The present invention relates to a dielectric heating device for sandwiching a heating target between electrodes to heat that target, and dielectric heating electrodes therefor.
In a dielectric heating device, such a method is employed in which, using two or more electrodes, a heating target is sandwiched therebetween and then, using a signal source, a voltage is applied across the electrodes, thereby heating the heating target.
For example, in Patent Literature 1, a high-frequency dielectric heating device is described which is a device for placing a heating target between opposite electrodes, thereby heating the target, and as for at least one of the electrodes, includes a deformable electrode that has a heat-insulative member and an electrically-conductive film formed on the external surface of the heat-insulative member and that may abut on the heating target.
The high-frequency dielectric heating device can heat the heating target uniformly and in a short time, and suppress local temperature elevation inside and on the surface of the heating target.
Patent Literature 1: Japanese Patent Application Laid-open No. 2013-77442
Recently, devices are becoming widespread that heat heating targets to generate aerosols, for example, aerosols of aroma chemicals, e-cigarettes, and heated-cigarettes. Since the heating targets for the devices are small, the devices are also small in size and are each configured with use of a battery. Accordingly, a problem arises that heating efficiency is reduced due to heat transfer from the heating target through the electrodes and the wiring to a circuit that generates a voltage and to the grounded surface, the heat transfer being conventionally non-problematic in cases where the heating target is large.
With respect also to the foregoing high-frequency dielectric heating device described in Patent Literature 1, when the heating target is small, problems arise that heating efficiency is reduced as described above and that component circuit and battery of the device reach a high-temperature state.
This invention has been made to solve the problems as described above, and an object thereof is, in a small-size dielectric heating device, to suppress reduction of the heating efficiency for the heating target and to prevent components of the dielectric heating device from reaching a high-temperature state.
A dielectric heating device according to the invention comprises: two or more electrodes; a grounded surface connected to a first one of the electrodes; a signal source that is connected to a second one of the electrodes, to output a high-frequency signal; a first element that is interposed serially between the signal source and the second electrode, and that includes two terminals which are electrically coupled mutually and without contact with each other to electrically connect the signal source and the second electrode in a non-contact manner, to cause the high-frequency signal outputted from the signal source to pass through the first element, by using the electric coupling between the two terminals; and a second element that is interposed serially between the grounded surface and the first electrode, and that includes two terminals which are electrically coupled mutually and without contact with each other to electrically connect the grounded surface and the first electrode in a non-contact manner, to output, by using the electric coupling between the two terminals, the high-frequency signal outputted from the signal source, to the grounded surface.
According to the invention, in a small-size dielectric heating device, it is possible to restrain heat from transferring from the heating object through the electrode or the like to the component circuit and the grounded surface, thereby suppressing reduction of the heating efficiency. Further, since heat is restrained from transferring to the component circuit and the grounded surface, it is possible to prevent the component circuit and the signal source from reaching a high-temperature state.
Hereinafter, for illustrating the invention in more detail, embodiments for carrying out the invention will be described with reference to the accompanying drawings.
The dielectric heating device 100 is provided as an unbalanced circuit which includes dielectric heating electrodes 1, a signal source 2 and a grounded surface 3 that are each connected by means of unbalanced lines.
The dielectric heating electrodes 1 include electrodes 10 and high-frequency passing heat-insulation elements 11 that cause only a high-frequency signal to pass therethrough and that inhibit heat transfer therethrough. Here, the high-frequency passing heat-insulation elements 11 each have two terminals of a terminal i and a terminal ii. The terminal i and the terminal ii have no metallically-continuous structure, and thus have a structure in which a conductor of the terminal i and a conductor of the terminal ii are not in contact with each other. Further, the terminal i and the terminal ii has a heat-insulation member having a high thermal resistance between the metals of the terminals, so that heat transfer therebetween is suppressed. On the other hand, using electric coupling between the metals, the terminal i and the terminal ii cause only a high-frequency signal to pass therebetween. Note that the two terminals are not metallically continuous and thus have a feature of not allowing a direct-current component to pass therebetween, and specific exemplary devices include a capacitor, a transformer, and a coupler.
Here, for simplification's sake, it is assumed that the coupling degree of electric coupling between the terminal i and the terminal ii is sufficiently high, so that the signal inputted through the terminal i is fully outputted from the terminal ii without being attenuated, and the signal inputted through the terminal ii also is fully outputted from the terminal i without being attenuated. It is further assumed that the thermal resistance between the terminal i and the terminal ii is very high, so that heat entering through the terminal i does not transfer to the terminal ii and heat entering through the terminal ii does not transfer to the terminal i.
Furthermore, in the description of this embodiment, on the assumption that the dielectric heating device 100 is a small-size device, a metal whose area is the largest in the dielectric heating device 100 and is sufficiently larger than areas of the electrodes 10a, 10b, is assumed to be the grounded surface 3. Accordingly, the heat capacity of the grounded surface 3 is assumed to be large, as a relative value in comparison to the heat capacities of the electrodes 10a, 10b and a heating target X. On the other hand, since the dielectric heating device 100 is small in size as a whole, the absolute value of the heat capacity of the grounded surface 3 is assumed to be small. The grounded surface 3 may be set appropriately.
With reference to
The dielectric heating device 100 shown in
When the signal source 2 is turned ON, a high-frequency signal is outputted from the signal source 2. The outputted high-frequency signal is inputted to the terminal ii of the high-frequency passing heat-insulation element 11a. The high-frequency passing heat-insulation element 11a outputs, from the terminal i, the high-frequency signal inputted through the terminal ii, without attenuating that signal. The high-frequency signal outputted from the terminal i is sent to the electrode 10a. The high-frequency passing heat-insulation element 11b outputs, from the terminal ii, the high-frequency signal inputted through the terminal i by way of the electrode 10a and the electrode 10b.
On the other hand, the voltage applied by the electrode 10a heats the heating target X, so that the temperature of the heating target X under heating is elevated. When the temperature of the heating target X is elevated, heat generated in the heating target X transfers to the electrodes 10a, 10b, so that the electrodes 10a, 10b are heated. Heat in each of the electrodes 10a, 10b passes through the corresponding metal wiring, thereby heating the terminal i of a corresponding one of the high-frequency passing heat-insulation elements 11a, 11b. In each of the high-frequency passing heat-insulation element 11a, 11b, the terminal i and the terminal ii are mutually coupled only electrically, and thus heat transfer between the terminal i and the terminal ii is suppressed, so that the heat does not transfer to the terminal ii-side. Accordingly, at the time the electrodes 10a, 10b and the high-frequency passing heat-insulation elements 11a, 11b are heated to reach the same temperature as that of the heating target X, heat transfer from the heating target X does not occur. This makes it possible for the dielectric heating device 100 to efficiently heat the heating target X.
Assuming that the high-frequency passing heat-insulation element 11a is not provided in the dielectric heating device 100, heat having transferred from the heating target X to the electrode 10a transfers through the signal source 2 to the grounded surface 3. Likewise, assuming that the high-frequency passing heat-insulation element 11b is not provided, heat having transferred from the heating target X to the electrode 10b transfers to the grounded surface 3, directly. The grounded surface 3 is a metal whose area is the largest in the heating target X and the dielectric heating device 100, and thus the heat capacity of the grounded surface 3 is larger than the heat capacity of the heating target X, so that the heating efficiency is degraded because of heat transfer, namely, because heat in the heating target X transfers through the electrode 10a or the electrode 10b to the grounded surface 3. In particular, the smaller the sizes of the electrodes 10a, 10b and the heating target X, the more significant the influence of the heat transfer and the more degraded the heating efficiency of the dielectric heating device 100. Further, although the grounded surface 3 is the largest metal in the dielectric heating device 100, the heat capacity, as the absolute value, of the grounded surface is not large. Thus, in the case where the temperature of the heating target X reaches a high temperature of 100° C. or more, the temperature of the grounded surface 3 itself will also be elevated because of the heat transfer. When heat in the grounded surface 3 transfers to the signal source 2, the temperature of the dielectric heating device 100 as a whole is elevated, so that the lifetime of the dielectric heating device 100 is deteriorated.
In contrast, in the dielectric heating device 100 according to Embodiment 1, the high-frequency passing heat-insulation element 11a that causes only the high-frequency signal to pass therethrough and that inhibits heat transfer therethrough, is disposed serially to the electrode 10a and the signal source 2; and the high-frequency passing heat-insulation element 11b is disposed serially to the electrode 10b and the grounded surface 3. This makes it possible to suppress heat transfer to both the signal source 2 and the grounded surface 3 without interrupting transmission of the high-frequency wave, thereby being able to enhance the heating efficiency of the dielectric heating device for the heating target X. In particular, the high-frequency passing heat-insulation element 11a suppresses direct heat transfer to the signal source 2 through the electrode 10a, thereby preventing temperature elevation of the signal source 2 and preventing heat transfer to the grounded surface 3 through the signal source 2. Further, the high-frequency passing heat-insulation element 11b suppresses heat transfer to the grounded surface 3 through the electrode 10b, thereby preventing heat transfer to the grounded surface 3. Accordingly, the operation temperature of the signal source 2 as a component circuit can be kept low and thus, the deterioration due to high temperature is suppressed, so that it is possible to prolong the lifetime of the dielectric heating device 100.
It is noted that, in
In addition, with reference to
The high-frequency passing heat-insulation elements 11a, 11b in a dielectric heating device 100A shown in
The high-frequency passing heat-insulation element 11a shown in
The high-frequency passing heat-insulation elements 11a, 11b in a dielectric heating device 100B shown in
In
As described above, according to Embodiment 1, it is configured to include: two or more electrodes 10a, 10b; the grounded surface 3 connected to anyone electrode 10b of the electrodes; the signal source 2 that is connected to the electrode 10a other than the electrode connected to the grounded surface 3, and that outputs a high-frequency signal; the high-frequency passing heat-insulation element 11a that is interposed serially between the signal source 2 and the electrode 10a connected to the signal source 2, and that causes the high-frequency signal outputted from the signal source 2 to pass through the element 11a, by using electric coupling or magnetic coupling between two terminals in the element 11a, the terminals being not connected to each other by metal; and the high-frequency passing heat-insulation element 11b that is interposed serially between the grounded surface 3 and the electrode 10b connected to the grounded surface 3, and that, by using electric coupling between two terminals i, ii in the element 11b, outputs the high-frequency signal outputted from the signal source 2, to the grounded surface 3. Thus, it is possible to restrain heat from transferring from the heating object through the electrodes or the like to the component circuit and the grounded surface, thereby suppressing reduction of the heating efficiency. Further, since heat is restrained from transferring to the component circuit and the grounded surface, it is possible to prevent the component circuit and the signal source from reaching a high-temperature state, thereby suppressing deterioration of the component circuit and the signal source due to high temperature, so that prolongation of the lifetime is achieved.
The dielectric heating device 100C of Embodiment 2 corresponds to the dielectric heating device 100 described in Embodiment 1 when the signal source 2 is configured with a battery 20, a signal generator 21 and an amplifier 22.
Note that, in the following, with respect to the parts same as or equivalent to the configuration elements of the dielectric heating device 100 of the invention according to Embodiment 1, the same reference numerals as the reference numerals used in Embodiment 1 are given thereto, and description thereof will be omitted or simplified.
The battery 20 has a plus terminal and a minus terminal and outputs a constant voltage across the plus terminal and the minus terminal. Because of being configured with the battery 20, the dielectric heating device 100C is downsized and thus is portable. The signal generator 21 generates a high-frequency signal. The amplifier 22 amplifies the high-frequency signal generated by the signal generator 21 up to the desired power. The signal source 2 and the amplifier 22 are each connected by means of unbalanced lines, and the amplifier 22 is assumed to be an unbalanced circuit capable of outputting high power.
With respect to the signal generator 21 and the amplifier 22, their respective plus terminals are connected to the plus terminal of the battery 20 and their respective minus terminals are connected to the minus terminal of the battery 20 and to the grounded surface 3. The output of the amplifier 22 is connected to the terminal ii of the high-frequency passing heat-insulation element 11a.
A dielectric heating device 100D shown in
Further, though not illustrated, in the dielectric heating device 100B of the invention according to Embodiment 1 shown in
According to the configurations shown in
As described above, according to Embodiment 2, in the case where the signal source 2 is configured with the battery 20 for outputting a constant voltage, the signal generator 21 for generating a high-frequency signal on the basis of the voltage outputted by the battery 20, and the amplifier 22 for amplifying the high-frequency signal generated by the signal generator 21, it is possible to restrain heat from transferring to the component circuit, that is, the battery, the signal generator and the amplifier. Accordingly, the operation temperatures of the battery, the signal generator and the amplifier can be kept low and thus, it is possible to prevent the battery, the signal generator and the amplifier from being deteriorated in performance due to high temperature or to prevent the component circuit and the battery from being deformed, thereby achieving prolongation of the lifetimes.
The dielectric heating device 100D of Embodiment 3 has a structure in which the high-frequency passing heat-insulation element 11c and the high-frequency passing heat-insulation element 11b also served as electrodes for heating the heating target X.
Note that, in the following, with respect to the parts same as or equivalent to the configuration elements of the dielectric heating device 100A of the invention according to Embodiment 1, the same reference numerals as the reference numerals used in Embodiment 1 are given thereto, and description thereof will be omitted or simplified.
An electrode 10a and an electrode 10b are electrodes for heating the heating target X. Each of the electrode 10a and the electrode 10b is configured to also serve, partly or wholly, as an electrode for a corresponding one of a high-frequency passing heat-insulation element 11c and a high-frequency passing heat-insulation element 11b.
In
Likewise, the dielectric material 32b (its surface where the element electrode 31b shown in
The element electrode 31a is connected to the signal source 2 by means of wiring. The element electrode 30b is connected to the grounded surface 3 by means of wiring.
According to the configuration shown in
Though not illustrated, in the dielectric heating device 100B of the invention according to Embodiment 1 shown in
As described above, according to Embodiment 3, the high-frequency passing heat-insulation element 11c includes two or more element electrodes and at least one of the element electrodes serves also as the electrode 10a; and the second element includes two or more element electrodes and at least one of the element electrodes serves also as the electrode 10b. Thus, it is possible to eliminate the wiring between the high-frequency passing heat-insulation element 11c and the electrode 10a and the wiring between the high-frequency passing heat-insulation element 11b and the electrode 10b, thereby reducing narrowly the areas of the metals in contact with the heating target. Further, it is possible to reduce heat transferring from the metal surfaces to the surrounding environment, thereby achieving downsizing of the dielectric heating device.
The dielectric heating device 100F of Embodiment 4 corresponds to the dielectric heating device 100E described in Embodiment 3 when the signal source 2 is configured with a battery 20, a signal generator 21 and an amplifier 22.
Note that, in the following, with respect to the parts same as or equivalent to the configuration elements of the dielectric heating device 100C of the invention according to Embodiment 2, the same reference numerals as the reference numerals used in Embodiment 2 are given thereto, and description thereof will be omitted or simplified. Likewise, with respect to the parts same as or equivalent to the configuration elements of the dielectric heating device 100E of the invention according to Embodiment 3, the same reference numerals as the reference numerals used in Embodiment 3 are given thereto, and description thereof will be omitted or simplified.
Though not illustrated, in the dielectric heating device 100B of the invention according to Embodiment 1 shown in
According to the configuration shown in
Further, according to the configuration shown in
As described above, according to Embodiment 4, in the case where the signal source 2 is configured with the battery 20 for outputting a constant voltage, the signal generator 21 for generating a high-frequency signal on the basis of the voltage outputted by the battery 20, and the amplifier 22 for amplifying the high-frequency signal generated by the signal generator 21, it is possible to restrain heat from transferring to the component circuit, that is, the battery, the signal generator and the amplifier. Accordingly, the operation temperatures of the battery, the signal generator and the amplifier can be kept low and thus, it is possible to restrain the battery, the signal generator and the amplifier from being deteriorated due to high temperature, thereby achieving prolongation of the lifetimes.
Further, according to Embodiment 4, the high-frequency passing heat-insulation element 11c includes two or more element electrodes and at least one of the element electrodes serves also as the electrode 10a on one side; and the second element is configured with two or more element electrodes and at least one of the element electrodes serves also as the electrode 10b on another side. Thus, it is possible to eliminate the wiring between the high-frequency passing heat-insulation element 11c and the electrode 10a and the wiring between the high-frequency passing heat-insulation element 11d and the electrode 10b, thereby reducing narrowly the areas of the metals in contact with the heating target. Further, it is possible to reduce heat transferring from the metal surfaces to the surrounding environment, thereby achieving downsizing of the dielectric heating device.
The dielectric heating devices 100, 100A, 100B, 100C, 100D, 100E and 100F of the invention according to foregoing Embodiment 1 to Embodiment 4, are each configurable even when the number of the dielectric heating electrodes is three or more.
In
In
Other than the above, unlimited combination of the embodiments, modification of any configuration element in the embodiments and omission of any configuration element in the embodiments may be made in the present invention, without departing from the scope of the invention.
It is particularly preferable that the dielectric heating device according to the invention is used in a portable small-size heating device.
1, 1a, 1b: dielectric heating electrode, 2: signal source, 3: grounded surface, 4: surrounding environment, 5: heat transfer, 10, 10a, 10b: electrode, 11, 11a, 11b, 11c, 11d: high-frequency passing heat-insulation element, 30a, 30b, 31a, 31b: element electrode, 20: battery, 21: signal generator, 22: amplifier, 32a, 32b: dielectric material, 100, 100A, 100B, 100C, 100D, 100E, 100F, 100G, 100H: dielectric heating device.
This application is a Continuation of PCT International Application No. PCT/JP2018/018756, filed on May 15, 2018, which is hereby expressly incorporated by reference into the present application.
Number | Date | Country | |
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Parent | PCT/JP2018/018756 | May 2018 | US |
Child | 17038510 | US |