are to be included within the scope of the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2017 003 693 | Apr 2017 | DE | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 5233912 | Mueller | Aug 1993 | A |
| 20090139683 | Muller et al. | Jun 2009 | A1 |
| Number | Date | Country |
|---|---|---|
| 19938076 | Feb 2001 | DE |
| 10040578 | Oct 2001 | DE |
| 10 2005 048 717 | Apr 2007 | DE |
| 10 2013 017 261 | Apr 2015 | DE |
| 2862647 | Apr 2015 | EP |
| Number | Date | Country | |
|---|---|---|---|
| 20180297110 A1 | Oct 2018 | US |
