1. Field of the Invention
In general, the invention relates to tools, and in particular to digging and tilling implements with knee clearance.
2. Description of Related Art
The common spading fork allows the user to leverage body strength to till soil. The user applies force through his foot to drive the fork into the soil, and then pulls back with both hands to drive the tines upward, loosening the soil. The same action is used with digging or trenching shovels, and other tools.
Although functional, there is a flaw in this common design. The tool shaft is in line with the centerline of the tool head. Therefore the foot of the user is offset from the centerline of the tool head. Consequently the user applies force to the tool head offset from the resultant of the resistance forces acting on the tines, and the tool tends to rotate sideways. This tendency to rotate sideways may be counteracted by the user applying sideways force at the handle to maintain correct orientation of the tool, but often the tool may still rotate enough to cause the foot of the user to slip off the tool.
A number of inventions have addressed the difficulty in foot placement found in conventional shovels. U.S. Pat. No. 5,401,071 to Tummino (1995) and U.S. patent application publication 2006/0170231 to Brown (2006) describe tools with increased foot support areas, but these areas are not in line with the centerline of the tool head. U.S. Pat. No. 5,503,445 to Fontaine (1996) describes a foot support area that is in line with the centerline of the tool head, but this area is behind the central shaft, leaving minimal actual clearance for the foot of the user.
Numerous inventions describe applying force with the foot to a spading fork or shovel in line with the centerline of the tool head, with clearance for the foot of the user. U.S. Pat. No. 294,587 to Cowdery (1884), U.S. Pat. No. 3,226,149 to McJohnson (1965), U.S. Pat. No. 7,121,599 to Demar (2006), U.S. Pat. No. 5,871,058 to Naccarato (1999), U.S. Pat. No. 4,904,011 to Hawk (1990), U.S. Pat. No. 821,847 to Arnavat (1906), U.S. Pat. No. 2,956,831 to Duppengiesser (1960), and U.S. Pat. No. 5,645,305 to Lispi (1997) all describe tools with a central step. Similarly, U.S. design Pat. No. D198,979 to Petoe (1964), U.S. design Pat. No. D526,864 to Braun (2006), and U.S. design Pat. No. D662,387 to Key (2012) claim ornamental designs of tools with central steps.
However, these references fail to provide clearance for the knee of the user to the tool shaft. It has been found that when using a spading fork with a central step and shaft in line with the centerline of the tool, the knee of the user strikes the shaft, making it difficult or impossible to use efficiently. This shortcoming is exaggerated in the case of a trenching operation, where there is limited room for the shovel handle and the knee and leg of the user.
Additional problems with spading forks arise from the shape of their tines. The traditional spading fork has a cross-section that transitions from generally rectangular toward the top of the tool head to a generally pentagonal cross-section with a pointed tip at the leading edge of the tool. This cross-section does enable the traditional spading fork to disturb soil, and it does resist side loads that may be generated if the tine encounters a rock. However, the traditional tine shape and cross-section do not handle bending loads effectively, which can cause bent or broken tines.
U.S. Pat. No. 3,781,053 to Wicks (1973) and U.S. Pat. No. 2,406,175 to Talley (1946) describe a spading fork with tines with a deep cross-section designed to resist the bending loads generated during spading, with the conventional minimal cross-sectional area. In addition, Wicks describes a sharp leading edge. Unfortunately, these designs fail to adequately resist side loads, and fail to generate adequate soil disturbance for loosening compacted soil.
One aspect of the invention relates to a digging or tilling tool. The tool has a tool head, a shaft connected to the tool head at a position horizontally offset from a centerline of the tool head, and a central step or platform on or connected to the tool head. The central step or platform allows a user to apply force directly over the center of the tool head, while the offset shaft allows for knee clearance. The tool handle, connected to the other end of the shaft, may be offset such that it is in line with the centerline of the tool head.
In some embodiments, a male or female first engaging structure, like a socket or a spike, may be connected to the tool head by means of two connecting members which connect to the tool head proximate to its side edges, leaving an open space between them. The first engaging structure is offset horizontally from the centerline of the tool head, such that the user can apply pressure directly over the centerline of the tool head, and the two connecting members act as a “stirrup” or guides that guide a user's foot. In some cases, particularly where a deep-digging tool is desired, a second platform or step may be defined between the two connecting members, spaced vertically from the first platform or step on the tool head. In these and other embodiments, the tool head may also be rearwardly offset from the shaft.
Another aspect of the invention relates to digging and tilling tool heads and tools with tines have L- or T-shaped cross-sections. These cross-sections may allow for more efficiency in entering and moving soil, greater resistance to bending loads, and ultimately, fewer bent and broken tines.
These and other aspects, features, and advantages of the invention will be set forth in the description that follows.
The invention will be described with respect to the following drawing figures, in which like numerals represent like features throughout the drawings, and in which:
a to 1c are perspective, front elevational, and cross-sectional views, respectively, of a spading fork with a central step and offset shaft constructed in accordance with one embodiment of the invention;
a is a cross-sectional view of a spading fork tine in accordance with one embodiment of the invention;
b is a cross-sectional view of a spading fork tine in accordance with another embodiment of the invention;
a and 3b are perspective and side elevational views, respectively of a similar spading fork with a central step and offset shaft constructed in accordance with another embodiment of the invention;
a to 4c are perspective, exploded perspective, and front elevational views, respectively, of a similar spading fork with a central step and offset shaft constructed in accordance with yet another embodiment of the invention;
a to 5c are perspective, front elevational, and side elevational views, respectively, of a spading fork with two central steps and offset handle in accordance with another embodiment of the invention;
a and 6b are perspective and elevational views of a spading fork with a central step and curved offset shaft in accordance with another embodiment of the invention;
a and 7b are perspective and elevational views of a spading fork with a central step and curved offset shaft with a different handle;
a and 8b are perspective and elevational views of a shovel with a central step and offset shaft constructed in accordance with another embodiment of the invention;
a and 9b are perspective and elevational views of a similar shovel with a central step and offset shaft constructed in accordance with another embodiment of the invention;
a and 10b are perspective and elevational views illustrating the forces acting on a shovel with a central step, offset shaft, and an L shaped handle constructed in accordance with another embodiment of the invention;
a and 12b are perspective and exploded perspective views of a shovel with a central step and offset shaft constructed in accordance with another embodiment;
a and 13b are perspective and elevational views of a conventional spading fork head with a central step adapter constructed in accordance with another embodiment;
a and 14b are perspective and elevational views of a conventional shovel head with a central step adapter constructed in accordance with another embodiment; and
a and 15b are perspective and elevational views of a prior art spading fork head with a central step adapter constructed in accordance with another embodiment.
One embodiment is illustrated in
b shows an offset 83 between a tool head centerline 80 and a shaft centerline 81. Offset 83 is large enough to allow the knee of the user to remain directly over head centerline 80 without interfering with shaft 52. Furthermore, a handle centerline 82 may also be offset from shaft centerline 81, and may coincide with head centerline 80 as shown here, to avoid generating twisting torque about head centerline 80 during the loosening of soil. Supports 56 and 57 transfer forces from shaft 52 to tines 54, either directly or through central step 55. Additionally, horizontal section 59 may be used to lift the tool with the foot.
c illustrates that horizontal section 59 is positioned in front of central step 55 by a forward offset 84. (In other words, the tool head 51 is rearward of or below the shaft 52.) In this position, forward offset 84 may prevent or reduce the risk of discomfort or injury to the user's foot as the handle 53 is rotated between vertical and horizontal to lift and move soil. The forward offset 84 is an optional feature, but it is advantageous in most embodiments. In some embodiments, the offset 84 may be on the order of about 3.5 inches (9 cm).
The size of any particular tool head 51 may vary from embodiment to embodiment, depending on the job the tool is intended to perform, the nature of the materials of which it is made, and other factors. The width of the central step 55 may vary with the overall width of the tool head 51. Preferably, the central step 55 and, when one is present, the opening 60, will be wide enough to accommodate an average work boot. For example, in one embodiment, the tool head 51 may be approximately 8 inches (20 cm) in width. In that case, the central step 55 may be at least about 5 inches (13 cm) in width, and preferably between 5.5 and 6 inches (14 cm and 15 cm).
The tool head 51 of
Two embodiments of tine cross-sections are illustrated in
b shows a similarly advantageous tine cross-section, which, in this case, is an L-shape. The long member of the L serves as a front rib 106, which terminates in a leading edge 105. The leading edge 105 may be rounded as shown, or it may be sharpened to a point to improve the ability to cut through roots. A front rib 106 has a sufficient depth 109 to add bending resistance to the tine. A back rib 107 has a sufficient width 108 to ensure adequate tilling of the soil and resist side-loads. In both embodiments, by forming the tine cross-section in a T-shape or L-shape, the area of the cross-section is minimized, reducing the soil-penetration effort required.
In
a and 3b show a second embodiment of a spading fork. In
In
A third embodiment is illustrated in
b shows that head 201 attaches to a shaft 202 through a spike 212 that is forced into the end of shaft 202 and gripped by a ferrule 213 in a manner commonly used in commercially available spading forks.
c shows an offset 233 of a shaft centerline 231 from a tool head centerline 230 that allows the user to apply force to a central step 205 without interference between the leg and knee of the user and shaft 202. Shaft 202 may be curved (not shown) to locate a handle 203 in the optimal location for the user. In this embodiment, handle 203 includes a left stamped metal member 219 and a right stamped metal member 220 supporting a wooden grip 214. Handle 203 could also be manufactured from any other combination of materials, or may be made as a single piece of metal, plastic or other suitable material. In addition, handle 53 and handle 203 are equally applicable to this application. A handle centerline 232 may be aligned with a head centerline 230.
a, 5b, and 5c illustrate an embodiment of a deep-digging garden tool. In
b (rear elevational view) shows an offset 283 of a shaft centerline 281 from a tool head centerline 280 that allows the user to apply force to either lower step 267 or upper step 268 without interference between the leg and knee of the user and shaft 252. As with the offset 83, this may prevent discomfort or injury to the foot when the shaft 252 is rotated between vertical and horizontal.
c (side view), illustrates a forward offset 284 of a shaft centerline 281 from lower step 267. During use, handle 53 may be pulled back in the direction shown by an arrow 285 to a nearly horizontal position. In this position, forward offset 284 prevents discomfort or injury to the user's foot.
a shows an embodiment in which head 51 is attached to a curved shaft 302 that is attached to a handle 303. Rivet 90 attaches socket 58 to shaft 302. Handle 303 is connected to shaft 302 with rivet 91 or other appropriate means.
b, the rear elevational view of the embodiment of
a shows an embodiment in which head 51 is attached to curved shaft 302 with an alternate handle. A Tee connector 371 attaches to shaft 302 with a rivet 391. A handle bar 372 attaches to tee connector 371 with a rivet 390. Handle bar 372 is perpendicular to shaft 302 so that tilling forces may be applied by the user with both hands. This gives an advantage to users with reduced hand or arm strength in applying tilling forces to the handle.
b, the rear elevational view of the embodiment of
a (perspective view) and
b shows an aperture 410 formed by right support 406 and left support 407. Aperture 410 makes room for the user to place her foot on step surfaces 405 at the top of blade 423, directly in line with a blade centerline 430. It is desirable to offset shaft 402 as far as possible to one side while avoiding excessive overhang outside the width of the blade, maximize efficiency in trench digging. By creating offset 433 of a shaft centerline 431 from blade centerline 430, space is made available to allow the user to maneuver her leg to one side of the shovel while pushing the blade into the soil at the bottom of a trench.
a (perspective view) and
b shows an offset 483 of a shaft centerline 481 relative to a blade centerline 480, which allows unimpeded access for the user's foot to apply pressure to central step 455 at the top of blade 473, without encountering interference between the knee or leg of the user and shaft 402. Additionally, the location of guide 461 is depicted on the opposite side of head centerline 480 from socket 458.
Head 401 is shown with a different shaft/handle configuration in
a illustrates the forces acting on the shovel when it is being used to transport a load of soil or other material. The weight of the soil acts as a single payload force 537 approximately through the center of blade 423. The user holds shaft 502 near socket 408, and lifts with a lift force 538. The shovel is balanced by the application of a balance force 539 applied by the user to grip 522.
The alignment of these forces is best shown in
a illustrates a different shovel embodiment. A shovel head 601 comprises a blade 623 and a bifurcated shaft support 626, which is attached to a shaft 602 at a socket 608 via a rivet 641 or other means. Bifurcated shaft support 626 has a left support 606 and a right support 607, which are joined together at socket 608. The strength of bifurcated shaft support 626 is increased by welding the left support 606 and right support 607 together along a weld line 644. Bifurcated shaft support 626 creates an aperture 610 that leaves unimpeded access to one or more central step 605 surfaces. Socket 608 and shaft 602 are offset from the shovel head centerline 630 to accommodate unimpeded movement of the leg and knee of the user.
b, an exploded view of the embodiment shown in
a shows an embodiment in which a conventional spading fork head 698 is attached to an adapter 677 via an adapter shaft 678. Adapter 677 supports a shaft 652 and provides a central step 655. Adapter 677 may incorporate a guide 661 to prevent the user's foot from sliding off the step during use. Central step adapter 677 may be molded or cast plastic, or other suitable material. In this embodiment, central step surface 655 is higher than the customary position of the foot directly above the tines on a cross bar 693. This feature enables the user to push cross bar 693 below the soil surface, enabling the user to readily loosen soil deeper than would be possible with an ordinary spading fork. The process of double digging, used extensively in biodynamic gardening, can be simplified with the use of a tool such as this one.
b, the rear elevational view of the embodiment shown in
a shows an embodiment of an adapter as applied to a shovel. A conventional shovel head 701 is connected to an adapter 727 via an adapter shaft 728. In this particular embodiment, adapter 727 comprises an upper socket 716 and a lower socket 715 that are made of formed and welded sheet steel, and then welded to a central step plate 705, or other suitable manufacture. Central step plate 705 may have a guide 711 to keep the user's foot from sliding off. Adapter 727 is higher than the customary position of the foot directly atop shovel head 701. This enables the user to readily dig deeper holes such as for the placement of fence posts or planting of trees.
b, the rear elevational view of the embodiment shown in
a shows an embodiment in which a tool head 751 is produced in accordance with U.S. Pat. No. 3,226,149 to McJohnson (1965), but then attached to an offset shaft 752 that is offset to allow clearance to the knee and leg of the user. A socket 758 and lowest part of offset shaft 752 may still possibly interfere with the lower leg of the user, but improved efficiency is realized by replacing the original straight shaft with offset shaft 752 shown here. In this example, offset handle 53 places the center of the grip surface in line with the tool centerline, but a variety of handles could be used. Tool head 751 may be a spading fork or a shovel.
b shows an offset 783 of an upper shaft centerline 786 from a tool head centerline 780 that allows the user to apply forces to a central step 755 with reduced interference between the leg and knee of the user and shaft 752.
The tool heads of the above embodiments could be fabricated from a multitude of elements made of a variety of materials. The descriptions herein of possible materials and fabrication methods of the tool head are not meant to exclude materials and methods not described. In addition, embodiments depicted herein with a spading fork head also function with a shovel blade, and vice versa.
The shafts of the above embodiments may be produced by a variety of means from a variety of materials. Shafts may be made from wood, metal, composite materials such as fiberglass, or glass-filled polymers such as glass-reinforced nylon. The descriptions herein of possible materials and fabrication methods of the shafts are not meant to exclude materials and methods not described.
The handles of the above embodiments may be produced by a variety of means from a variety of materials. Handles may be made out of a wide variety of materials, or may be made as a single piece of metal, plastic or other suitable material. The descriptions herein of possible materials and fabrication methods of the handle are not meant to exclude materials and methods not described.
Lastly, it should be noted that the division of the tools described herein into three distinct parts (head, shaft, and handle) is meant primarily to add clarity to the descriptions. The functions of the parts described may be performed by any number of components, numbering from one in the case of a single piece tool, to a multitude of tines insert-molded into a fiber-reinforced plastic body.
The manner of using the spading fork shown in
The manner of using a spading fork shown in
The manner of using a spading fork shown in
The spading fork shown in
The manner of using the shovel shown in
The manner of using the shovel shown in
The manner of using the shovel shown in
The manner of using the shovel shown in
The manner of using the shovel shown in
The manner of using all of the spading forks and shovels described above is identical to that for tools in present use. In all cases, the tool is used with maximum efficiency, with the tool driven into the soil with forces applied directly through the centerline of the tool head, while the shaft and handle remain clear of the knee and leg of the user.
As can be appreciated from the description above, the digging and tilling implements of the various embodiments of the invention allow the user to leverage body strength more effectively and without wasted effort by providing a central step, by having adequate clearance between the shaft and the knee and leg of the user, and by providing a handle in an ergonomically balanced position for the user. In addition, the spading fork tine described above provides a tool head with increased durability and better performance.
While the invention has been described with respect to certain embodiments, the description is intended to be exemplary, rather than limiting. Modifications and changes may be made within the scope of the invention. For example, the tool head could be something other than a fork or shovel, the shaft can provide clearance in a variety of ways, and the implement could be any tool that requires foot pressure. The scope of the invention is set forth in the appended claims.
This application claims priority to U.S. Provisional Application No. 61/807,076, filed Apr. 1, 2013, which is incorporated by reference in its entirety.
Number | Date | Country | |
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61807076 | Apr 2013 | US |