The present disclosure relates to sensors and methods which detect pH.
Solid state sensors are becoming increasingly popular in many applications, including medicine, biotechnology, biomedical diagnosis, medical therapy and chemical analysis, as well as environmental and industrial monitoring. The technological advancements of integrated circuits that make computers and cell phones smarter with each generation are now contributing to a new era of medical devices having lower cost, power, and size than previous generations. However, ISFET-based readout architectures are plagued by several non-idealities that prevent them from widespread use in commercial applications. There is a need for ISFET pH sensors that are small, lightweight, have a fast response, and have improved sensitivity. There is also a need for sensor designs that can be conveniently mass-produced without affecting production throughput. By integrating sensors with signal processing components in an integrated circuit (IC), or “chip,” very small sensors may be made. CMOS fabricating techniques have the advantage of offering potentially low-cost, small and lightweight devices that can be mass-produced.
In an embodiment of the present disclosure, a system is provided for measuring a pH of a solution. In an embodiment, the system may have a differential pH sensor. The differential pH sensor may have a first p-channel ion-sensitive transistor (IST)-operational-transconductance-amplifier (PIOTA) and a second PIOTA. The first PIOTA includes a first p-channel IST disposed in a first n-type substrate region having a terminal configured to receive a first control voltage for controlling a sensitivity of the first p-channel IST, and a first n-channel load transistor having a source and a drain, wherein the first n-channel load transistor has a first drain-to-source resistance (Rds), and wherein the drain of the first n-channel load resistor is electrically connected to a drain of the first p-channel IST. The second PIOTA includes a second p-channel IST disposed in a second n-type substrate region having a terminal configured to receive a second control voltage for controlling a sensitivity of the second p-channel IST, and a second n-channel load transistor having a source and a drain, and wherein the second n-channel load transistor has a second Rds which is different from the first Rds, and wherein the drain of the second n-channel load resistor is electrically connected to a drain of the second p-channel IST. The differential pH sensor may further have a differential sensor with a differential sensor output configured to provide a voltage indicative of a difference in potential between an output of the first PIOTA and an output of the second PIOTA.
In some embodiments of the present disclosure, the system may further include one or more additional n-type substrate regions corresponding to one or more additional p-channel ISTs and the potential of each n-type substrate region is varied independently. The one or more additional n-type substrate regions may be configured in a common p-type substrate.
In some embodiments of the present disclosure, the first PIOTA, the second PIOTA, or both, of the system provided, may further have a plurality of selectable n-channel transistors with different Rds from which at least one of the first and second n-channel load transistors may be selected respectively.
In some embodiments of the present disclosure, the first PIOTA may further include an amplifier wherein the input of the amplifier is electrically connected to the drain of the first p-channel IST and drain of the first n-channel load transistor, and wherein an output of the amplifier is the first PIOTA output.
In some embodiments of the present disclosure, the second PIOTA may further include an amplifier wherein the input of the amplifier is electrically connected to the drain of the second p-channel IST and the drain of the second n-channel load transistor, and wherein an output of the amplifier is the second PIOTA output.
In some embodiments of the present disclosure, the first PIOTA output is electrically connected to the gate of first n-channel load transistor, and the second PIOTA output is electrically connected to the gate of the second n-channel load transistor, in each case to control the Rds of the respective n-channel load transistor.
In some embodiments of the present disclosure, a pH sensing method is provided. The method may include providing a sensor having a first ion-sensitive-transistor (IST)-operational-transconductance-amplifier (PIOTA) having: a first pH sensitive layer; a first PIOTA output; a first p-channel IST with a drain, and wherein the first p-channel IST is disposed in a first n-type substrate region; and a first n-channel load transistor including a source, a drain, and a channel, the channel electrically connecting the source and the drain, and wherein the first n-channel load transistor includes a first drain-to-source resistance (Rds); wherein the drain of the first p-channel IST is electrically connected to the drain of the first n-channel load transistor; a second PIOTA having: a second pH sensitive layer; a second PIOTA output; a second p-channel IST with a drain, and wherein the second p-channel IST is disposed in a second n-type substrate region; and a second n-channel load transistor including a source, a drain and a channel, the channel electrically connecting the source and the drain, and wherein the second n-channel load transistor includes a second Rds, and the second Rds is different from the first Rds; wherein the drain of the second p-channel IST is electrically connected to the drain of the second n-channel load transistor; a differential sensor having: a first input connected to the first PIOTA output; a second input connected to the second PIOTA output; and a differential sensor output wherein the differential sensor output may be configured to provide an indication of a voltage difference between the first input and the second input; placing the first pH sensitive layer and the second pH sensitive layer in contact with a substance; detecting a difference between first PIOTA output and second PIOTA output, and providing the difference to indicate a pH of the substance; and adjusting a potential of the first n-type substrate region and/or the second n-type substrate region to vary the sensitivity of the first PIOTA and/or the second PIOTA, respectively.
In some embodiments of the present disclosure, the method further includes wherein the first PIOTA has one or more additional n-channel load transistors, each having an Rds which is different from the Rds of the other n-channel load transistors. The method may further include selecting a different n-channel load transistor to adjust a sensitivity of the first PIOTA.
In some embodiments of the present disclosure, an Integrated Circuit (IC) chip for pH sensing is provided. The IC chip may have a differential pH sensor. The differential pH sensor may include a first ion-sensitive transistor (IST)-operational-transconductance-amplifier (PIOTA) and a second PIOTA. The first PIOTA includes a first p-channel IST disposed in a first n-type substrate region having a terminal configured to receive a first control voltage for controlling a sensitivity of the first p-channel IST, and a first n-channel load transistor having a source and a drain, wherein the first n-channel load transistor has a first drain-to-source resistance (Rds), and wherein the drain of the first n-channel load resistor is electrically connected to a drain of the first p-channel IST. The second PIOTA includes a second p-channel IST disposed in a second n-type substrate region having a terminal configured to receive a second control voltage for controlling a sensitivity of the second p-channel IST, and a second n-channel load transistor having a source and a drain, and wherein the second n-channel load transistor has a second Rds which is different from the first Rds, and wherein the drain of the second n-channel load resistor is electrically connected to a drain of the second p-channel IST.
The differential pH sensor may further include a differential sensor having a differential sensor output configured to provide a voltage indicative of a difference in potential between an output of the first PIOTA and an output of the second PIOTA.
In some embodiments of the present disclosure, the IC provided further includes a plurality of n-wells corresponding to a plurality of p-channel ISTs, wherein the plurality of n-wells are configured in a common p-type substrate and the potential of each n-well is varied independently.
In some embodiments of the present disclosure, at least one of the first and second PIOTA, of the IC provided further includes a plurality of selectable n-channel transistors with different Width/Length (W/L) ratio from which the first and second n-channel load transistors respectively may be selected, where W is a width of the channel region of the n-channel transistor and L is the length of the channel region of the n-channel transistor.
For a fuller understanding of the nature and objects of the disclosure, reference should be made to the following detailed description taken in conjunction with the accompanying drawings.
The presently-disclosed ion-sensitive field-effect transistor (ISFET) addresses the need for a monolithic, inexpensive, portable, miniaturized, label free, robust method of pH sensing using an unmodified complementary metal-oxide-semiconductor (CMOS) fabrication process without any post processing to measure pH of liquids. The compatibility of this pH sensor with the unmodified CMOS process automatically helps in obtaining the aforementioned qualities together with advantages like mass production, fast response, and easy miniaturization through technology scaling.
The advantage of using a PMOS device as the ISFET lies in its ability to be located in its own n-well. Thus, the substrate voltage Vsb of the PMOS can be controlled without affecting the operation of other components on chip. This can be further used to alter Vth in ways to change its sensitivity to AMs (pH), or to change the response of the ISFET in other ways. The present design is based on an ISFET previously-disclosed in U.S. Pat. No. 7,794,584, which is incorporated herein in its entirety by this reference, but improves on the previous design by using PMOS transistors (p-type or PFETs) as the ISFET. The PMOS transistors are disposed in n-wells, which provides improved noise performance, and facilitates variation of the well voltage of the PMOS which can alter the threshold voltage Vth. The option of giving a separate voltage to the bulk of the P-ISFET to improve the sensitivity of pH measurement was proven in the simulation results. To the best of knowledge of the inventors, this is the first design to use this approach to alter the ISFET operation as described above.
An advantage of the current pH sensor is the ability to fabricate it in a commercial CMOS process without any specialized post-fabrication processing. This provides several advantages for developing a low-power, low-cost, disposable sensor that can be easily mass-produced. This also provides the ability to develop sensors and signal processing and calibration circuits on a single CMOS IC. The modifications (self-calibration and use of the gold bonding wire) improve performance, simplify the system fabrication and reduce size. This improved design provides an electrically-controllable method for improving sensitivity of the ISFET. It builds on an existing differential design.
ISFET operation is based on the ability of the pH (H+ concentration) of a substance to alter the surface potential of the MOSFET (PMOS or NMOS), which is seen as an equal shift in the ISFET threshold voltage, Vth. The threshold voltage, Vth of the ISFET, similar to a standard MOSFET, is given by:
The most relevant variables in this equation are φMS, which is the difference in the work functions of the polysilicon gate and the silicon substrate and is sensitive to the variation in the pH, and VSB, which is the source-to-bulk (well) voltage. Thus, the response of the ISFET is determined by changes in Vth, and Vth can be changed by the pH (which changes φMS), or by VSB (which is controllable electronically). By using a PMOS device, which is located in its own n-well, VSB may be controlled without affecting the operation of other components on chip. Thus, this can be further used to alter Vth in ways to change its sensitivity to QMs (pH), or to change the response of the ISFET in other ways.
Embodiments of the present disclosure use a previously patented design, but improve on that design by using PMOS transistors (P-type or PFETs) with controllable well voltages as the ISFETs (see
With reference to
In
In some embodiments, the sensor 10 may include a PIOTA having multiple n-mos load transistors to provide enhanced sensitivity by selecting a different load (or combination of loads). As a non-limiting example,
In some embodiments, the first PIOTA 13A of the sensor 10 may have one or more “small” NMOS loads (e.g., loads smaller than the load of the second PIOTA), and the second PIOTA 13B may have a “large” NMOS load (e.g., a load larger than the load of the first PIOTA). In this way, the small load produces a steep slope for VOUT1 compared to the large load on the other differential leg (PIOTA2) thereby helping to provide a better differential sensitivity for the chip towards pH.
The drains of the IST 22 and the load transistor 25 may be connected to an amplifier 28, which has an output 31 that may be considered the output for the PIOTA 13. In
In this IOTA 13 design, a constant VDS (drain-to-source voltage) may be maintained across the IST 22 by changing the ID (drain current), which causes a change in the VDS via the transconductance. This results in a change in the voltage of the drains. The drain voltage may be used as an input to the amplifier 28, compared with a fixed voltage (Vcomp, labeled “COMP” in
Different n-type substrate region potentials may be used to improve pH sensitivity for different pH ranges. In some embodiments, one or more additional n-type substrate regions may be provided corresponding to one or more additional p-channel ISTs. The potential of each n-type substrate region may be varied independently (i.e., independent from one another). The one or more additional n-type substrate regions may be configured in a common p-type substrate. Selection of n-channel load transistors may be done independently from or together with varying the potential of the n-type substrate regions in order to improve pH sensitivity.
The ISTs 22 may employ a multilayer gate structure. The multilayer gate structure may have (1) an electrically-floating polysilicon layer, (2) two metal layers on top of the polysilicon layer, and (3) a silicon nitride (Si3N4) passivation layer on top of the metal layers.
The outputs 31 of the two IOTAs 13 are in communication with the differential sensor 19. The differential sensor 19 has a first input 34, a second input 37 and an output 40 (the “differential sensor output”). The differential sensor 19 may be a differential amplifier. The first input 34 of the differential sensor 19 is in communication with the first output 31 of the first IOTA 13A. The second input 37 of the differential sensor 19 is in communication with the second output 31 of the second IOTA 13B. The output 40 of the differential sensor 19 is used to provide an indication of a voltage difference between the differential sensor's 19 first input 34 and the differential sensor's 19 second input 37.
In an embodiment of the pH sensor, the load transistor 25 of the first IOTA 13A (the “first load transistor 25”) provides a drain-to-source resistance (the “first Rds”), and the second load transistor 25 of the second IOTA 13B (the “second load transistor 25”) provides a drain-to-source resistance (the “second Rds”), and the first Rds is different from the second Rds. In this manner, the first IOTA 13A will react differently from the second IOTA 13B to a pH. Therefore, if the first and second IOTAs 13A, 13B are sensing the same pH, their outputs 31 will be different, and the differential sensor 19 will detect the difference and provide an indication of the differing outputs from the IOTAs 13A, 13B.
To provide the differing drain-to-source resistances, the channel region of the first load transistor 25 may have a width that is different from a width of the channel region of the second load transistor 25. Further, the lengths of the channel regions of the load transistors 25 may be made different in order to provide the differing drain-to-source resistances, but doing so might also require matching the lengths of the channel regions of the ISTs 22 so that the load transistors 25 and their respective ISTs 22 are able to operate properly together. Since it may be preferable to use similar ISTs 22 in both IOTAs 13A, 13B, the lengths of the channel regions of both load transistors 25 may be similar, and in that situation the differing drain-to-source resistances may be provided by, for example, making the widths of the channel regions of the load transistors 25 different.
The ISTs 22 may each be an ion-sensitive field-effect transistor. The IST 22 of the first IOTA 13A (the “first IST 22”) and the IST 22 of the second IOTA 13B (the “second IST 22”) may be substantially similar. For example, they may be similarly sensitive to pH. The ISTs 22 may each include a pH-sensitive layer 43 (not shown). For example, the pH-sensitive layer 43 may be silicon nitride (Si3N4), silicon oxide (SiO2), aluminum oxide (Al2O3), Titanium Pent-oxide (Ti2O5) and Tin Oxide (SnO2). The pH-sensitive layer 43 may be electrically connected to the gate of the IST 22.
A pH sensor may use a gold or quasi gold reference electrode. The reference electrode provides a source of electrons which may be detected by the ISTs. The reference electrode may be placed on the same substrate as the IOTAs.
In an embodiment of the present disclosure, an Integrated Circuit (IC) chip is provided. The IC chip was designed focusing on a monolithic, inexpensive, portable, miniaturized, label free, robust method using an unmodified CMOS process without any post processing to measure pH of liquids such as blood. The compatibility of the pH sensor with the unmodified CMOS process helps in obtaining the aforementioned qualities together with advantages like mass production, fast response, and easy miniaturization through technology scaling.
An exemplary chip layout according to an embodiment of the present disclosure is shown in
The basic function of the differential PMOS ISFET (Ion-Sensitive Field-Effect Transistor) based pH sensor chip is to measure the pH of the solution to which it is exposed. In some embodiments, the sensor circuit comprises two differential legs named PIOTA1 and PIOTA2. A chip embodying the sensor circuit may utilize the inherent pH sensing capability of the silicon nitride passivation layer in the unmodified 0.35 μm CMOS process. The pads and the transistors of the chip are encapsulated with an epoxy coating such that only the extended gate region of the ISFET is exposed to the solution. When the chip is exposed to a solution having a certain pH value, the passivation layer develops a surface potential due to the development of amphoteric silanol sites and basic amine sites on the surface of the passivation layer. The surface potential developed in this way is proportional to the pH value of the solution. The potential of the solution is defined by the DC voltage applied through a quasi gold reference electrode immersed in the solution. The potential developed on the passivation layer is obtained by the two large rectangular blocks of metal 4 and transmitted to the gate of the two differential P-ISFETs (p-type ISFET) through the metal 3, metal 2, and metal 1 layers. Thus the surface potential is conveyed to the gate of the differential P-ISFETs and this process can be viewed as a modification of threshold voltage of the P-ISFETs. Since all the transistors have been biased to operate in saturation region, the current through the P-ISFET follows square law distribution as:
Thus, according to equation (2), the change in threshold voltage causes a change in drain current flowing through the ISFET which is converted to a voltage value by the OTA, and the feedback in the circuit ensures that constant Id and VDS are restored in the circuit. Thus the pH of the solution is converted into an analog voltage electrical output and by mapping the pH values to voltage through experimental results, the device can be calibrated to measure pH of the solution. The two legs of the differential circuit may be identical in all aspects except for the width of the NMOS load. The differently-sized loads result in different amplification factors for the same pH, and hence a differential sensitivity towards a particular pH without any post processing may be obtained which is a unique achievement. This differential measurement architecture also helps to reject common mode signals between two inputs, thereby minimizing the impact of non-ideal effects such as drift, noise, and temperature on the pH measurements. The differential design also help to eliminate the use of bulky and short life time problem associated with Ag/AgCl reference electrode, which is an enormous advantage as far as miniaturization and stability are concerned. Instead a quasi gold reference electrode common to both differential legs of the circuit is used.
PMOS ISFET is utilized for this sensor design keeping in mind the better noise performance of PMOS compared to NMOS, the use of PMOS in an n-well provides added protection against latch up and the option of giving a separate voltage to the bulk of the P-ISFET to elevate the sensitivity towards pH measurement which was proven in the simulation results.
For these initial tests, ΔVout was provided with no additional amplification and no zero offset. The best values for the biasing voltages were obtained as Vref=0 V; Vcomp=3 V; and Vbias=3.6 V.
In another embodiment of the present disclosure, the P-ISFET Chip #P7 was tested to study its response to pH. Proper biasing voltages were given to the P-ISFET chip via an NI-USB 7845R data acquisition device (DAQ). All output and nodal voltages were acquired by the same DAQ using LabVIEW. An NMOS load having W/L ratio of 13.33 was used for the first P-ISFET sensor element. 600 μL of various solutions having pHs of 2, 4, 7, 10, and 13 were alternatively placed in contact with the chip and data was collected for each using the NI-USB DAQ device. Each pH solution was kept in contact with the chip for approximately 3 minutes and an average of the readings over those 3 minutes was taken to get output voltages Vout1 Avg, Vout2 Avg, and Delta Vout Avg. The results from the data collected are summarized in graphs
In another embodiment of the present disclosure, the P-ISFET chip was tested to study its response when using different NMOS loads present in the chip with a view to enhance sensitivity. There were five NMOS loads present in the circuit as shown in
The inventors observed from simulations that for NMOS loads having smaller W/L ratio in first differential leg (corresponding to Vout1) of the circuit then the sensitivity of the pH sensor could be enhanced. Based on this, four other small NMOS Loads (other than the initial load having aspect ratio of 13.33) having different W/L ratios were studied to identify the best value to maintain equilibrium condition (saturation condition of all MOSFETs) of the circuit. Each of the five small NMOS loads were connected to the circuit individually and the data was collected for pH values of 2, 4, 7, 10, and 13.
In another embodiment of the present disclosure, the p-ISFET chip was tested to study sensitivity enhancement through variation of substrate control voltage (VBS). The source voltages of both P-ISFETS were fixed at 4 V. VBS was varied and the output for the entire sensor element was taken as the difference of VOUT1 and VOUT2: ΔVout=VOUT1−VOUT2. The capacitive multiplication effect due to coherent application of the gate voltage and substrate control voltage should theoretically give rise to a boost in sensitivity. This was verified with simulations in the AMS 0.35 μm technology node.
In another embodiment of the present disclosure, a P-ISFET sensor chip may be implemented as an array of P-ISFETs—a “Pixel Array Chip.”
In another embodiment of the present disclosure, the P-ISFET based Pixel Array is configured to provide multiple sensitivity. As a non-limiting example, each pixel can be operated at a different sensitivities by appropriately selecting the width of the small load NMOS. As a non-limiting example, it was observed that small load NMOS channel widths of 34 μm, 12 μm, and 8 μm provided lower sensitivity, medium sensitivity, and higher sensitivity, respectively. This is shown in
In some embodiments of the present disclosure, the P-ISFET based Pixel Array may be configured to reject common-mode non-idealities such as temperature effects, drift, and chemical and electrical noise. As a non-limiting example, a higher width of small load NMOS transistor may be selected to achieve a low sensitivity, higher non-ideality rejection mode. This approach eliminates complex software or hardware compensation schemes for temperature, drift and offset elimination. Higher sensitivity mode can be availed at the expense of lower non-ideality rejection and higher non-ideality rejection mode can be chosen at the expense of lower sensitivity.
In another embodiment of the present disclosure, a method of sensing a pH is provided.
The first pH sensitive layer and the second pH sensitive layer may be placed 106 in contact with a substance. For example, the substance may be the blood or saliva of a person on whom a medical procedure is being performed. The first PIOTA and the second PIOTA produces different outputs in response to a pH of the substance. The differential sensor then detects 109 the difference between the PIOTA outputs, and said difference indicates the pH of the substance. The differential sensor further enhances sensitivity by eliminating fluctuations of pH values due to non-idealities such as temperature. The method 100 includes adjusting 112 a potential of the first n-type substrate region and/or the second n-type substrate region (VBS) to vary the sensitivity of the first PIOTA and/or the second PIOTA, respectively.
The first PIOTA may have one or more additional n-channel load transistors, each having an Rds which is different from the Rds of the other n-channel load transistors (i.e., the first n-channel load transistor, the second n-channel load transistor, and the other additional n-channel load transistors). The method 100 may further comprise selecting 115 a different n-channel load transistor from the one or more additional n-channel load transistors or a combination thereof to adjust a sensitivity of the first PIOTA.
It should be noted that certain embodiments were described based on 5 V CMOS technology solely for convenience, and the present disclosure is intended to include other CMOS technologies (such as, for example, 3.3 V levels, etc.)
Although the present disclosure has been described with respect to one or more particular embodiments, it will be understood that other embodiments of the present disclosure may be made without departing from the spirit and scope of the present disclosure.
This application claims priority to U.S. Provisional Application No. 63/217,657, filed on Jul. 1, 2021, the entire disclosure of which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/073398 | 7/1/2022 | WO |
Number | Date | Country | |
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63217657 | Jul 2021 | US |