This disclosure relates to manufacturing dies. More specifically, this disclosure relates to cleaning device for dies.
Dies are used in manufacturing to form materials to a desired shape and/or size. Excess material can become trapped within the die and can inhibit the performance of the die. Often, workers must get underneath the die and manually force a tool into the die to clean out the excess material, which requires significant physical strength and is potentially unsafe for the worker. Additionally, manual operation of the cleaning tool can lack precision.
It is to be understood that this summary is not an extensive overview of the disclosure. This summary is exemplary and not restrictive, and it is intended neither to identify key or critical elements of the disclosure nor delineate the scope thereof. The sole purpose of this summary is to explain and exemplify certain concepts of the disclosure as an introduction to the following complete and extensive detailed description.
Disclosed is a die cleaning device comprising a device body; a cleaning plate mounted to the device body and configured to engage a die slot of a die; a lift mechanism configured to raise the cleaning plate into engagement with the die slot; and a drive mechanism configured to laterally move the cleaning plate within the die slot.
Additionally, disclosed is a die cleaning device comprising a body comprising a chassis;
a plate assembly movably mounted to the device body and comprising a cleaning plate, the cleaning plate configured to engage a die slot of a die and dislodge excess material trapped within the die slot; a lift mechanism configured to move the cleaning plate relative to the chassis between at least a lowered position and a raised position, wherein, in the lowered position, the cleaning plate is disengaged from the die slot, and in the raised position, the cleaning plate engages the die slot; and a drive mechanism configured to laterally move the cleaning plate relative to the chassis within the die slot.
Also disclosed is a method of cleaning a die, the method comprising aligning a cleaning plate of a plate assembly of a die cleaning device with a die slot of the die, wherein the cleaning plate is in a lowered position and disengaged from the die slot; engaging the cleaning plate with the die slot; and sliding the cleaning plate laterally within the die slot to dislodge excess material trapped within the die slot.
Various implementations described in the present disclosure may include additional systems, methods, features, and advantages, which may not necessarily be expressly disclosed herein but will be apparent to one of ordinary skill in the art upon examination of the following detailed description and accompanying drawings. It is intended that all such systems, methods, features, and advantages be included within the present disclosure and protected by the accompanying claims.
The features and components of the following figures are illustrated to emphasize the general principles of the present disclosure. Corresponding features and components throughout the figures may be designated by matching reference characters for the sake of consistency and clarity.
The present disclosure can be understood more readily by reference to the following detailed description, examples, drawings, and claims, and the previous and following description. However, before the present devices, systems, and/or methods are disclosed and described, it is to be understood that this disclosure is not limited to the specific devices, systems, and/or methods disclosed unless otherwise specified, and, as such, can, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular aspects only and is not intended to be limiting.
The following description is provided as an enabling teaching of the present devices, systems, and/or methods in its best, currently known aspect. To this end, those skilled in the relevant art will recognize and appreciate that many changes can be made to the various aspects of the present devices, systems, and/or methods described herein, while still obtaining the beneficial results of the present disclosure. It will also be apparent that some of the desired benefits of the present disclosure can be obtained by selecting some of the features of the present disclosure without utilizing other features. Accordingly, those who work in the art will recognize that many modifications and adaptations to the present disclosure are possible and can even be desirable in certain circumstances and are a part of the present disclosure. Thus, the following description is provided as illustrative of the principles of the present disclosure and not in limitation thereof.
As used throughout, the singular forms “a,” “an” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “an element” can include two or more such elements unless the context indicates otherwise.
Ranges can be expressed herein as from “about” one particular value, and/or to “about” another particular value. When such a range is expressed, another aspect includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another aspect. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint.
For purposes of the current disclosure, a material property or dimension measuring about X or substantially X on a particular measurement scale measures within a range between X plus an industry-standard upper tolerance for the specified measurement and X minus an industry-standard lower tolerance for the specified measurement. Because tolerances can vary between different materials, processes and between different models, the tolerance for a particular measurement of a particular component can fall within a range of tolerances.
As used herein, the terms “optional” or “optionally” mean that the subsequently described event or circumstance can or cannot occur, and that the description includes instances where said event or circumstance occurs and instances where it does not.
The word “or” as used herein means any one member of a particular list and also includes any combination of members of that list. Further, one should note that conditional language, such as, among others, “can,” “could,” “might,” or “may,” unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain aspects include, while other aspects do not include, certain features, elements and/or steps. Thus, such conditional language is not generally intended to imply that features, elements and/or steps are in any way required for one or more particular aspects or that one or more particular aspects necessarily include logic for deciding, with or without user input or prompting, whether these features, elements and/or steps are included or are to be performed in any particular aspect.
Disclosed are components that can be used to perform the disclosed methods and systems. These and other components are disclosed herein, and it is understood that when combinations, subsets, interactions, groups, etc. of these components are disclosed that while specific reference of each various individual and collective combinations and permutations of these may not be explicitly disclosed, each is specifically contemplated and described herein, for all methods and systems. This applies to all aspects of this application including, but not limited to, steps in disclosed methods. Thus, if there are a variety of additional steps that can be performed it is understood that each of these additional steps can be performed with any specific aspect or combination of aspects of the disclosed methods.
Disclosed is a die cleaning device and associated methods, systems, devices, and various apparatus. Example aspects of the die cleaning device can comprise a cleaning plate configured to engage a die. It would be understood by one of skill in the art that the die cleaning device is described in but a few exemplary embodiments among many. No particular terminology or description should be considered limiting on the disclosure or the scope of any claims issuing therefrom.
The cleaning plate 210 can be mounted to the lift module 120. In the current aspect, the cleaning plate 210 can be a substantially upright, substantially planar metal paddle. In other aspects, the cleaning plate 210 can be oriented substantially horizontal or at any other suitable angle. In example aspects, the lift module 120 can be movable relative the chassis 115 between a lowered position, a raised position, and intermediate positions therebetween, thereby allowing the cleaning plate 210 to be repositionable between the lowered, raised, and intermediate positions. For example, the die cleaning device 100 can comprise a lift mechanism 135 for selectively raising and lowering the lift module 120 relative to the chassis 115. The lift mechanism 135 can be manually operated by an operator, such as with a push button control 137, as shown. In other aspects, the lift mechanism 135 can be operated by any other suitable control mechanism. In other aspects, the lift module 120 can be movable in any other suitable direction.
In example aspects, the cleaning plate 210 can further be configured to move laterally relative to the lift module 120. The die cleaning device 100 can comprise a drive mechanism 140, such as a screw drive mechanism 142, for propelling the lateral movement of the cleaning plate 210. In other aspects, the drive mechanism 140 can be any other suitable drive mechanism known in the art. The screw drive mechanism 142 can comprise an elongate threaded screw 144 rotationally mounted to the lift module 120, and can further comprise a motor 145 for driving the rotation of the screw 144. Specifically, the screw 144 can rotationally engage and extend between opposing first and second end blocks 146,148 mounted to the lift module 120, and the screw drive mechanism 142 can rotate the screw 144 at either or both of the first and second end blocks 146,148.
According to example aspects, a plate carriage 150 can be mounted on the screw 144. The plate carriage 150 can define a threaded bore 152, and the screw 144 can extend through and rotate within the threaded bore 152. As the screw 144 rotates within the threaded bore 152, the plate carriage 150 can ride along the rotating screw 144, translating laterally between the first and second end blocks 146,148 as the screw 144 rotates. The rotational direction of the screw 144 can be selectively reversed to reverse the lateral direction of the plate carriage 150. The cleaning plate 210 can be secured to the plate carriage 150, such that the cleaning plate 210 can translate laterally from side to side along with the plate carriage 150. In other aspects, the threaded bore 152 can be formed through the cleaning plate 210 or through a plate mount 220 (shown in
Once inserted into the die slot 710, the screw drive mechanism 142 can slide or otherwise move the cleaning plate 210 laterally within the die slot 710. As the cleaning plate 210 moves, the cleaning plate 210 can dislodge excess material 1100 (shown in
Incrementally advancing the cleaning plate 210 into the die slot 710 between passes can be advantageous because it can prevent the excess material 1100 from being pushed further up into the die slot 710 by the cleaning plate 210.
In some example aspects, as shown in
The process of incrementally raising the cleaning plate 210 within the die slot 710 between lateral passes can continue until a final lateral pass is completed with the cleaning plate 210 fully inserted into the die slot 710 in the raised position. The cleaning plate 210 can be passed across the die slot 710 in as many or as few intermediate positions as necessary before moving to the raised position. In other aspects, the cleaning plate 210 may not be oriented in any of the intermediate positions, and instead, can be fully inserted into the die slot 710 in the raised position for the first pass. Once the process is completed, any additional excess material 1100 can be scraped away by the handheld scraping tool 1110 or any other removal devices or techniques, if necessary.
One should note that conditional language, such as, among others, “can,” “could,” “might,” or “may,” unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments include, while other embodiments do not include, certain features, elements and/or steps. Thus, such conditional language is not generally intended to imply that features, elements and/or steps are in any way required for one or more particular embodiments or that one or more particular embodiments necessarily include logic for deciding, with or without user input or prompting, whether these features, elements and/or steps are included or are to be performed in any particular embodiment.
It should be emphasized that the above-described embodiments are merely possible examples of implementations, merely set forth for a clear understanding of the principles of the present disclosure. Any process descriptions or blocks in flow diagrams should be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps in the process, and alternate implementations are included in which functions may not be included or executed at all, may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the present disclosure. Many variations and modifications may be made to the above-described embodiment(s) without departing substantially from the spirit and principles of the present disclosure. Further, the scope of the present disclosure is intended to cover any and all combinations and sub-combinations of all elements, features, and aspects discussed above. All such modifications and variations are intended to be included herein within the scope of the present disclosure, and all possible claims to individual aspects or combinations of elements or steps are intended to be supported by the present disclosure.
The present application claims the benefit of U.S. Provisional Application No. 63/323,541, filed Mar. 25, 2022, which is hereby specifically incorporated by reference herein in its entirety.
Number | Date | Country | |
---|---|---|---|
63323541 | Mar 2022 | US |