Information
-
Patent Grant
-
6379024
-
Patent Number
6,379,024
-
Date Filed
Friday, November 24, 200024 years ago
-
Date Issued
Tuesday, April 30, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- O'Shea; Sandra
- Sawhney; Hargobind S.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 362 263
- 362 264
- 362 265
- 313 634
- 313 607
- 313 234
- 313 113
- 313 17
- 313 18
- 313 24
- 313 31
- 313 22
- 313 26
- 313 36
-
International Classifications
-
Abstract
Disclosed is a dielectric barrier excimer lamp which is easy to handle, less expensive and improved in ultraviolet light beam irradiation efficiency to electric power and ultraviolet light beam irradiation efficiency to a work.The dielectric barrier excimer lamp comprises a dual tube having an inner tube, an outer tube and a discharge gas sealed in a space between the inner and outer tubes, a case for housing said dual tube, a light-transmitting outer electrode including a network-shaped region disposed on an external-surface side of said outer tube and an inner electrode disposed on an inner-surface side of said inner tube, or comprises a dual tube in which the above discharge gas is sealed, a network-shaped first electrode disposed on the outer circumferential surface of said outer tube, a second electrode disposed in the inner circumferential surface of said inner tube, and a first tube for internally housing said dual tube together with said electrodes inside thereof, an inert gas being introducible into a space between said first tube and said outer tube, wherein a voltage is applied between the electrodes to radiate an ultraviolet light beam.
Description
TECHNICAL BACKGROUND
1. Field of the Invention
The present invention relates to a dielectric barrier excimer lamp and an ultraviolet light beam irradiating apparatus to which the dielectric barrier excimer lamp is applied. More specifically, the present invention relates to a dielectric barrier excimer lamp for cleaning or modifying the surface of a semiconductor wafer or a glass substrate by means of joint activities of ultraviolet light beam and ozone, and an ultraviolet light beam irradiating apparatus having the dielectric barrier excimer lamp.
2. Related Art Statement
In recent years, studies are being widely made with regard to a method for cleaning or modifying a work such as a metal, a semiconductor substance or a glass by means of the joint activities of ultraviolet light beam and ozone. The above method is generally known as a UV ozone method. The UV ozone method has advantages that an organic contaminant adhering to a work surface can be removed, and that an oxide film can be formed on the surface, without damaging the work.
In the UV ozone method, air containing oxygen or oxygen gas is irradiated with 185 nm light that is a vacuum ultraviolet light beam radiated from a low-pressure mercury lamp, whereby ozone is generated. Active oxygen species that is a decomposed gas from ozone is generated from the ozone and brought into contact with a work surface. In cleaning the work by the UV ozone method, an organic contaminant adhering to the work surface is oxidized upon contact with the active oxygen species and converted to low-molecular oxides such as carbon dioxide and water, whereby it is removed from the surface. In this manner, the work surface can be finely dry-cleaned.
A low-pressure mercury lamp has greatly contributed to wide use of the above UV ozone cleaning due to its characteristic emitted light beam, and in recent years, a dielectric barrier excimer lamp has come to be known as a light source capable of providing more efficient cleaning and is replacing the conventional low-pressure mercury lamp as a light source for the UV ozone cleaning. The dielectric barrier excimer lamp has advantages that it overcomes the problems of heat radiation to a substrate, lighting performance, etc., which have been defects of the low-pressure mercury lamp, further that it has an emitted light beam having a shorter wavelength so that it is excellent in breaking an organic compound and that it can more efficiently generate active oxygen.
FIG. 13
shows one constitution of a conventional dielectric barrier excimer lamp unit. As shown in
FIG. 13
, a lamp unit
40
has an excimer lamp
42
inside a metal container
41
. The excimer lamp
42
has an inner cylindrical tube
42
a
and an outer cylindrical tube
42
b
both made of quartz glass and has a discharge gas
43
such as xenon gas charged in a space between these tubes. And, a high voltage is applied between electrodes
42
c
and
42
d
provided inside and outside the tubes (the electrode on the outside thereof has the form of a network) from an alternate current power source (not shown), whereby the excimer lamp
42
radiates ultraviolet light. That is, upon application of the high voltage, the quartz glass that is a dielectric material generates a microdischarge due to dielectric barrier discharge (silent discharge), to excite and combine the discharge gas
43
charged inside with the energy of the microdischarge, and the gas molecules in an excited state radiate light beam having a wavelength characteristic of the gas in the process of the gas molecules restoring their ground state.
The metal container
41
of the lamp unit
40
has a light window
44
made of a synthetic quartz glass, and an ultraviolet light beam radiated from the excimer lamp
42
is transmitted through it and a work is irradiated therewith. In the metal container
41
, an inert gas such as nitrogen gas is constantly flowed at a rate of several liters per minute, so that the attenuation of the ultraviolet light beam from the excimer lamp
42
controlled to make it as small as possible. Further, the metal container
41
internally has a reflection plate
45
(or the inner wall surface of the metal container is mirror-processed), whereby an ultraviolet light beam radiated upward and sideward from the excimer lamp
42
is reflected thereon and led toward the light window
44
. The ultraviolet light beam which comes out of the container through the light window
44
generates ozone and active oxygen species due to its photochemical reaction in an oxygen-containing atmosphere where a work is placed, to bring them into contact with the surface of the work, and further, the work is irradiated directly with this vacuum ultraviolet light beam, so that the cleaning and modification of the work is attained by co-working of these.
However, the above conventional dielectric barrier excimer lamp unit has the following problems.
(1) Ultraviolet light beam radiated upward and sideward from excimer lamp
42
is reflected on the reflection plate
45
and lead toward the light window
44
. However, the reaching efficiency thereof is very low, and most of the above ultraviolet light beam radiated upward comes to nothing. The radiation efficiency of ultraviolet light beam based on power inputted to the excimer lamp
42
is very poor.
(2) The synthetic quartz used as a material for the above light window
44
is expensive and increases the cost of the unit. Particularly in a unit in which a plurality of the excimer lamps
42
are provided in the metal container
41
for broadening the irradiation region of the ultraviolet light beam, the light window
44
has a large area, which causes a serious cost problem.
(3) The above light window
44
made of the synthetic quartz causes so-called solarization which is a phenomenon that a color center is generated with slight impurities such as iron and manganese due to irradiation with ultraviolet light beam and blackening takes place. The transmitted-light quantity is attenuated due to the solarization, and as a result, the cleaning effect decreases.
(4) The inert gas such as nitrogen that is flowed into the metal container
41
is effective for decreasing absorption of ultraviolet light beam in the container. On the other hand, it requires an additional cost, and handling thereof requires labors in view of environmental protection.
(5) The outer electrode
42
d
is exposed on the outer circumference of the excimer lamp
42
, so that it is required to take care when the excimer lamp
42
is attached inside the metal container
41
. For this reason, the position of the excimer lamp
42
relative to the container is liable to vary when the excimer lamp
42
is attached, and the variability may influence the irradiation performance of the unit.
(6) The above metal container
41
has a relatively large space around the excimer lamp
42
for disposing the above reflection plate and attaching the excimer lamp
42
. It is therefore required to constantly flow the inert gas necessary for filling the space with it at a rate of approximately several liters per minute, so that the consumption thereof comes to be very large.
(7) For improving the efficiency of cleaning or modifying the work with ultraviolet light beam, preferably, the distance between the surface of the excimer lamp
42
and the work is shortened so as to make it as small as possible, and the ultraviolet light beam is increased in radiation light quantity. In the conventional lamp unit, however, it is difficult to shorten the above distance due to its structure in which the excimer lamp is housed in the metal container.
SUMMARY OF THE INVENTION
Under the circumstances, it is a first object of the present invention to provide a dielectric barrier excimer lamp which can be improved in ultraviolet light beam radiation efficiency relative to power inputted to the excimer lamp and ultraviolet light beam irradiation efficiency to a work, which is easy to handle and less expensive and which attains the performance of a low running cost.
It is a second object of the present invention to provide an ultraviolet light beam irradiating apparatus with a dielectric barrier excimer lamp having the above excellent characteristics.
For achieving the above objects, the present inventors have made diligent studies and have found that the above objects can be achieved by a specifically structured dielectric barrier excimer lamp having at least a dielectric dual tube made of an inner tube, a light-transmitting outer tube and a discharge gas sealed in a space between these tubes and a pair of electrodes. The present invention has been accordingly completed on the basis of the above finding.
That is, the first object of the present invention can be achieved by
(1) a dielectric barrier excimer lamp comprising
a dielectric dual tube having an inner tube, a light-transmitting outer tube and a discharge gas sealed in a space between the inner and outer tubes,
a case for housing said dual tube, the case being opened at least on one side of said dual tube in radius direction of said dual tube,
an outer electrode which is fixed in an opened region of said case and includes a network-shaped region disposed close to the external-surface side of said outer tube on one side of said dual tube, and
an inner electrode disposed on an inner-surface side of said inner tube which inner-surface side corresponds at least to the region of the surface of said outer tube which surface is the surface close to which said outer electrode is disposed,
wherein a voltage is applied between said outer electrode and said inner electrode to radiate ultraviolet light beam through said network-shaped outer electrode (to be referred to as “the dielectric barrier excimer lamp I” of the present invention), and
(2) a dielectric barrier exciner lamp comprising
a dielectric dual tube having an inner tube, a light-transmitting outer tube and a discharge gas sealed in a space between the inner and outer tubes,
a network-shaped first electrode disposed close to the outer circumferential surface of said outer tube,
a second electrode disposed close to the inner circumferential surface of said inner tube, and
a light-transmitting dielectric first tube for internally housing said dual tube together with said first and second electrodes, an inert gas being introducible into a first space between said first tube and said outer tube,
wherein a voltage is applied between said first and second electrodes to radiate ultraviolet light beam (to be referred to as “the dielectric barrier excimer lamp II” of the present invention).
Further, the second object of the present invention can be achieved by an ultraviolet light beam irradiating apparatus with the above dielectric barrier excimer lamp I or II.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of an appearance of one example of the dielectric barrier excimer lamp of the present invention.
FIG. 2
is a bottom view of the dielectric barrier excimer lamp shown in FIG.
1
.
FIG. 3
is a cross-sectional view taken along a line A—A in FIG.
2
.
FIG. 4
is an exploded perspective view of the dielectric barrier excimer lamp shown in FIG.
1
.
FIG. 5
is a block diagram of one example of the constitution of the ultraviolet light beam irradiating apparatus constituted by incorporating the dielectric barrier excimer lamp shown in FIG.
1
.
FIG. 6
is a partially exploded perspective view of another example of the dielectric barrier excimer lamp of the present invention different from that shown in FIG.
1
.
FIG. 7
is a cross-sectional view taken along a line A—A in FIG.
6
.
FIG. 8
is a longitudinally cut cross-sectional view of the dielectric barrier exciner lamp shown in FIG.
6
.
FIG. 9
is an exploded perspective view of the irradiation portion of the dielectric barrier excimer lamp shown in FIG.
6
.
FIG. 10
is a drawing corresponding to
FIG. 9
, showing the flow of cooling water in the dielectric barrier excimer lamp.
FIG. 11
is a drawing corresponding to
FIG. 9
, showing the flow of an inert gas in the dielectric barrier excimer lamp.
FIG. 12
is a block diagram of one example of the constitution of an ultraviolet light beam irradiating apparatus constituted by incorporating the dielectric barrier excimer lamp shown in FIG.
6
.
FIG. 13
is a constitution of one conventional dielectric barrier excimer lamp unit.
In the drawings, reference numeral
10
indicates the dielectric barrier excimer lamp of the present invention,
11
indicates a case,
12
indicates a dual cylindrical tube,
12
a
indicates an outer tube,
12
b
indicates an inner tube,
13
indicates an inner electrode,
14
indicates an outer electrode,
15
indicates a gas flow tube,
16
indicates xenon gas,
22
indicates a cooling water tube,
23
indicates a gas tube,
40
indicates a conventional dielectric barrier excimer lamp unit,
50
indicates an ultraviolet light beam irradiating apparatus ,
60
indicates the dielectric barrier excimer lamp of the present invention,
61
indicates a glass tube,
62
indicates an outer electrode,
63
indicates a dual tube,
63
a
indicates an outer tube,
63
b
indicates an inner tube,
64
indicates an inner electrode,
65
indicates a gas tube,
74
indicates a reflection plate,
82
and
83
indicate cooling water tubes,
87
and
88
indicate gas tubes,
90
indicates an ultraviolet light beam irradiating apparatus , G indicates xenon gas, and W indicates a work.
PREFERRED EMBODIMENTS OF THE INVENTION
The dielectric barrier excimer lamp of the present invention includes two embodiments, and the dielectric barrier excimer lamp I will be explained first.
The dielectric barrier excimer lamp I has a dual tube made of a dielectric material, preferably, a quartz glass, the dual tube having an inner tube, a light-transmitting outer tube and an excimer gas, preferably a discharge gas such as xenon gas, sealed in a space between the inner and outer tubes, a case for housing the above dual tube, the case being opened at least on one side in radius direction of said dual tube, an outer electrode which is fixed in an opened region of the above case and includes a network-shaped region disposed close to an external-surface side of the above outer tube in one side of the above dual tube, and an inner electrode disposed on an internal-surface side of the above inner tube which internal-surface side corresponds at least to the region of the surface of the above outer tube which surface is the surface close to which the above outer electrode is disposed, and the dielectric barrier exciner lamp (I) is constituted to radiate ultraviolet light beam through the above network-shaped outer electrode upon application of a voltage between the above outer electrode and the above inner electrode.
In the above embodiment, the above dual tube is a cylindrical tube.
Preferably, the network-shaped region of the above outer electrode is in contact with an external surface of the above outer tube, and more preferably, the contact angle of the above outer electrode to the above outer tube in the circumferential direction of the above dual tube is 180° or less.
Further, preferably, the above outer electrode is fixed to the above case such that the network-shaped region is pressed to the external surface of the above outer tube.
In this case, the above outer electrode has a fixing portion to the above case on each side of the above dual tube in the axial direction of the above dual tube, and the above outer electrode can be fixed to the above case via said fixing portions.
Further, preferably, the above case is made of a metal, and the above outer electrode is fixed to the case through an insulating member.
Further, there may be employed a constitution in which the above inner electrode extends in the direction of the circumference of the above inner tube and extends along half of said circumference.
Further, the present invention may have a constitution further including an inert gas ejecting means which is disposed along the axial direction of the above dual tube and which is for ejecting an inert gas toward an irradiation region of ultraviolet light beam radiated through the above outer electrode.
Preferably, the above inert gas ejecting means is disposed on each side of the above dual tube along the axial direction of the above dual tube.
Further, preferably, the above inert gas ejecting means is fixed to the above case so as to be present inside from the above outer electrode, and an inert gas is ejected toward the above irradiation region of ultraviolet light beam through the above outer electrode.
FIG. 1
shows a perspective view of appearance of one Example of the dielectric barrier excimer lamp I of the present invention, and
FIG. 2
shows a bottom view thereof. The outline of the constitution of the dielectric barrier exciner lamp I of this Example will be explained with reference to these drawings hereinafter.
In
FIG. 1
, the dielectric barrier excimer lamp I
10
basically has a dual cylindrical tube
12
as an excimer light source, which cylindrical tube
12
is supported in a case
11
made of a metal, preferably, stainless steel. The case
11
has its lower side opened so that a work can be irradiated with an ultraviolet light beam from the dual cylindrical tube
12
, and each of ends thereof has a support block ll
a
for supporting the dual cylindrical tube
12
. In each support block
11
a
, a circular hole
11
b
having dimensions fit to outer dimensions of the dual cylindrical tube
12
is made, and ends of the dual cylindrical tube
12
are fitted into them through an insulating resin member such as Teflon. One end of the dual cylindrical tube
12
is placed through one support block
11
a
so that an HV connector
20
from a power source unit can be connected thereto. A high voltage from the power source unit (not shown) is provided to an inner electrode
13
(see
FIG. 3
) disposed inside the dual cylindrical tube
12
through the HV connector
20
.
The case
11
has inlets
11
c
and
11
c
for fitting cooling water tubes
22
near its two upper ends. The inlets
11
c
and
11
c
communicate with an inner tube of the dual cylindrical tube
12
inside the support blocks
11
a
and
11
a
. Cooling water supplied through one of the above cooling water tubes
22
passes through the inside of the above inner tube to cool it and discharged into the other cooling water tube
22
. The discharged cooling water is again circularly supplied into the dual cylindrical tube
12
through a condenser and an impurity-removing filter that are not shown. In a preferred example, the cooling water is pure water having a specific resistivity of 0.5 MΩ·cm or higher or such pure water containing ethylene glycol.
The dielectric barrier excimer lamp I
10
also has an outer electrode
14
having a network-shaped region and two gas flow tubes
15
and
15
made of a metal. The outer electrode
14
is disposed below the dual cylindrical tube
12
, i.e., on the opening side of the case
11
, as is shown in the drawing. The outer electrode
14
is fixed to the case
11
(directly to the gas flow tubes
15
) in each side and is in contact with the dual cylindrical tube
12
in a state where it is pressed thereto under a predetermined tension, as will be described later. A GND connector
21
is connected to one end of one gas flow tube
15
projected out of the case, and the outer electrode
14
is grounded through the above gas flow tube
15
made of a metal. In this manner, a high voltage (e.g., 7 to 10 kV, 100 to 500 kHz) is applied between the inner electrode
13
and the outer electrode
14
from the above power source unit, to excite xenon or other discharge gas in the dual cylindrical tube
12
present between them. A setting embodiment of the outer electrode
14
will be explained in detail later.
The gas flow tubes
15
are cylindrical tubes which are for spraying an inert gas such as nitrogen gas, argon gas, or the like to the irradiation region of an ultraviolet light beam with the dual cylindrical tube
12
and have one open end each. Holes
15
a
are made in each gas flow tube
15
at regular intervals along their longitudinal direction, and the inert gas is sprayed through them. Like the dual cylindrical tube
12
, ends of each gas flow tube
15
are inserted into the support blocks
11
a
and
11
a
and supported with them. Preferably, each gas flow tube
15
is supported through an insulating resin member such as Teflon, so that the gas flow tubes
15
are electrically isolated from the case
11
, whereby an electric shock is prevented even when the case is erroneously touched during the application of a high voltage. One open end
15
b
of each gas flow tube
15
is projected out of the case
11
, so that the inert gas can be introduced through them. That is, gas tubes
23
connected to an inert gas supply source (not shown) are connected to the “one” ends
15
b
of the gas flow tubes
15
, whereby the inert gas is introduced into the gas flow tubes
15
and ejected through each hole
15
a
. The case
11
has a fixing flange lid on each side and can be fixed to a box of the ultraviolet light beam irradiating apparatus through the fixing flanges
11
d.
FIG. 3
shows a cross-sectional view taken along a line A—A in FIG.
2
. This
FIG. 3
clearly shows the structure of the dual cylindrical tube
12
and the layout of the inner electrode
13
, the outer electrode
14
and the gas flow tubes
15
. Further,
FIG. 4
shows an exploded perspective view of constitution of the dielectric barrier excimer lamp I
10
excluding the case
11
. This
FIG. 4
clearly shows the form of each of the dual cylindrical tube
12
, the inner electrode
13
, the outer electrode
14
and the gas flow tubes
15
. Each of the above elements will be explained in detail mainly with reference to these drawings hereinafter.
In these drawings, the dual cylindrical tube
12
is constituted by coaxially arranging an outer tube
12
a
and an inner tube
12
b
made of synthetic quartz glass as a dielectric material, and xenon gas
16
as a discharge gas is sealed in a space between these two tubes
12
a
and
12
b
. That is, the outer tube
12
a
and the inner tube
12
b
are integrated in each end, whereby the xenon gas is sealed in a closed space formed in their gap. A high voltage is applied between the above inner electrode
13
and the above outer electrode
14
, whereby xenon atoms in the dual cylindrical tube
12
are excited into an excimer state, and an ultraviolet light beam having a wavelength of approximately 172 nm is emitted when xenon atoms are restored from the above excimer state. In the present invention, as a discharge gas to be sealed in, the above xenon gas may be replaced with neon fluoride gas (wavelength 108 nm), argon gas (126 nm), krypton gas (146 nm), fluorine gas (157 nm), argon chloride gas (175 nm) or argon fluoride gas (193 nm). Further, for a light emission region of an ultraviolet light beam, the discharge gas can be selected from krypton chloride gas (222 nm), krypton fluoride gas (248 nm), xenon chloride gas (308 nm) or xenon fluoride gas (351 nm). In on example, the dual cylindrical tube
12
has a total length of 460 mm, an outer diameter of approximately 30 mm, an inner diameter of approximately 17 mm, a tube thickness of approximately 1 mm and a discharge gap of approximately 5 mm.
The inner electrode
13
is a metal plate having a semi-circular cross section and is disposed along the lower half of inner surface of the inner tube
12
b
of the above dual cylindrical tube
12
. The inner electrode
13
is formed such that its curvature in its cross-sectional direction is nearly in agreement with the curvature of the inside of the above inner tube
12
b
, whereby the outer surface of the inner electrode
13
is in surface contact with the inner surface of the inner tube
12
b
. It is sufficient that the inner electrode
13
should be disposed in the region which corresponds to the region where the above outer electrode
14
is in contact with the outer tube
12
a
of the dual cylindrical tube
12
, so that the inner electrode
13
can be formed so as to have a thinner than that in Example. As described above, the HV connector
20
is fitted to one end of the inner electrode
13
, so that electric power can be supplied from a power source unit. The material for the inner electrode
13
is preferably a copper alloy or a stainless steel alloy.
The outer electrode
14
is a metal electrode having sides forming a fixing portion
14
a
each to the case
11
and having a region made of a flexible network-shaped metal wire between the fixing portions
14
a
. The outer electrode
14
is fixed to the case
11
by screwing the fixing portions
14
a
on the gas flow tubes
15
fixed to the case
11
with screws
17
. In this case, as is clearly shown in
FIG. 3
, the outer electrode
14
is fixed under a constant tension such that the network-shaped region is wrapped around the lower surface side of the dual cylindrical tube
12
at a predetermined angle (to be referred to as “contact angle θ” hereinafter). When a high voltage is applied between the above inner electrode
13
and the above outer electrode
14
, discharge is cause to take place in a space between above electrodes, that is, between the outer tube
12
a
and the inner tube
12
b
, and excimer gas in an internal region corresponding thereto is excited. In this Example, the outer electrode
14
(and the inner electrode
13
) is (are) disposed only in a partial region (range in which the contact angle is θ) in the circumferential direction of the dual cylindrical tube
12
. Therefore, excimer discharge takes place in such a region alone, and an ultraviolet light beam is radiated from such this region alone. The ultraviolet light beam emitted in the lower portion of the above dual cylindrical tube
12
is radiated to the surface of a work W through the network of the outer electrode
14
.
In this Example, the above contact angle θ is determined depending upon relative attaching positions of the dual cylindrical tube
12
and the outer electrode
14
. The above contact angle θ can be adjusted to a desired angle by changing the attaching position of the outer electrode
14
relative to the attaching position of the dual cylindrical tube
12
. When the above contact angle θ is adjusted to a small angle, the electric power required to be applied between the electrodes can be decreased on one hand, and the irradiation range of ultraviolet light beam is narrowed on the other hand. When the above contact angle θ is adjusted to a large angle, the irradiation range of the ultraviolet light beam is broadened on one hand, and a larger electric power to be applied between the electrodes is required. The above contact angle θ is determined by taking account of a balance between these contradicting demands. In this Example, the contact angle θ is preferably in the range of from 30 to 180°. The material for the outer electrode
14
is preferably Monel Metal, a copper alloy or a stainless steel alloy.
As is clearly shown in
FIG. 3
, the gas flow tubes
15
are on both sides of the dual cylindrical tube
12
in the case
11
. The gas flow tubes
15
have the gas-ejecting holes
15
a
formed along their longitudinal direction, and in the above state, the holes
15
a are directed obliquely downward. The inert gas, such as nitrogen gas or argon gas, introduced into the gas flow tubes
15
from the gas tubes
23
are ejected through the holes
15
a
during the irradiation of the work W with the ultraviolet light beam, passes through the network of the above outer electrode
14
and sprayed to the irradiation region of the ultraviolet light beam, i.e., a region between the dual cylindrical tube
12
and the work W.
In the cleaning-modification of a work with the dielectric excimer light source, preferably, the distance between the dual cylindrical tube
12
and the work W is maintained such that the distance is as small as possible. That is because the influence of absorption of the ultraviolet light beam by oxygen present between them is decreased. On the other hand, minimizing the above distance has a limit due to the structural problem of a apparatus. In an ultraviolet light beam irradiating apparatus having a constitution in which the work W is moved relatively to the light source with a movable table, it is required to minimize the above distance while avoiding a contact risk. The introduction of the inert gas through the gas flow tubes
15
in this Example decreases the oxygen concentration in the above ultraviolet light beam irradiation region, whereby the absorption of the ultraviolet light beam is decreased. The diameter of the above gas flow tubes
15
and the number, the layout and the form of the holes
15
a
are properly determined depending upon a necessary supply amount and a spray region of the inert gas. In the present invention, the diameters and the forms of the holes may differ from one place to another, or the holes may be replaced with slits as outlets for ejecting the inert gas. In a preferred embodiment, each gas flow tube
15
has a diameter of 8 mm and a wall thickness of 1 mm.
FIG. 5
is a block diagram of constitution of one example of the ultraviolet light beam irradiating apparatus
50
of the present invention constituted by incorporating the above dielectric barrier excimer lamp I
10
. The ultraviolet light beam irradiating apparatus
50
has the above-constituted dielectric barrier excimer lamp I
10
, a power unit
51
, a cooling water supply source
52
, an inert gas supply source
53
and a transport portion
54
.
The power unit
51
is for supplying a predetermined electric power to the electrodes (i.e., between the inner electrode
13
and the outer electrode
14
) of the above dielectric barrier excimer lamp I
10
to emit the ultraviolet light beam. The supply of electric power from the power unit
51
is on-off controlled with a control portion disposed in the above power unit. The cooling water supply source
52
is for circularly supplying cooling water into the dual cylindrical tube
12
of the dielectric barrier excimer lamp I
10
. The cooling water from the cooling water supply source
52
is supplied to the dual cylindrical tube
12
through a cooling water tube
22
and discharged from the dual cylindrical tube
12
.
The inert gas supply source
53
is a means for supplying the inert gas to the above gas flow tubes
15
, and the above inert gas is supplied through the above gas tubes
23
. The gas supplied to the gas flow tubes
15
is sprayed to the ultraviolet light beam irradiation region as described above.
The transport portion
54
is a mechanism for transporting the rectangular work W such as a glass substrate in the horizontal direction to allow it to pass through the irradiation region of the ultraviolet light beam from the above dielectric barrier excimer lamp I
10
. The transport portion
54
has a bed (not shown), which is for stably placing the work thereon and is moved together with the work. The height position of the bed is set such that the distance between the upper surface of the work to be placed thereon, i.e., a work surface, and the bottom portion of the dielectric barrier excimer lamp I
10
is 10 mm or less, preferably in the range of from 5 to 2 mm.
The ultraviolet light beam irradiating apparatus
50
having the above constitutions has a closed box (not shown) in which a stable atmosphere is maintained, and while the work W is transported inside the box, it is irradiated with the ultraviolet light beam from the above dielectric barrier excimer lamp I
10
. The dielectric barrier excimer lamp I
10
can be attached to the upper portion of the above closed box through the fixing flanges
11
d
shown in FIG.
1
. There may be employed a constitution in which a plurality of the above dielectric barrier excimer lamps
10
are provided in the above ultraviolet light beam irradiating apparatus for broadening the irradiation range of the ultraviolet light beam therefrom. In this case, there may be employed a constitution in which the work is supported in the box by fixing it therein without moving it.
The procedures of cleaning the work W with the above ultraviolet light beam irradiating apparatus
50
will be explained below. The work W is transported into the box of the ultraviolet light beam irradiating apparatus
50
with a robot hand (not shown) or the like to place it on the bed of the transport portion
54
. The work W is fixed onto the bed with an arbitrary fixing means. Functions in the ultraviolet light beam irradiating apparatus
50
are initiated by pressing down a start control button or by an arbitrary control timing. That is, the supply of electric power from the power source unit
51
, the supply of cooling water from the cooling water supply source
52
, the supply of the inert gas from the inert gas supply source
53
and the transport of the work W with the transport portion
54
are initiated nearly simultaneously. The dielectric barrier excimer lamp I
10
radiates an ultraviolet light beam to the surface of the moving work W while the inert gas is sprayed, to carry out the cleaning thereof. During this procedure, the dielectric barrier excimer lamp I
10
is cooled with the above cooling water.
One Example of the dielectric barrier excimer lamp I of the present invention has been explained with reference to drawings hereinabove. However, the present invention shall not be limited to particulars disclosed in the above Example, and it is clear that the present invention is modifiable and improvable on the basis of descriptions of claims. In the above Example, the dual cylindrical tube
12
is supported in such a manner that two ends thereof are fit into the circular holes
11
b
of the support blocks
11
a
. However, the support structure shall not be limited thereto. For example, there may be employed a constitution in which the dual cylindrical tube
12
is arranged in such a manner that it is placed on the above outer electrode
14
fixed to the case
11
and the dual cylindrical tube
12
is pressed down on the outer electrode from above it.
In this Example, while the outer electrode
14
is fixed directly to the gas flow tubes
15
, it may be fixed directly to the case
11
. In this case, preferably, an insulating member is interposed between the case
11
and the outer electrode
14
. Further, while this Example shows an embodiment in which the gas flow tubes
15
are disposed inside the outer electrode
14
, there may be employed a constitution in which the gas flow tubes
15
are disposed outside the outer electrode, that is, in positions nearer to the work W. While the above Example shows a so-called water-cooled dielectric barrier excimer lamp in which cooling water is allowed to flow in the dual cylindrical tube
12
, the present invention can be applied to an air-cooled dielectric barrier excimer lamp.
Since the dielectric barrier excimer lamp I of the present invention has the electrodes only on the work-setting side of the dual tube as described above, the radiation light quantity of the ultraviolet light beam to a work hardly decreases even if the power to the excimer lamp is decreased, so that the dielectric barrier excimer lamp I can be improved in irradiation efficiency.
Further, the dielectric barrier excimer lamp I of the present invention does not use any light window made of a synthetic quartz which involves problems on a cost and continuous light transmittance, and it is sufficient to use a small amount of the inert gas, so that it can be constituted with relatively low cost and that the running cost can be decreased.
The dielectric barrier excimer lamp II of the present invention will be explained hereinafter.
The dielectric barrier excimer lamp II has a dielectric dual tube having an inner tube, a light-transmitting outer tube and a discharge gas sealed in a space between the inner and outer tubes, a network-shaped first electrode disposed close to the outer circumferential surface of the above outer tube, a second electrode disposed close to the inner circumferential surface of the above inner tube, and a light-transmitting dielectric first tube for internally housing the dual tube together with the above first and second electrodes, an inert gas being introducible into a first space between said first tube and said outer tube, wherein a voltage is applied between the above first and second electrodes to radiate an ultraviolet light beam.
In a preferred embodiment of the present invention, the dielectric barrier excimer lamp II further has a gas inlet port which is connected to a supply source of the inert gas and is for introducing an inert gas into the above first space, and a gas outlet port for discharging the inert gas introduced into the above first space.
In the above case, preferably, the above first space and a second space inside the above inner tube are connected on a first end side of the above dielectric barrier excimer lamp such that gas can be allowed to flow through, the above gas inlet port and the above gas outlet port are disposed on a second end side of the above dielectric barrier excimer lamp, one of the above gas inlet port and the above gas outlet port is connected to the above first space on the second end side of the above dielectric barrier excimer lamp such that gas can be allowed to flow through, and the other thereof is connected to the above second space such that gas can be allowed to flow through.
Further, preferably, the dielectric barrier excimer lamp has a second tube for transporting the above inert gas into the above second space, one end of the above second tube is connected to one of the above gas inlet port and the above gas outlet port, and the other thereof is connected to the above first space.
Further, the present invention can have a constitution including a cooling water inlet port which is connected to a cooling water supply source and is for introducing cooling water into the second space inside the above inner tube and a cooling water outlet port for discharging the cooling water introduced into the above second space.
In this case, preferably, there is employed a constitution in which the above cooling water is introduced into a region outside the above second tube in the above second space.
Further, preferably, the above second electrode is tubular, the above tubular second electrode is spaced from the inner circumferential surface of the above inner tube so that the above second space is separated into a first region outside the above second electrode and a second region inside it, the above first region and the above second region are connected on the first end side of the above dielectric barrier excimer lamp such that a liquid can be allowed to flow through, the above cooling water inlet port and the above cooling water outlet port are disposed on the second end side of the above dielectric barrier excimer lamp, one of the above cooling water inlet port and the above cooling water outlet port is connected to the above first region on the second end side of the above dielectric barrier excimer lamp such that a liquid can be allowed to flow through, and the other thereof is connected to the above second region such that a liquid can be allowed to flow through.
Further, preferably, it is preferred to employ a constitution in which the above first and second electrodes are connected to a voltage source on the second end side of the above dielectric barrier excimer lamp.
In a preferred embodiment, the above dual tube, the above first tube, the above second tube and the above inner electrode are cylindrical tubes. Further, preferably, the above inner tube, the above outer tube and the above first tube are made of a quartz glass, and the discharge gas sealed in the above dual tube is xenon gas.
Further, the present invention can have a constitution including a reflection plate disposed so as to wrap the circumference of the above first tube and used for focusing an ultraviolet light beam radiated outside the above first tube to one side.
FIG. 6
is a partial exploded appearance perspective view of the dielectric barrier excimer lamp II of one Example of the present invention.
FIG. 7
is a cross-sectional view taken along a line A—A in FIG.
6
. The outline of constitution of the dielectric barrier excimer lamp II of this Example will be explained with reference to these drawings.
The dielectric barrier excimer lamp II
60
has a columnar form as a whole and can emit an ultraviolet light beam from a region covered with a glass tube
61
to be described later. In
FIG. 6
, for an explanation purpose, an ultraviolet light beam irradiation region is named an irradiation portion
60
B, a region on the forward end side is named a forward end portion
60
A, and a region on the backward end side is named a base portion
60
C. As shown in an exploded view in the drawing, inside the glass rube
61
in the irradiation portion
60
B, a network-shaped outer electrode
62
, a dual tube
63
having xenon gas G sealed therein as a discharge gas, an inner electrode
64
and a gas tube
65
are consecutively stacked toward an inside and disposed. The dielectric barrier excimer lamp II
60
is caused to emit an ultraviolet light beam, basically, by applying a high voltage between the above outer electrode
62
and the above inner electrode
64
to excite the xenon gas G sealed in the dual tube
63
between them.
The base portion
60
C is provided with a terminal (not shown) for applying a voltage between the above outer electrode
62
and the above inner electrode
64
, and a cable from the power source unit is connected thereto. Further, the base portion
60
C has an inlet port (“gas inlet port
70
” hereinafter) and an outlet port (“gas outlet port
71
” hereinafter) for an inert gas such as nitrogen, argon or the like and further has an inlet port for introducing cooling water for cooling the lamp (“cooling water inlet port
72
” hereinafter) and an outlet port for discharging the cooling water (“cooling water outlet port
73
” hereinafter). A gas tube from a gas supply source (not shown) is connected to the above gas inlet port
70
, and the inert gas is introduced into the dielectric barrier excimer lamp II
60
through it, circulated internally and discharged through the above gas outlet port
71
(to which a gas tube for discharge is connected). Further, a cooling water tube from a cooling water supply source (not shown) is connected to the above cooling water inlet port
72
, and the cooling water is introduced into the dielectric barrier excimer lamp II
60
, circulated internally and discharged through the above cooling water outlet port
73
. The cooling water discharged through the cooling water outlet port
73
is recycled to the above cooling water supply source through a cooling water tube (not shown) connected thereto, and it is re-cooled and impurities are moved in the cooling water supply source. And, the cooling water is re-supplied circularly.
The inert gas introduced through the above gas inlet port
70
is finally introduced into a space S
1
between the dual tube
63
and the glass tube
61
positioned outside it in the irradiation portion
60
B. When the space S
1
is filled with atmosphere, the ultraviolet light beam radiated from the dual tube
63
is absorbed into oxygen in the atmosphere, and the ultraviolet light beam to be irradiated from the glass tube
61
is greatly attenuated. In the present invention, the inert gas such as nitrogen or the like is allowed to flow into the above space S
1
to replace the atmosphere in the above space with the inert gas, whereby the ultraviolet light beam from the dual tube
63
is radiated outside without being attenuated.
As will be described later, the above gas inlet port
70
is connected to one end of the above gas tube
65
in the base portion
60
C. In the forward end portion
60
A, further, the other end of the gas tube
65
is allowed to communicate with the above space S
1
on the outside. In the base portion
60
C, the above gas outlet port
71
is allowed to communicate with the above space S
1
. In this manner, the inert gas introduced through the gas inlet port
70
is introduced into the central gas tube
65
in the base portion
60
C, reaches the forward end portion
60
A through it and flows into the above space S
1
therefrom. And, the inert gas that has flowed into the space S
1
flows inside the irradiation portion
60
B from the side of the above forward end
60
A to the side of the base portion
60
C and is discharged outside through the gas outlet port
71
. Details of the above flow of the inert gas will be discussed later.
The cooling water introduced through the above cooling water inlet port
72
is introduced into a space S
2
inside the dual tube
63
(and outside the above gas tube
65
) in the irradiation portion
60
B. While the above inner electrode
64
is disposed inside the dual tube
63
, the inner electrode
64
comes to have a high temperature due to a high voltage applied for the irradiation with an ultraviolet light beam. The above cooling water introduced passes along the circumference of the above inner electrode
64
to cool it. Cooling the inner electrode
64
makes it possible to apply a higher voltage, so that the ultraviolet light beam irradiation quantity can be increased. In this Example, pure water having a specific resistivity of at least 0.5 MΩ·cm or higher, or such pure water containing ethylene glycol is suitably used as the above cooling water.
As will be described later, the inner electrode
64
is a cylindrical metal tube having an open end on each side, and disposed inside the above dual tube
63
. The inner electrode
64
is formed so as to have an outer diameter that is smaller than the inner diameter of the dual tube
63
to some extent. When these two tubes are coaxially arranged, a space is formed between them. In other words, the inner electrode
64
separates the space S
2
inside the dual tube
63
to a region S
2
a
inside and a region S
2
b
outside (see FIG.
8
). In the base portion
60
C, the above cooling water inlet port
72
is allowed to communicate with one side of the above region S
2
a
inside. Further, the above region S
2
a
inside and the above region S
2
b
outside communicate with each other inside the forward end portion
60
A (due to termination of end portion of the inner electrode
64
). On the other hand, in the base portion
60
C, the above cooling water outlet port
73
communicates with the above region S
2
b
outside. In this manner, the cooling water introduced through the cooling water inlet port
72
is introduced into the region S
2
a
inside the inner electrode
64
in the base portion
60
C, reaches the forward end portion
60
A through it and flows into the region S
2
b
outside the inner electrode
64
therefrom. And, the cooling water passes through the region S
2
b
, flows into the side of the base portion
60
C and is discharged outside through the cooling water outlet port
73
. Details of the above flow of the cooling water will be discussed later.
In the dielectric barrier excimer lamp II
60
in the above Example, the base portion
60
C has the inert gas inlet port
70
, the inert gas outlet port
71
, the cooling water inlet port
72
, the cooling water outlet port
73
and the connection terminal (not shown) to a cable from the power source unit as already described. Interfaces to external units and equipment are collected in one place as described above, whereby the installing freedom thereof is improved. That is, when the dielectric barrier excimer lamp II
60
is disposed in an ultraviolet light beam irradiating apparatus as will be described later, it is no longer necessary to provide the forward end portion
60
A with a space for setting cables and tubes.
The dielectric barrier exciner lamp II
60
has a nearly trapezoid-shaped reflection plate
74
in its upper portion as shown in
FIG. 7
(not shown in FIG.
6
). The reflection plate
74
is fixed to the dielectric barrier excimer lamp II
60
through attaching members
74
a
(to be attached to the forward end portion
60
A and the base portion
60
C) to form coverings above the upper and side portions thereof. An ultraviolet light beams radiated upward and sideward from the dielectric barrier excimer lamp II
60
are reflected on the reflection plate
74
and directed toward the work W together with an ultraviolet light beam radiated downward therefrom.
FIG. 8
is a longitudinally cut cross-sectional view of the dielectric barrier excimer lamp II
60
, and it clearly shows what insides of the above forward end portion
60
A, the irradiation portion
60
B and the base portion
60
are like. Further,
FIG. 9
is an exploded perspective view of constitution of the irradiation portion
60
B of the dielectric barrier excimer lamp II
60
, and it clearly shows the form of each of the glass tube
61
, the outer electrode
62
, the dual tube
63
, the inner electrode
64
and the gas tube
65
. Details of the above elements will be explained mainly with reference to these drawings.
In these drawings, the dual tube
63
is constituted by coaxially arranging an outer tube
63
a
and an inner tube
63
b
both made of a synthetic quartz glass as a dielectric material, and xenon gas G as a discharge gas is sealed between these two tubes
63
a
and
63
b
. That is, the outer tube
63
a
and the inner tube
63
b
are integrated in both ends, and xenon gas is sealed in a closed space thereby formed in a space between them. A high voltage is applied between the above inner electrode
64
and the above outer electrode
62
, whereby xenon atoms in the dual tube
63
are excited into an excimer state, and an ultraviolet light beam having a wavelength of approximately 172 nm is emitted when xenon atoms are restored from the above excimer state. In the present invention, as a discharge gas to be sealed in, the above xenon gas may be replaced with neon fluoride gas (wavelength 108 nm), argon gas (126 nm), krypton gas (146 nm), fluorine gas (157 nm), argon chloride gas (175 nm) or argon fluoride gas (193 nm). Further, for a light emission region of an ultraviolet light beam, the discharge gas can be selected from krypton chloride gas (222 nm), krypton fluoride gas (248 nm), xenon chloride gas (308 nm) or xenon fluoride gas (351 nm). In on example, the dual tube
63
has a total length of 400 mm, an outer diameter of approximately 30 mm, an inner diameter of approximately 17 mm, a tube thickness of approximately 1 mm and a discharge gap of approximately 5 mm. As shown in
FIG. 8
, the dual tube
63
is supported between the forward end portion
60
A and the base portion
60
C through resin rings
75
and
75
.
The outer electrode
62
is a metal electrode constituted of a network-shaped metal wire in the form of a cylinder. The dual tube
63
is inserted into this cylinder of the outer electrode
62
. An ultraviolet light beam emitted from the dual tube
63
passes through the network of the outer electrode
62
and further passes through the glass tube
61
to irradiate the surface of a work W. As shown in
FIG. 9
, a grounding cable
76
from the power source unit is connected to one end of the outer electrode
62
outside the above base portion
60
C, so that a voltage can be applied from the above power source unit. The material for the outer electrode
62
is preferably a copper alloy or a stainless steel alloy.
The inner electrode
64
is a cylindrical metal tube disposed inside the dual tube
63
and opened on both ends. As shown in
FIG. 8
, one end of the inner electrode
64
on the side of the base portion
60
C is fixed to a metal block
77
, and the other end on the side of the forward end portion
60
A is kept free. Electric power can be supplied to the inner electrode
64
through the gas tube
65
. That is, a high-voltage cable
80
connected to the power source unit is directly connected to an end portion of the gas tube
65
(FIG.
9
). The gas tube
65
is fixed to the metal block
77
fixing the inner electrode
64
(this connection is shown as a connection
81
in FIG.
9
), so that the inner electrode
64
is electrically connected to the high-voltage cable
80
through the gas tube
65
and the metal block
77
. The material for the inner electrode
64
is preferably a copper alloy or a stainless steel alloy. Further, in a preferred embodiment, the inner electrode
64
has an outer diameter of 15 mm and an inner diameter of 13 mm and forms a gap of 1 mm from the dual tube
63
.
As described already, the space S
2
inside the dual tube
63
is separated into the two regions S
2
a
and S
2
b
inside and outside with the inner electrode
64
. The cooling water inlet port
72
is allowed to communicate with the region S
2
a
inside through a passage
78
in the base portion
60
C, and the cooling water outlet port
73
is allowed to communicate with the region S
2
b
outside through a passage
79
. Further, the -above two regions S
2
a
and S
2
b
are allowed to communicate with each other in the forward end portion
60
A. As a result, a circulating line of cooling water is formed inside the dual tube
63
. As shown in
FIG. 9
, cooling water from a cooling water tube
82
connected to the cooling water supply source is introduced into the passage
78
(
FIG. 8
) in the base portion
60
C from the cooling water inlet port
72
, flows along the inside (region S
2
a
) of the inner electrode
64
in the irradiation portion
60
B and reaches the forward end portion
60
A. In the forward end portion
60
A, further, it moves into the outside (region S
2
b
) of the inner electrode
64
, flows the above region in the irradiation portion
60
B and flows back to the base portion
60
C. And, it flows through the passage
79
(
FIG. 8
) and is discharged into the cooling water tube
83
through the cooling water outlet port
73
. During the above flowing, the inner electrode
64
is cooled. The flow of the cooling water can be controlled such that the flow is carried out only for the time period of irradiation with the ultraviolet light beam from the dielectric barrier excimer lamp II
60
.
FIG. 10
is a drawing corresponding to
FIG. 9
, showing the flow of cooling water in the dielectric barrier excimer lamp II, and
FIG. 10
clearly shows what the flow of cooling water in this circulation line is like.
As shown in
FIGS. 8 and 9
, the gas tube
65
is a metal tube formed so as to have a diameter smaller than the diameter of the above inner electrode
64
and preferably made of a copper alloy or a stainless steel alloy. As shown in
FIG. 8
, the gas tube
65
is constituted to have a larger length than any other tube, and two ends thereof are fixed in the forward end portion
60
A and the base portion
60
C. In the base portion
60
C, the end of the gas tube
65
is fixed to the metal block
77
as described above, and in a position outside, it communicates with the gas inlet port
70
through a passage
84
, whereby the inert gas from the gas inlet port
70
can be introduced into the gas tube
65
. In the forward end portion
60
A, the gas tube
65
is allowed to communicate with a passage
85
formed inside. As will be described later, the inert gas is introduced into the space S
1
outside the dual tube
63
through the passage
85
. In a preferred embodiment, the gas tube
65
has an outer diameter of 6 mm and an inner diameter of 4 mm and forms a gap of 3.5 mm from the inner electrode.
The glass tube
61
is a cylindrical tube positioned outermost in the irradiation portion
60
B. In the irradiation portion
60
B, the above outer electrode
62
, the above dual tube
63
, the above inner electrode
64
and the gas tube
65
are housed in the glass tube
61
. The glass tube
61
is preferably made of a synthetic quartz glass.
The predetermined space S
1
is formed between the dual tube
63
and the glass tube
61
, and the above inert gas is introduced therein to. In the forward end portion
60
A, the above space S
1
communicates with the above passage
85
, and in the base portion
60
C, it communicates with a passage
86
leading to the gas outlet port
71
. As a result, the gas inlet port
70
, the passage
84
, the gas tube
65
, the passage
85
, the space S
1
, the passage
86
and the gas outlet port
71
constitute a circulation line of the inert gas. As shown in
FIG. 9
, the inert gas such as nitrogen or argon from a gas tube
87
connected to the inert gas supply source is introduced into the passage
84
(
FIG. 8
) in the base portion
60
C through the gas inlet port
70
, flows in the gas tube
65
and reaches the forward end portion
60
A. Further, it moves from the passage
85
of the forward end portion
60
A to the space S
1
outside (FIG.
8
), flows in it in the irradiation portion
60
B and flows back to the base portion
60
C. And, the inert gas flows through the passage
86
(
FIG. 8
) and is discharged into a gas tube
88
through the gas outlet port
71
. When the above space S
1
is filled with the inert gas, an ultraviolet light beam from the dual tube
63
is radiated out of the glass tube
61
without being attenuated in the space S
1
. The inert gas can be controlled to flow in before and after the irradiation with the ultraviolet light beam is carried out with the dielectric barrier excimer lamp II
60
and controlled to be shut off during the irradiation.
FIG. 11
is a drawing corresponding to
FIG. 9
, showing the flow of the inert gas in the dielectric barrier excimer lamp II.
FIG. 11
clearly shows what the flow of the inert gas in the above circulation line is like. In a preferred embodiment, the glass tube
61
has an outer diameter of 40 mm and an inner diameter of 36 mm, and a gap between the dual tube
63
and the glass tube
61
is 3 mm.
FIG. 12
is a block diagram of one constitution of the ultraviolet light beam irradiating apparatus
90
to which the above dielectric barrier excimer lamp II
60
is incorporated, provided by the present invention. The ultraviolet light beam irradiating apparatus
90
comprises the above-constituted dielectric barrier excimer lamp II
60
, a power unit
91
, a cooling water supply source
92
, an inert gas supply source
93
and a transport portion
94
.
The power unit
91
is for supplying a predetermined electric power to the electrodes (i.e., between the inner electrode
64
and the outer electrode
62
) of the above dielectric barrier excimer lamp II
60
to emit an ultraviolet light beam. The supply of electric power from the power unit
91
is on-off controlled with a control portion disposed in the above power unit. The cooling water supply source
92
is for circularly supplying cooling water into the dual tube
63
of the dielectric barrier excimer lamp II
60
as described above. The cooling water from the cooling water supply source
92
is supplied to the dual tube
63
through the cooling water tube
82
and is also discharged from the dual tube
63
. The inert gas supply source
93
is a means for supplying the above space S
1
with the inert gas, and the above inert gas is supplied through the above gas tube
87
.
The transport portion
94
is a mechanism for horizontally transporting a rectangular work W such as a glass substrate and allowing the work W through the irradiation range of ultraviolet light beam from the above dielectric barrier excimer lamp II
60
. The transport portion
94
has a bed (not shown), which is for stably placing the work thereon and is moved together with the work. The height position of the bed is set such that the distance between the upper surface of the work to be placed thereon, i.e., a work surface, and the bottom portion of the dielectric barrier excimer lamp II
60
is 10 mm or less, preferably in the range of from 5 to 2 mm.
The ultraviolet light beam irradiating apparatus
90
having the above constitutions has a closed box (not shown) in which a stable atmosphere is maintained, and while the work W is transported inside the box, it can be irradiated with an ultraviolet light beam from the above dielectric barrier excimer lamp II
60
. There may be employed a constitution in which a plurality of the above dielectric barrier excimer lamps II
60
are provided in the above ultraviolet light beam irradiating apparatus for broadening the irradiation range of the ultraviolet light beam therefrom. In this case, there may be employed a constitution in which the work is supported in the box by fixing it therein without moving it.
The procedures of cleaning the work W with the above ultraviolet light beam irradiating apparatus
90
will be explained below. The work W is transported into the box of the ultraviolet light beam irradiating apparatus
90
with a robot hand (not shown) or the like to place it on the bed of the transport portion
94
. The work W is fixed onto the bed with an arbitrary fixing means. Simultaneously with placing the work W, the inert gas supply source
93
is initiated, and the inert gas is introduced into the dielectric barrier excimer lamp II
60
to fill the space S
1
outside the above dual tube
63
with the gas. Functions in the ultraviolet light beam irradiating apparatus
90
are initiated by pressing down a start control button or by an arbitrary control timing. That is, the supply of electric power from the power source unit
91
, the supply of cooling water from the cooling water supply source
92
and the transport of the work W with the transport portion
94
are initiated nearly simultaneously, whereby the dielectric barrier excimer lamp II
60
radiates an ultraviolet light beam to the surface of the moving work W to carry out the cleaning thereof. During this procedure, the dielectric barrier excimer lamp II
60
is cooled with the above cooling water.
One Example in the dielectric barrier excimer lamp II of the present invention has been explained with reference to drawings hereinabove. However, the present invention shall not be limited to particulars shown in the above Example, and it is clear that the present invention can be modified and improved on the basis of descriptions of claims. While the above Example has a constitution in which electric power is supplied to the inner electrode
64
through the gas tube
65
, there may be employed a constitution in which the inner electrode
64
and the high-voltage cable
80
can be directly connected to each other.
As explained above, the dielectric barrier excimer lamp II of the present invention is easy to handle since it is small in size and since the outer electrode is not exposed on the outer surface side. Further, the necessary amount of the inert gas can be minimized, so that the running cost of the apparatus can be decreased. Further, the distance between the ultraviolet light beam source and the work can be minimized, which can improve the efficiency of the irradiation of the work with an ultraviolet light beam.
Further, the dielectric barrier excimer lamp II of the present invention has a constitution in which the circulating lines of the inert gas and the cooling water are provided inside the lamp. Therefore, the interfaces to external units and equipment for supplying the inert gas and the cooling water are collected in one place, so that the installing freedom thereof can be improved.
Claims
- 1. A dielectric barrier excimer lamp comprisinga dielectric dual tube having an inner tube, a light-transmitting outer tube and a discharge gas sealed in a space between the inner and outer tubes, a case for housing said dual tube, the case being opened at least on one side of said dual tube in radius direction of said dual tube, an outer electrode which is fixed in an opened region of said case and includes a network-shaped region disposed close to the external-surface side of said outer tube on said one side of said dual tube, and an inner electrode disposed on an inner-surface side of said inner tube which inner-surface side corresponds at least to the region of the surface of said outer tube which surface is the surface close to which said outer electrode is disposed, wherein a voltage is applied between said outer electrode and said inner electrode to radiate an ultraviolet light beam through said network-shaped outer electrode.
- 2. The dielectric barrier excimer lamp of claim 1, wherein the dual tube is a cylindrical dual tube.
- 3. The dielectric barrier excimer lamp of claim 1, wherein the network-shaped region of the outer electrode is in contact with an outer surface of the outer tube.
- 4. The dielectric barrier excimer lamp of claim 3, wherein the outer electrode in a circumferential direction of the dual tube has a contact angle of 180° or less to the outer tube.
- 5. The dielectric barrier excimer lamp of claim 3, wherein the outer electrode is fixed to the case to press the network-shaped region to an external surface of the outer tube.
- 6. The dielectric barrier excimer lamp of claim 1, wherein the outer electrode has a fixing portion to the case on each side of the dual tube in the axial direction of the dual tube, and the outer electrode is fixed to the case via said fixing portions.
- 7. The dielectric barrier excimer lamp of claim 6, wherein the case is made of a metal, and the outer electrode is fixed to the case through an insulating member.
- 8. The dielectric barrier excimer lamp of claim 1, wherein the inner electrode extends in a direction of circumference of the inner tube and extends along half of said circumference.
- 9. The dielectric barrier excimer lamp of claim 1, further comprising an inert gas ejecting means which is disposed along the axial direction of the dual tube and which is for ejecting an inert gas toward an irradiation region of an ultraviolet light beam radiated through the outer electrode.
- 10. The dielectric barrier excimer lamp of claim 9, wherein the inert gas ejecting means is disposed on each side of the dual tube along the axial direction of the above dual tube.
- 11. The dielectric barrier excimer lamp of claim 9, wherein the inert gas ejecting means is fixed to the case so as to be present inside from the outer electrode, and an inert gas is ejected toward the irradiation region of the ultraviolet light beam through the outer electrode.
- 12. The dielectric barrier excimer lamp of claim 1, wherein the inner tube and the outer tube of the dual tube are made of a quartz glass.
- 13. The dielectric barrier excimer lamp of claim 1, wherein the discharge gas sealed in the dual tube is xenon gas.
- 14. A dielectric barrier excimer lamp comprisinga dielectric dual tube having an inner tube, a light-transmitting outer tube and a discharge gas sealed in a space between the inner and outer tubes, a network-shaped first electrode disposed close to the outer circumferential surface of said outer tube, a second electrode disposed close to the inner circumferential surface of said inner tube, and a light-transmitting dielectric first tube for internally housing said dual tube together with said first and second electrodes, an inert gas being introducible into a first space between said first tube and said outer tube, wherein a voltage is applied between said first and second electrodes to radiate an ultraviolet light beam.
- 15. The dielectric barrier excimer lamp of claim 14, further comprising a gas inlet port which is connected to an inert gas supply source and which is for introducing the inert gas into the first space,a gas outlet port for discharging the inert gas introduced into the first space.
- 16. The dielectric barrier excimer lamp of claim 15, wherein the first space and a second space inside the inner tube are connected on a first end side of the dielectric barrier excimer lamp such that gas can be allowed to flow through,the gas inlet port and the gas outlet port are disposed on a second end side of the dielectric barrier excimer lamp, one of the gas inlet port and the gas outlet port is connected to the first space on the second end side of the dielectric barrier excimer lamp such that gas can be allowed to flow through, and the other thereof is connected to the second space such that gas can be allowed to flow through.
- 17. The dielectric barrier excimer lamp of claim 16, wherein the dielectric barrier excimer lamp has a second tube for transporting the inert gas into the second space,one end of the second tube is connected to one of the gas inlet port and the gas outlet port, and the other thereof is connected to the first space.
- 18. The dielectric barrier excimer lamp of claim 14, further comprising a cooling water inlet port which is connected to a cooling water supply source and is for introducing cooling water into the second space inside the inner tube, anda cooling water outlet port for discharging the cooling water introduced into the second space.
- 19. The dielectric barrier excimer lamp of claim 18, wherein the cooling water is introduced into a region outside the second tube in the second space.
- 20. The dielectric barrier excimer lamp of claim 14, wherein the second electrode is tubular.
- 21. The dielectric barrier excimer lamp of claim 20, wherein the tubular second electrode is spaced from an inner circumferential surface of the inner tube to separate the second space into a first region outside the second electrode and a second region inside it,the first region and the second region are connected to each other on the first end side of the dielectric barrier excimer lamp such that a liquid can be allowed to flow through, the cooling water inlet port and the cooling water outlet port are disposed on the second end side of the dielectric barrier excimer lamp, one of the cooling water inlet port and the cooling water outlet port is connected to the first region on the second end side of the dielectric barrier excimer lamp such that a liquid can be allowed to flow through, and the other thereof is connected to the second region such that a liquid can be allowed to flow through.
- 22. The dielectric barrier excimer lamp of claim 16, wherein the first and second electrodes are connected to a voltage source on the second end side of the dielectric barrier excimer lamp.
- 23. The dielectric barrier excimer lamp of claim 14, wherein the dual tube, the first tube, the second tube and the inner electrode are cylindrical tubes.
- 24. The dielectric barrier excimer lamp of claim 14, wherein the inner tube, the outer tube and the first tube are made of a quartz glass.
- 25. The dielectric barrier excimer lamp of claim 14, wherein discharge gas sealed in the dual tube is xenon gas.
- 26. The dielectric barrier excimer lamp of claim 14, which further comprises a reflection plate disposed so as to wrap a circumference of the first tube and used for focusing the ultraviolet light beam radiated outside the above first tube to one side.
- 27. An ultraviolet light beam irradiating apparatus comprising the dielectric barrier excimer lamp recited in claim 1.
- 28. An ultraviolet light beam irradiating apparatus comprising the dielectric barrier excimer lamp recited in claim 14.
Priority Claims (2)
Number |
Date |
Country |
Kind |
11-338817 |
Nov 1999 |
JP |
|
11-338818 |
Nov 1999 |
JP |
|
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