Claims
- 1. A process of preparing a copolymer composition that includes a diene-modified propylene random copolymer, comprising:
contacting a metallocene catalyst compound with a polymerization medium that includes at least a propylene monomer and an α, internal non-conjugated diene monomer; and conducting polymerization of the monomers in the presence of the metallocene catalyst compound for a time sufficient to provide a diene-modified polypropylene random copolymer that includes monomeric units derived from each of the monomers, and having from 0.0 wt % to 2.0 wt % ethylene and a heat of fusion of 30 J/g or more.
- 2. A process of preparing a polymer composition that includes a diene-modified propylene random copolymer, comprising:
contacting a metallocene catalyst compound having at least two indenyl rings or derivatives of indenyl rings, each ring being substituted at the 2 and/or 4 positions, with a polymerization medium that includes at least a propylene monomer and an α, internal non-conjugated diene monomer that has an internal double bond comprising a di-substituted vinyl group or a tri-substituted vinyl group; and conducting polymerization of the monomers in the presence of the metallocene catalyst compound for a time sufficient to provide a diene-modified polypropylene random copolymer that includes monomeric units derived from each of the monomers, and having from 0.0 wt % to 2.0 wt % ethylene and a heat of fusion of 30 J/g or more.
- 3. The process of claim 1, in which the α, internal non-conjugated diene monomer has an internal double bond comprising a di-substituted vinyl group or a tri-substituted vinyl group.
- 4. The process of claim 1, in which the α, internal non-conjugated diene monomer has an internal double bond comprising a di-substituted vinyl group or a tri-substituted vinyl group having one or more methyl group substituents.
- 5. The process of claim 1, on which the α, internal non-conjugated diene monomer has an internal double bond comprising a tri-substituted vinyl group having two methyl group substituents.
- 6. The process of claim 1, in which the α, internal non-conjugated diene monomer comprises 2-methyl-1,5-hexadiene or 7-methyl-1,6-octadiene.
- 7. The process of claim 1, in which the metallocene catalyst compound is or includes a substituted or unsubstituted silyl-bridged or ethylene-bridged bis-indenyl metallocene.
- 8. The process of claim 1, in which the metallocene catalyst compound comprises a bridged metallocene compound having at least two indenyl rings or derivatives of indenyl rings, each ring being substituted at the 2 position.
- 9. The process of claim 1, in which the metallocene catalyst compound comprises a bridged metallocene compound having at least two indenyl rings or derivatives of indenyl rings, each ring being substituted at the 2 and 4 positions.
- 10. The process of claim 1, in which the metallocene catalyst compound comprises supported dimethylsilylbis (2-methyl-4-phenyl-1-indenyl) zirconium dimethyl.
- 11. The process of claim 1, in which the metallocene catalyst compound is activated with a dimethylanilinium tetrakis (perfluorophyl) boron activator.
- 12. The process of claim 1, in which the metallocene catalyst compound is activated with a methlyaluminoxane activator.
- 13. The process of claim 1, in which the metallocene catalyst compound is represented by the formula:
- 14. The process of claim 1, in which the metallocene catalyst compound is represented by the formula:
- 15. The process of claim 1, in which the polymerization medium is substantially gel-free following formation of the polypropylene/diene copolymer.
- 16. The process of claim 1, further comprising crosslinking the polypropylene copolymer.
- 17. The process of claim 1, in which polymerization medium has less than 90 volume percent diluent.
- 18. The process of claim 1, in which polymerization medium has less then 50 volume percent diluent.
- 19. The process of claim 1, in which polymerization medium has less then 30 volume percent diluent.
- 20. The process of claim 1, in which the final polypropylene copolymer is isotactic or syndiotactic or atactic.
- 21. The process of claim 1, in which the metallocene catalyst compound is combined with the monomers in the absence of hydrogen or in the presence of hydrogen in an amount of up to 1.0 mole % hydrogen in the reactor.
- 22. The process of claim 1, in which the heat of fusion of the propylene copolymer is 25 J/g or more.
- 23. The process of claim 1, in which the heat of fusion of the propylene copolymer is 50 J/g or more.
- 24. The process of claim 1, in which the heat of fusion of the propylene copolymer is 70 J/g and 100 J/g or more.
- 25. The process of claim 1, in which the propylene copolymer has a Branching Index of 1.0 or less.
- 26. The process of claim 1, in which the propylene copolymer has a Branching Index of 0.95 or less.
- 27. The process of claim 1, in which the propylene copolymer has a Branching Index of 0.90 or less.
- 28. The process of claim 1, in which the propylene copolymer has a Branching Index of 0.80 or less.
- 29. A copolymer composition comprising a diene-modified polypropylene random copolymer having propylene units; diene units derived from α, internal non-conjugated diene monomers; from 0.0 wt % to 20 wt % ethylene units; and a heat fusion of 25 J/g or more.
- 30. The copolymer composition of claim 29 in which the diene units derived from α, internal non-conjugated diene monomers are present in the polypropylene copolymer in an amount of from 0.0005 mol % to 10 mol %.
- 31. The copolymer composition of claim 29 in which the diene units derived from α, internal non-conjugated diene monomers are present in the polypropylene copolymer in an amount of from 0.005 mol % to 1 mol %.
- 32. The copolymer composition of claim 29, in which the α, internal non-conjugated diene monomer is selected from the group consisting of 2-methyl-1,5-hexadiene and 7-methyl-1,6-octadiene.
- 33. The polymer composition of claim 29, in which the propylene copolymer has a crystallization temperature (Tc) of 25° C. or more.
- 34. The polymer composition of claim 29, in which the propylene copolymer has a crystallization temperature (Tc) of 50° C. or more.
- 35. The polymer composition of claim 29, in which the propylene copolymer has a crystallization temperature (Tc) of 75° C. or more.
- 36. The polymer composition of claim 29, in which the propylene copolymer has a crystallization temperature (Tc) of 110° C. or more.
- 37. The polymer composition of claim 29, in which the propylene copolymer has a crystallization temperature (Tc) of from 25° C. to 115° C.
- 38. The polymer composition of claim 29, in which the propylene copolymer has a melting point (Tm) of 50° C. or more.
- 39. The polymer composition of claim 29, in which the propylene copolymer has a melting point (Tm) of 75° C. or more.
- 40. The polymer composition of claim 29, in which the propylene copolymer has a melting point (Tm) of 100° C. or more.
- 41. The polymer composition of claim 29, in which propylene copolymer has a melting point (Tm) of 125° C. or more.
- 42. The polymer composition of claim 29, in which the propylene copolymer has a melting point (Tm) of 165° C. or more.
- 43. The polymer composition of claim 29, in which the propylene copolymer has a melting point (Tm) of from 50° C. to 165° C.
- 44. The polymer composition of claim 29, in which the propylene copolymer has a melt flow rate of 0.01 or more.
- 45. The polymer composition of claim 29, in which the propylene copolymer has a melt flow rate of 0.1 or more.
- 46. The polymer composition of claim 29, in which the propylene copolymer has a melt flow rate of 0.5 or more.
- 47. The polymer composition of claim 29, in which the propylene copolymer has a melt flow rate of 0.7 or more.
- 48. The polymer composition of claim 29, in which the propylene copolymer has a melt flow rate of 1.0 or more.
- 49. The polymer composition of claim 29, in which the propylene copolymer has a melt flow rate of 1.5 or more.
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of Provisional Application Nos. 60/442,718 filed Jan. 27, 2003 and 60/431,088, filed Dec. 5, 2002.
Provisional Applications (2)
|
Number |
Date |
Country |
|
60442718 |
Jan 2003 |
US |
|
60431088 |
Dec 2002 |
US |