Tacos for take out typically are crisp tacos served wrapped and in a bag for the lower priced fast food. More upscale tacos are soft flour tacos filled and then arranged in a single pattern, placed in a take out box.
The heat of the taco filling, combined with the glutens of the flour tortilla, cause the shingled tacos to fuse together.
A die cut and scored board is coated on both sides to serve as a divider to retain tacos in a manner that keeps them separate from each other. The die cut, scored and coated board divider can be folded on the scores and placed into either a nested style food container that has a taper or in a rectangular style straight sided box. Such a divider keeps tacos separated so they do not make contact with each other and therefore retain all their textural elements. Additionally, the tacos are presented in an upright position for maximum appetite appeal.
While the divider may retain tacos in a manner that separates them from each other, the divider may be also used to retain other kinds of food products in a manner that separates them from each other. For example, such food products preferably include an edible “pocket” in the form of a flour shell, roll, sandwich wrap, pita bread, croissant, pocket bread, bagel, folded flatbread, etc.
The divider is double-sided coated so that it does not stain upon contact with the grease of the taco filling. The presence of grease stains, whether from the taco filling or from personnel handling, is unsightly and thus it is beneficial for customer appeal that the coating be resistant to grease stains. This coating is a conventional coating that is 100% water-based, recyclable and compostable within 90 days in a properly managed landfill.
When folded, the divider forms a series of alternating peak and valley folds that separate a succession of panels of the die-cut board. Preferably, the die cut is such that the sides of the divider with the fold lines taper from the peak folds to two neighboring one(s) the valley folds. That way, the divider can be sized to appear to fit in a snug manner within a box whose sidewalls likewise taper from an open top to the bottom.
Preferably, there is at least one line of perforations may be provided that passed through all the peak and valley folds. For instance, there could be two sidelines of perforations whose severing would allow the tapered strips to be discarded and there could be one additional line of perforations centrally located so that severing the additional line of perforations separates the die-cut board into two divider halves. Note that severing the two sideline perforations effectively removes the taper from the peaks to the valleys. As a result, the sides of the divider lie substantially in parallel vertical planes with no taper.
As can be appreciated, by coating the divider on both the two V-shaped slot face and the three V-shaped slot face, the divider can be used in a two-taco pack position as well as a three-tack pack position and still be useful in grease resistance. That is, by resisting grease stains from appearing in the divider whether from contents of the tacos or from handling by personnel. Further, there would no longer be a need to wrap the tacos individually, thereby yielding material cost savings with respect to the cost for wrappers and yielding labor cost savings with respect to labor involved to perform taco wrapping.
One aspect of the invention resides in a divider that has a die-cut board configured to move under manual force between a fully flattened condition and a completely folded condition. The die-cut board is movable from the fully folded condition to a released condition that is intermediate the fully flattened condition and fully folded condition upon release of the manual force.
The die-cut board has a plurality of scored lines spaced apart from each other and bending at each of the scored lines to form a series of alternating peak and valley folds between panels of the die-cut board. Each of the scored lines have a depth sufficient for spring-back memory so that the release of the die-cut board from the completely folded condition results in the die-cut board unfolding to spread out into the released condition. At least one line of perforations passes through the series of alternating peak and valley folds. A plurality of divider chambers is formed with each defined by a respective pair of the panels that has a respective one of the valley folds between the pair of the panels. A water-based, grease-resistant coating coats faces of the panels.
Another aspect resides in the at least one line of perforations being centrally located and severing the perforations to provide two smaller divider halves. The divider halves therefore have a side edge with portions of the severed perforations that complement each other.
Still another aspect resides in placing the die-cut board or one of the divider halves into a box such that their ends contact and press against opposite walls of the box. Also, the two divider halves could be placed into two boxes respectively with their ends in contact and pressing against opposite walls of respective ones of the two boxes.
For a better understanding of the present invention, reference is made to the following description and accompanying drawings, while the scope of the invention is set forth in the appended claims.
Turning to the drawing,
When the die-cut board 10 is folded at the scores to form the divider chambers 15, there arises an alternating set of peak folds 12 and valley folds 14 at the scores.
Each of the divider chambers 15 is bounded by a pair of panels 17 of the die-cut board 10 with one of the valley folds 14 between the pair of panels 17.
There is at least one line of perforations that passes through the entire set of peak and valley folds. Preferably, there may be two lines of sideline perforations 16 and centerline perforations 18 (see
After severing the sideline perforations 16 and the centerline perforations 18, there would be left two divider halves 10A, 10B and two tapered strips 10C formed by severing the sideline perforations (only one shown in
The two divider halves 10A, 10B define the divider chambers 15, which are bounded by a pair of panels 11 of the associated divider half 10A, 10B that has a respective one of the valley folds 14 between the pair of panels 11.
As a consequence of providing for such perforations, there arises flexibility as to the divider size. The divider size does not have to take up the full dimension of the box for take out to fulfill the function of retaining tacos separate from each other. If a side order from a menu is offered for take out, for instance, in addition to the tacos, the die-cut board 10 can be separated into halves by severing at the centerline perforation 18 that is provided for that purpose. As a result, two shorter divider halves 10A, 10B are formed that enable the tacos to be served with a side of rice or beans or a salad in the same box for take out. The divider halves 10A, 10B each have severed portions 40 of perforations along one of their edges where they were separated and thus corresponding ones of the severed portions 40 of perforations from each of the divider halves 10A, 10B complement each other.
Turning to
When the die-cut board 10 is placed in a box (such as the tapered box 30 of
Turning to
In practice, only one of the two divider halves 10A, 10B would be placed in any one box to accommodate one order of tacos, but the other would be placed in another box to accommodate another order of tacos. The remaining space in the box (with just one of the two divider halves 10A, 10B in the box) could accommodate other food items from the menu, such as rice or beans or salad.
There may be no need, however, to sever the sideline perforations 16 once the centerline perforations 18 are severed, because either one of the two divider halves 10A, 10B, even with the taper strips attached, will fit within the non-tapered box 20.
That is, the underside of either of the two divider halves may rest upon the top of the bottom of the box.
Turning to
However, flipping the die-cut board 10 over would mean it would not fit into the tapered box 30 in that orientation. This is because the underside of the divider 10 after flipping is too large to clear the inward taper of the tapered box 30 and thus could not reach the top of the bottom of the tapered box 30 to rest upon it.
For that reason, severing the sideline perforations 16 and discarding them yields the die-cut board 10 but without the side taper and thus is dimensioned to clear the sidewalls 32 of the tapered box 30 after being flipped over and thus be able to rest upon the topside of the bottom of the tapered box 30. Such perforation severing offers the flexibility to flip the (non-tapering) die-cut board 10 over to give a user the choice as to the number of divider chambers or divider chambers 15, which are V-shaped, that will face topside and thus a corresponding number of tacos that can be placed into the V-shaped chambers for retention. Each divider chamber 15 has a pair of panels 17 that incline from a single valley fold between them to form the V-shape.
If the divider has, for instance, three divider chambers 15 formed on one face to accommodate retaining three tacos and has two divider chambers 15 formed on the opposite face that can accommodate two tacos (albeit slightly larger tacos than is the case for the one face), then severing the centerline perforations 18 to remove the taper enables the divider to be accommodated in the box to rest on the topside of the bottom of the box with either the two divider chamber 15 face or the three divider chamber 15 face being on top.
As an alternative or in addition, the die-cut board 10 could also be severed at the centerline perforations 18. Either of the resultant two divider halves 10A, 10B would fit within the tapered box 30, with or without the tapered side attached.
As a further alternative, if the tapered box 30 could be replaced by a non-tapered box 20 of
Turning to
While the foregoing description and drawings represent the preferred embodiments of the present invention, it will be understood that various changes and modifications may be made without departing from the scope of the present invention.
Number | Name | Date | Kind |
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3298512 | Crane | Jan 1967 | A |
3849932 | Adams | Nov 1974 | A |
5052559 | Bressi, Jr. | Oct 1991 | A |
8597733 | Vonfelden | Dec 2013 | B2 |
20060283925 | Specker | Dec 2006 | A1 |
Number | Date | Country |
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20002419 | May 2000 | DE |
543660 | May 1993 | EP |
Entry |
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Lori Williams, Scor-pal, “Six Pack Box by Lori Williams”, www.scor-pal.com, http://scor-pal.blogspot.com/2012/12/six-pack-box-by-lori-williams.html, Dec. 6, 2012. |
Number | Date | Country | |
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20160355295 A1 | Dec 2016 | US |