The present disclosure relates to a centrifugal compressor and a turbocharger.
As a centrifugal compressor applied to a turbocharger or the like, a centrifugal compressor may be used, which is provided with a diffuser vane for decreasing the velocity and increasing the pressure of a fluid downstream of an impeller for applying a centrifugal force to the fluid.
For example, Patent Document 1 discloses a centrifugal gas compressor which includes a plurality of diffuser vanes each configured to convert the flow velocity of a fluid from an impeller into a pressure and a scroll for guiding the flow of the fluid from the diffuser vanes to the outside. In the centrifugal gas compressor, in order to improve efficiency of a diffuser, the plurality of diffuser vanes are arranged as an asymmetrical pattern in the circumferential direction of the fluid in the scroll in consideration of a pressure distribution in the circumferential direction. That is, the shapes, the orientations, or the positions of the plurality of diffuser vanes arranged in the circumferential direction are not uniform.
Patent Document 1: JP2013-519036A (translation of a PCT application)
Meanwhile, in a centrifugal compressor with a diffuser vane, the shape of a flow passage changes from a spiral shape to a linear shape in the vicinity of the outlet of a scroll flow passage, and thus a circumferential component of a flow velocity decreases in an angular range in the vicinity of the outlet of the scroll flow passage in the circumferential direction as compared with another angular range. Accordingly, the flow stalls on a pressure surface of the diffuser vane (negative stall), which may cause separation.
In this regard, in the centrifugal gas compressor described in Patent Document 1, although the plurality of diffuser vanes are arranged as the asymmetrical pattern in consideration of the pressure distribution in the circumferential direction, Patent Document 1 does not disclose a specific configuration for suppressing separation of the flow in the diffuser vanes in the vicinity of the outlet of the scroll flow passage.
In view of the above, an object of at least one embodiment of the present disclosure is to provide a centrifugal compressor and a turbocharger including the same. The centrifugal compressor can suppress separation of a flow in diffuser vanes in an angular range in the vicinity of the outlet of a scroll flow passage.
(1) A centrifugal compressor according to at least one embodiment of the present invention includes an impeller, a plurality of diffuser vanes arranged in a circumferential direction on a radially outer side of the impeller, and a housing which includes a scroll portion forming a scroll flow passage positioned on a radially outer side of the plurality of diffuser vanes. The plurality of diffuser vanes include at least one first diffuser vane positioned at least partially in an angular range between a tongue section of the scroll portion and a scroll end of the scroll portion in the circumferential direction, and a second diffuser vane positioned outside the angular range. A vane outlet angle formed by a tangent line at a trailing edge to a pressure surface of each of the plurality of diffuser vanes satisfies β1<β2, where β1 is the vane outlet angle of the first diffuser vane, and β2 is the vane outlet angle of the second diffuser vane.
As described above, in the angular range between the tongue section of the scroll portion and the scroll end of the scroll portion in the circumferential direction (that is, an angular range in the vicinity of the outlet of the scroll flow passage), a flow stalls on the pressure surface of each of the diffuser vanes (negative stall), which may cause separation. This is considered because in the angular range in the vicinity of the outlet of the scroll flow passage, the flow direction of a fluid is turned, and a circumferential component of a flow velocity is decreased as compared with another angular range, and thus an effect of pressing a flow in the vicinity of each of the diffuser vanes against the pressure surface thereof is small.
In this regard, with the above configuration (1), since the vane outlet angle β1 of the first diffuser vane positioned in the angular range in the vicinity of the outlet of the scroll flow passage where the circumferential component of the flow velocity decreases is smaller than the vane outlet angle β2 of the second diffuser vane positioned outside the angular range, the pressure surface in the vicinity of the trailing edge of the first diffuser vane is positioned upstream in the rotational direction of the impeller as compared with the second diffuser vane, making it possible to suppress separation on the side of the pressure surface of the first diffuser vane.
(2) In some embodiments, in the above configuration (1), on a linear vane-arrangement mapping of the plurality of diffuser vanes, a camber angle α1 of the first diffuser vane and a camber angle α2 of the second diffuser vane satisfy α1>α2.
A camber angle of each of the diffuser vanes is an angle between a tangent line at the leading edge and a tangent line at the trailing edge of a camber line of each of the diffuser vanes.
With the above configuration (2), since the camber angle α1 of the first diffuser vane is larger than the camber angle α2 of the second diffuser vane, the pressure surface of the first diffuser vane deviates upstream in an impeller rotational direction with reference to the leading edge, as compared with the second diffuser vane. Thus, it is possible to achieve the above configuration (1).
(3) In some embodiments, in the above configuration (1) or (2), a vane thickness t1 at the trailing edge of the first diffuser vane and a vane thickness t2 at the trailing edge of the second diffuser vane satisfy t1>t2.
With the above configuration (3), since the vane thickness t1 at the trailing edge of the first diffuser vane is larger than the vane thickness t2 at the trailing edge of the second diffuser vane, it is possible to deviate the pressure surface of the first diffuser vane upstream in the impeller rotational direction without greatly changing the position of the suction surface of the first diffuser vane, as compared with the second diffuser vane. Thus, it is possible to achieve the above configuration (1).
(4) In some embodiments, in any one of the above configurations (1) to (3), a stagger angle formed by a chordwise direction of each of the plurality of diffuser vanes with respect to the radial direction satisfies γ1<γ2, where γ1 is the stagger angle of the first diffuser vane, and γ2 is the stagger angle of the second diffuser vane.
The above-described stagger angle may be a stagger angle at the leading edge or the trailing edge of each of the diffuser vanes.
With the above configuration (4), since the stagger angle γ1 of the first diffuser vane is smaller than the stagger angle γ2 of the second diffuser vane, the pressure surface of the first diffuser vane deviates upstream in an impeller rotational direction with reference to the leading edge, as compared with the second diffuser vane. Thus, it is possible to achieve the above configuration (1).
(5) In some embodiments, in the above configuration (4), in a cross section orthogonal to an axial direction, the first diffuser vane has the same cross-sectional shape as the second diffuser vane.
Satisfying the magnitude relationship between the stagger angles γ1 and γ2 described in the above configuration (4), it is possible to achieve the above configuration (1) even if the first diffuser vane having a common cross-sectional shape with the second diffuser vane is adopted.
(6) A turbocharger according to at least one embodiment of the present invention includes the centrifugal compressor according to any one of the above configurations (1) to (5).
With the above configuration (6), since the vane outlet angle β1 of the first diffuser vane positioned in the angular range in the vicinity of the outlet of the scroll flow passage where the circumferential component of the flow velocity decreases is smaller than the vane outlet angle β2 of the second diffuser vane positioned outside the angular range, the pressure surface in the vicinity of the trailing edge of the first diffuser vane is positioned upstream in the rotational direction of the impeller as compared with the second diffuser vane, making it possible to suppress separation on the side of the pressure surface of the first diffuser vane.
According to at least one embodiment of the present invention, a centrifugal compressor and a turbocharger including the same are provided. The centrifugal compressor can suppress separation of a flow in diffuser vanes in an angular range in the vicinity of the outlet of a scroll flow passage.
Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
A centrifugal compressor according to embodiments to be described below is applicable to, for example, a turbocharger. However, the application of the centrifugal compressor is not limited to the turbocharger.
As shown in
On the outer side of the impeller 4 in the radial direction of the centrifugal compressor 1 (to be simply referred to as the “radial direction” hereinafter), a scroll flow passage 7 formed by a scroll portion 8 of the housing 6 is provided. As shown in
The scroll flow passage 7 communicates with an outlet flow passage 17 formed by an outlet portion 16 of the housing 6. In the housing 6, the scroll portion 8 and the outlet portion 16 are connected to each other, and a tongue section 22 is formed by a part of the scroll start 8a of the scroll portion 8 and the outlet portion 16 connected to the part of the scroll start 8a.
On the radially outer side of the impeller 4 and the radially inner side of the scroll flow passage 7, a diffuser passage 9 is formed by a hub-side wall surface 18 and a shroud-side wall surface 20 of the housing 6. In the diffuser passage 9, the plurality of diffuser vanes 10 are arranged in the circumferential direction of the centrifugal compressor 1 (to be simply referred to as the “circumferential direction” hereinafter). That is, the scroll flow passage 7 is positioned on the radially outer side of the diffuser passage 9 and the plurality of diffuser vanes 10.
Each of the plurality of diffuser vanes 10 has a leading edge 24, a trailing edge 26 positioned on the radially outer side of the leading edge 24, and a pressure surface 28 and a suction surface 30 extending between the leading edge 24 and the trailing edge 26.
The diffuser vanes 10 are installed in the above-described diffuser passage 9 while being fixed to the surface of a disc-shaped mounting plate 14. The diffuser vanes 10 may be joined to the mounting plate 14 by welding. Alternatively, the diffuser vanes 10 and the mounting plate 14 may integrally be formed by, for example, cutting work or the like.
In an illustrated example, the mounting plate 14 is installed on the shroud-side wall surface 20 forming the diffuser passage 9. However, in other embodiments, the mounting plate 14 may be installed on the hub-side wall surface 18.
In the centrifugal compressor 1, a fluid (such as a gas) flowing into the impeller 4 in the axial direction of the centrifugal compressor 1 (to be simply referred to as the “axial direction” hereinafter) is accelerated and pushed out in the circumferential direction and the radial direction due to the rotation of the impeller 4. The fluid accelerated by the impeller 4 passes through the diffuser vanes 10 disposed in the diffuser passage 9. At this time, kinetic energy of a fluid flow is converted into pressure energy (that is, the fluid is decreased in velocity and increased in pressure). Then, the flow passing through the diffuser vanes 10 and including a velocity component in the radial direction flows into the scroll flow passage 7 and is guided to the outlet flow passage 17 downstream thereof. The centrifugal compressor 1 thus generates a high-pressure fluid.
In the centrifugal compressor 1 according to some embodiments, the plurality of diffuser vanes 10 include first diffuser vanes 11 and second diffuser vanes 12 having different vane outlet angles β.
More specifically, as shown in
Then, a vane outlet angle β1 of the first diffuser vane 11 (see
In the typical centrifugal compressor 100 shown in
In the angular range A1 in the vicinity of the outlet of the scroll flow passage 7 in the circumferential direction, the flow stalls on the pressure surface 28 of the diffuser vane 10 (in a region 32 of
This is considered for the following reason. That is, as shown in
In this regard, in the above-described embodiment, since the vane outlet angle β1 of the first diffuser vane 11 positioned in the angular range A1 in the vicinity of the outlet of the scroll flow passage 7 is smaller than the vane outlet angle β2 of the second diffuser vane 12 positioned outside the angular range A1, the pressure surface 28 in the vicinity of the trailing edge 26 of the first diffuser vane 11 is positioned upstream in the rotational direction of the impeller 4 as compared with the second diffuser vane 12 (see a second diffuser vane 12′ indicated by a dashed line in
The second diffuser vane 12′ shown in
If the plurality of diffuser vanes 10 positioned at least partially in the above-described angular range A1 exist, only some of the diffuser vanes 10 may be the first diffuser vanes 11 (that is, the diffuser vanes each having the vane outlet angle β1 satisfying the above-described relation of β1<β2).
Some embodiments of the centrifugal compressor in which the vane outlet angle β1 of the first diffuser vane 11 and the vane outlet angle β2 of the second diffuser vane 12 satisfy the relation of β1<β2 will be described below in more detail.
Each of
In
In an embodiment, for example, as shown in
A camber angle α of each of the diffuser vanes 10 is an angle formed between a tangent line LG at the leading edge 24 and a tangent line LH at the trailing edge 26 of a camber line LF of each of the diffuser vanes 10. Provided that P1 is an intersection point between the tangent line LG at the leading edge 24 and the tangent line LH at the trailing edge 26 described above, the camber angle α is an angle between a vector in a direction from the leading edge 24 toward the intersection point P1 and a vector in a direction from the intersection point P1 toward the trailing edge 26 (0°≤α≤180°) (see
Thus, since the camber angle α1 of the first diffuser vane 11 is larger than the camber angle α2 of the second diffuser vane 12, the pressure surface 28 of the first diffuser vane 11 deviates upstream in the impeller rotational direction with reference to the leading edge 24, as compared with the second diffuser vane 12 (see the second diffuser vanes 12′ each indicated by the dashed line in
In an embodiment, for example, as shown in
In the exemplary embodiment shown in
Since the vane thickness t1 at the trailing edge 26 of the first diffuser vane 11 is thus larger than the vane thickness t2 at the trailing edge 26 of the second diffuser vane 12, it is possible to deviate the pressure surface 28 of the first diffuser vane 11 upstream in the impeller rotational direction without greatly changing the position of the suction surface 30 of the first diffuser vane 11, as compared with the second diffuser vane 12 (see the second diffuser vane 12′ indicated by the dashed line in
In an embodiment, for example, as shown in
The stagger angle γ is an angle formed by the chordwise direction (a direction of a straight line passing through the leading edge 24 and the trailing edge 26) of each of the diffuser vanes 10 with respect to the radial direction (0°≤γ≤90°).
The above-described stagger angle γ may be a stagger angle γA with reference to the leading edge 24 or a stagger angle γB with reference to the trailing edge 26 of each of the diffuser vanes 10. The stagger angle γA with reference to the leading edge 24 of each of the diffuser vanes 10 is an angle between a straight line Lc in the chordwise direction of each of the diffuser vanes 10 and a radial straight line passing through the leading edge 24 of each of the diffuser vanes 10 (see
In the exemplary embodiment shown in
Moreover, in the exemplary embodiment shown in
Thus, since the stagger angle γ1 (γA1 or γB1) of the first diffuser vane 11 is smaller than the stagger angle γ2 (γA2 or γB2) of the second diffuser vane 12, the pressure surface 28 of the first diffuser vane 11 deviates upstream in the impeller rotational direction with reference to the leading edge 24, as compared with the second diffuser vane 12 (see the second diffuser vanes 12′ indicated by the dashed line in
Furthermore, in the exemplary embodiment shown in
Since the stagger angle γ1 of the first diffuser vane 11 and the stagger angle γ2 of the second diffuser vane satisfy the relation of γ1<γ2, it is possible to achieve the configuration in which the vane outlet angle β1 of the first diffuser vane 11 and the vane outlet angle β2 of the second diffuser vane 12 satisfy β1<β2, even if the first diffuser vane having the common cross-sectional shape with the second diffuser vane 12 is adopted as in the exemplary embodiment shown in
Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and various amendments and modifications may be implemented.
Further, in the present specification, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
For instance, an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
As used herein, the expressions “comprising”, “containing” or “having” one constitutional element is not an exclusive expression that excludes the presence of other constitutional elements.
Number | Date | Country | Kind |
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JP2017-234127 | Dec 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/043184 | 11/22/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/111725 | 6/13/2019 | WO | A |
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Number | Date | Country | |
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20210372410 A1 | Dec 2021 | US |