The invention refers to a differential transmission comprising an epicyclic housing, a first and a second sun gear, which respectively are accommodated in the epicyclic housing, a planetary assembly rotating with the epicyclic housing about an axis of revolution for coupling the two sun gears such that they can be rotated about said axis of revolution in opposite directions in reference to each other, and a coupling assembly for generating a bridging moment in a friction manner, effective between the outputs of the differential.
Such differential transmissions are used particularly as axial or central differentials in motor vehicles and generally improve the drive stability of the vehicle by a certain frictional coupling occurring of the two outputs of the differential. In case of an axial differential, here an improved straight progression results, as well as an improved acceleration behavior when driving through curves, since in case of a strong release of the wheel at the inside of the curve still at least a torque equivalent to the bridging torque is available at the wheel at the outside of the curve for driving purposes. In case of a central differential here a minimum coupling of the two vehicle axles develops, resulting in any excessive wheel slip being counteracted at the axle with the wheel showing the least ground contact.
A spur gear differential is known from DE 10 2008 050 059 A1 of the applicant. This spur gear differential comprises an actuator mechanism with a pressure ring arrangement, which comprises two pressure rings supported on each other via diagonal areas for generating an axial force engaging a packaged multiple disk coupling. The packaged multiple disk coupling is integrated in the spur gear differential such that with its use one of the sun gears can be coupled in a frictional manner to the epicyclic housing. By the frictional engagement of one of the sun gears with the epicyclic housing, based on another kinematic coupling of the two sun gears via the planetary assembly, overall the effect results that the relative rotation of the two sun gears is braked by a fiction moment and thus a certain frictional coupling of the two sun gears is yielded, i.e. at the outlets of the differential.
A spur gear differential transmission is also known from DE 20 2011 110 104 U1 of the applicant, which comprises two sun gears, which are axially supported via flat spring packages at an epicyclic housing and thus are axially pressed against each other. A friction ring is arranged between the two sun gears, which supports the two sun gears axially in reference to each other and here couples them in a frictional manner.
Another self-locking differential is known for example from U.S. Pat. No. 4,805,487A. In this differential the locking effect is yielded by an appropriate combination of compensating and driven wheels with spur gears and/or worm gears and their inhibition when engaged by gears.
Self-locking differentials of a different type are shown in WO2010/112366 A1. In this case the locking effect is generated via friction elements. The friction elements act upon driven wheels. The friction elements are friction disks and are either arranged at the face between the driving wheels or at the end between the respective driven wheel and the differential cage.
DE 2 206 107 A1 shows a spur gear differential in which the locking effect is generated by a combination of inhibitions when gears engage and friction is in clearance fits. The differential comprises a differential cage, compensating wheels, and driven wheels. A set of compensating wheels is allocated to each driven wheel, by which the respective driven wheel is engaged by gears. Furthermore, one compensation wheel of one set is respectively engaged by gears of a compensation wheel of the other set. The compensation wheels show at the outside helical gearing and are each accommodated in clearance fits of the differential cage in a rotating manner about their own axis of revolution. The clearance fits are formed by pockets in the differential cage, in which the compensation wheels are supported in a rotating fashion either via the external contours of the helical gearing or via shafts with cylindrical exteriors. The clearance fits are sections with cylindrical interiors, with their internal contours forming the sliding fit for the external contours. The internal contours of respectively two pockets are intersecting each other such that the compensation wheels accommodated in these two pockets can engage each other by gears and that furthermore still sufficient space remains for the engagement of gears with the respective driven wheel. When the differential compensates, the respective compensating wheel is supported in a rotating fashion in its clearance fit at the internal contour, resulting in friction developing and thus also the desired locking effect.
DE 196 12 234 A1 shows a transfer case in which the compensation wheels are supported in clearance fits of the differential cage, rotational about their own axis of revolution. The friction effect of the clearance fits in this differential is considered insufficient for the locking effect. For this reasons, in addition to the clearance fits, the friction disks already described in the context with WO2010/112366 A1 are used at the faces and/or ends of the driven wheels.
DE 196 12 234 A1 describes further the use of friction cones, which are formed at friction disks at the ends of the compensation wheels between the respective compensation wheel and the differential cage. By mutually engaging friction cones the friction effect and thus the locking effect can be increased.
In another differential according to U.S. Pat. No. 5,055,096A the self-locking effect is generated in a targeted fashion by the cooperation of gear forces in the differential and friction cones acting against each other between the driven wheels and the differential cage. The compensation wheels are arranged unevenly in the differential. Therefore the resultants of the gear forces of the helical gearing are aligned in the differential such that the gears of the driven wheels are pressed radially outwardly into the clearance fits or support sheaths with clearance fits particularly provided for said purpose. Additionally, the ends of the driven wheels are shifted axially against friction cones, which rest on the differential cage. The driven wheels are provided at the ends with external conical areas, which due to the axial forces are pressed against friction areas inside the cones and complementary thereto, and this way generate the desired locking effect.
A sun gear differential transmission of the type mentioned at the outset is provided, which is characterized in a robust and cost-effectively realizable design and in which said transmission can advantageously generate the friction moment interfering the compensating effect.
A differential transmission is provided comprising:
This way it is possible in an advantageous fashion to create a differential transmission in which the two sun gears can be coupled to each other in a frictional manner by a coupling device surrounded thereby, with the coupling moment being adjustable advantageously via the design of the conical areas, particularly their diameters and the angle of taper, as well as the spring bias.
According to a particularly preferred embodiment of the invention the first conical inner wall is formed directly by the internal circumferential wall of a recess formed in the first sun gear such that the first sun gear surrounds a first half of the receiving chamber. The second inner wall can then be advantageously limited also by an inner circumferential wall of a recess formed in the second sun gear so that the second sun gear then surrounds the second half of the receiving chamber. By this approach a particularly compact embodiment of the differential transmission according to the invention develops and the two sun gears can here be arranged closely adjacent to each other in the axial direction such that the crown gear of the first sun gear is located in the axial plane of the first coupling ring element and the crown gear of the second sun gear is located in the axial plane of the second coupling ring element.
The two coupling ring elements are preferably coupled to each other in an axially displaceable fashion. This coupling can be achieved by complementary gear geometries formed directly at the two coupling ring elements, which can be displaced axially and made to engage each other. The statement “axial” means here the direction of the axis of revolution of the sun gears and the epicyclic housing. It is also possible to couple the two coupling ring elements via a mechanical apparatus, comprising several components, for example an appropriately geared socket. This socket may here comprise external gears, on which the two coupling ring elements are guided in an axially displaceable fashion and torque-proof in reference to each other. In the interior area of this socket then the spring arrangement can be accommodated. The spring arrangement can be produced particularly as a cylindrical coil spring. The spring may also be composed from two nested coil springs, screwed together, so that a symmetric distribution results of the support force. The spring arrangement can furthermore also be realized as a disk spring package or another spring arrangement, particularly produced from a flat material. It is also possible to generate a structure via the spring arrangement which in addition to the required resilient effect also generates a sufficiently torque-proof coupling of the two coupling ring elements.
According to another aspect it is also possible to couple the two coupling ring elements in a kinematic fashion such that any torque acting between these coupling ring elements leads to an increase of the axial stress of the coupling ring elements. This can be yielded for example such that the coupling of the two coupling ring elements is achieved via gears comprising diagonal areas, with these gears then allowing a certain rotation of the ring elements in reference to each other and a movement axially apart by way of rotating the two coupling ring elements.
The differential transmission according to the invention can be realized according to a particularly preferred embodiment of the invention such that the first sun gear comprises a hub section extending axially through the coupling arrangement, with this hub section then being centered in a rotational fashion in a socket section of the second sun gear. This leads to a particularly advantageous support of the first sun gear in the second sun gear. In the interior of the two sun gears, an internal gear may be provided in an advantageous fashion, in which complementarily geared sections of the wheel drive shafts can be inserted.
The epicycle housing can be advantageously designed such that it carries a drive sprocket, with this sprocket then advantageously being located in the axial plane of the two sun gears. The differential transmission is in this design preferably embodied as a spur gear differential, with the crown circle of the first sun gear preferably being smaller than the root gear of the second sun gear. The planets of the planetary assembly may then be designed as spur gears, with each planet engaging the sun gear with the larger crown circle also encompassing the axial plane of the sun gear smaller with regards to its crown circle. The kinematic coupling of each “longer” planet with the “short” planet can then occur in the axial plane of the sun gear that is smaller with regards to its crown circle.
According to another aspect a differential transmission is provided comprising:
This way it is possible to generate a spur gear with an integrated bridge coupling, which is characterized in a robust and highly compact design.
The differential transmission may be designed such that the planetary arrangement circulating with the epicyclic housing forms a closed gear drive, i.e. each planet gear engaging a sun gear engages two neighboring planets. This way it is possible to transfer strong torque via the differential transmission at moderate gear loads.
The spur gear differential according to the invention is preferably embodied such that it results in a symmetric power distribution. This is achieved in the teeth counts of the sun gears and the teeth counts of the planetary gears of the planetary assembly engaging these sun gears being adjusted such that between the sun gears a stationary gear ratio of −1 results. In particular, in case of a central differential however a deviating stationary gear ratio may be provided as well, e.g., considering ratios of axial loads, or a different asymmetric distribution of torque.
Further details and features of the invention are discernible from the following description in connection with the drawings. Shown are:
The illustration according to
The epicyclic housing H comprises a first housing side part H1 and a second housing side part 112, as well as a drive sprocket Z. The two housing side parts H1, 112 are located in flat recesses of the drive sprocket Z such that the external edge section of the housing side parts H1, 112 can be lowered below the respective facial area of the drive sprocket Z. This allows a particularly short axial design length of the differential transmission.
The planetary assembly P comprises first planets P1, which engage the first sun gear S1, as well as second planets P2, which engage the second sun gear S2. The first planets P1 engage the second planets P2 in the axial engagement plane of the first sun gear S1. The planets P1, P2 are supported via spur gear journals in the epicyclic housing H. For this purpose bores are formed in the housing side parts H1, 112.
The differential transmission according to the invention is characterized in that a coupling device 4 is accommodated in a receiving chamber 3 surrounded by the sun gears S1, S2, in order to generate a bridging torque coupling in a frictional fashion the two sun gears S1, S2, with the coupling device 4 comprising a first coupling ring element R1, which rests via a conical area F1 at a first conical inner wall K1, which limits the receiving chamber 3. Additionally the coupling device 4 comprises a second coupling ring element R2, which rests via a conical area F2 on a second conical inner wall K2 of the receiving chamber 3. The coupling device 4 comprises also a spring arrangement 5, for applying axial stress upon the two coupling ring elements R1, R2 such that they, under the effect of the spring arrangement 5, are driven axially towards the outside in opposite directions, i.e. away from each other, towards the respectively conical inner wall K1, K2 of the receiving chamber 3. The spring arrangement 5 rests in the interior of the two coupling ring elements R1, R2 and is supported axially at ring steps of the coupling ring elements R1, R2 projecting radially inwardly beyond a cylindrical inner area. The ring steps are located near an axial end section of the respective coupling ring element R1, R2 on each side towards which the respective conical jacket area F1, F2 of the coupling ring element R1, R2 tapers. The ring steps form ring areas at which the spring arrangement 5 is axially supported.
In this exemplary embodiment the first conical internal wall K1 is formed by the inner circumferential wall of the first sun gear S1. The second conical inner wall K2 is formed by an inner circumferential wall of the second sun gear S2. The two sun gears S1, S2 are axially arranged closely neighboring each other such that the crown gear ZS1 of the first sun gear S2 is located in the axial plane of the first coupling ring element R1 and the crown gear ZS2 of the second sun gear S2 is located in the axial plane of the second coupling ring element R2. The two coupling ring elements R1, R2 are coupled to each other in an axially displaceable fashion. The coupling can be achieved via a purely axial gear engagement, or also be yielded such that the two coupling ring elements R1, R2 are coupled to each other such that torque acting between the coupling ring elements results in an axial displacement of the coupling ring elements R1, R2, i.e. in them moving apart and thus an increase develops of the axial stress of the friction areas F1, F2 of the coupling ring elements R1, R2.
The first sun gear S1 comprises a hub section SN1, with it being possible to center this hub section SN1 rotationally in a socket section SB2 of the second sun gear S2. The drive sprocket Z forms a drive sprocket Z1, which is located on the axial level of the two sun gears S1, S2. The differential transmission according to the invention is in this exemplary embodiment formed as a spur gear differential, with the crown circle C1 of the first sun gear S1 being smaller than the root circle C2 of the second sun gear S2. This geometric feature is realized by a profile shift, while the teeth count of the sun gears S1, S2 is identical.
The differential transmission shown in the illustration according to
As discernible from the two illustrations according to
The illustration according to
The two friction ring elements R1, R2 are coupled to each other via gears SP. It comprises first gear geometries SP1, which are embodied at the first friction ring element R1, as well as second gear geometries SP2, which are embodied at the second friction ring element R2. The two gear geometries are formed with essentially complementary geometries, which provide diagonal areas, though, and which allow a slight rotation of the friction ring elements R1, R2 and here lead to an increase of the pressure engaging the walls K1, K2. This gearing SP is here formed at faces of the friction ring elements R1, R2 facing each other.
The illustration according to
The illustration according to
3 Receiving chamber
4 Coupling device
5 Spring arrangement
C1 Crown circle
C2 Root circle
F Resilience
FN Force
FR Friction force
H Epicyclic housing
H1 Housing side part
H2 Housing side part
K1 Inner wall
K2 Inner wall
P Planetary assembly
P1 Planets
P2 Planets
R1 Coupling ring element
R2 Coupling ring element
Rc Radius of friction area
S1 Sun gear
S2 Sun gear
SN1 Hub section
SB2 Socket section
SP Gearing
SP1 Coupling gears
SP2 Coupling gears
SP1A Diagonal areas
SP2A Diagonal areas
X1 Axis of revolution
Z Drive sprocket
Z1 Drive crown
ZS1 Crown gear
ZS2 Crown gear
Number | Date | Country | Kind |
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10 2015 223 126.7 | Nov 2015 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/DE2016/200500 | 11/7/2016 | WO | 00 |