1. Field of the Invention
The present invention relates to a digging tooth mounting assembly and a digging tooth used on a work machine.
2. Background Information
Work vehicles, such as a hydraulic excavator and the like, are generally provided with an excavating tool, such as a bucket or ripper. An adapter with a projection segment is secured, for instance, at the tip end of the bucket. A tooth, which is a cutting edge, includes an insertion hole that receives the projection segment of the adapter so that the digging tooth can be installed on the adapter, or in other words, mounted to the bucket. (For example, refer to Japanese Laid-Open Patent Application 2011-246974). The inner and outer surfaces of the digging tooth will wear with use and are generally replaced as appropriate.
As above described, the inner surface of the digging tooth wears. External forces acting on the digging tooth lead to (i) a large amount of stress being generated between the adapter and the digging tooth, (ii) the digging tooth pivoting slightly relative to the adapter, and (iii) dirt and the like entering between the contact surfaces of the adapter and the digging tooth, resulting in wear of the surfaces in contact between the adapter and the digging tooth. The tooth tends to pivot even more when the contact surfaces of the adapter and tooth wear. Once the amount of pivoting increases, the contact surface wears even further, creating a detrimental cycle that precipitates wear. Consequently, this shortens the lifespan of the components.
The present invention aims to address above-mentioned problems and provides a digging tooth mounting assembly and digging tooth capable of controlling pivoting and suppressing wear.
A digging tooth mounting assembly according to the first exemplary embodiment of the present invention is provided with an adapter, a digging tooth that is mounted to the adapter, and a retainer assembly that holds the digging tooth onto the adapter. The adapter includes a front surface facing the digging tooth, a recess formed on the front surface, an inserted part projecting from the front surface, and an insertion through hole formed in the inserted part for receiving the retainer assembly. The digging tooth includes a rear surface facing the front surface of the adapter, a projecting part formed on the rear surface for insertion into the recess, an insertion hole formed on the rear surface for receiving the inserted part, and a pair of shaft bores for receiving the retainer assembly. The rear surface has a rectangular outer edge constituted by a pair of long sides and a pair of short sides. The pair of shaft bores is formed along the pair of long sides. An outer peripheral surface of the projecting part faces an inner bottom surface and an inner side surface of the recess. The outer peripheral surface of the projecting part is spaced apart from the inner bottom surface and the inner side surface of the recess.
In the digging tooth mounting assembly according to the first exemplary embodiment of the present invention, the digging tooth pivots with the site held by the retainer assembly as the fulcrum. When there is little pivoting of the digging tooth relative to the adapter about the fulcrum, the outer peripheral surface constituted by the bottom surface and the side surface of the projecting part and the inner surface of the recess facing the outer peripheral surface do not come in contact. Whereas, when the amount of pivot of the digging tooth relative to the adapter increases as the wear progresses, the outer peripheral surface of the projecting part and the inner surface of the recess come into contact to suppress increased pivoting and wear.
The digging tooth mounting assembly according to a second exemplary embodiment of the present invention incorporates the features of the first exemplary embodiment where the closer to the tip end part of the projecting part the larger the gap between the inner bottom surface of the recess and the outer peripheral surface of the projecting part.
In the digging tooth mounting assembly according to the second exemplary embodiment of the present invention, the portion of the digging tooth in contact with the adapter moves gradually from the tip to the base of the projecting part in accordance with the progression of wear of the portion of the digging tooth in contact with the adapter.
The digging tooth mounting assembly according to a third exemplary embodiment incorporates the features of the first and second exemplary embodiments where the outer edge of the rear surface of the digging tooth is a rectangle having long sides and short sides. The projecting part is formed on the long side of the rear surface.
In the digging tooth mounting assembly according to the third exemplary embodiment of the present invention, the projecting part on the long side of the rear surface of the tooth stops the tooth from pivoting relative to the adapter along the long side on the rear surface of the tooth and thus effectively suppresses an increase in the pivoting length.
The digging tooth mounting assembly according to a fourth exemplary embodiment of the present invention incorporates features of the first through third exemplary embodiments wherein the projecting part is spaced apart from the pair of shaft bores.
Compared to when the shaft bores are formed in the projecting part, at the point where the projecting part pivoting in relation to the recess facilitates wear on both parts, the contact between the outer peripheral surface of the projecting part and the inner surface of the recess effectively prevent pivoting and the progression of wear in the digging tooth mounting assembly according to the fourth exemplary embodiment of the present invention.
The digging tooth according to a fifth exemplary embodiment is mounted to an adapter by a retainer assembly. The digging tooth is provided with a digging tooth body, a projecting part, an insertion hole, and a pair of shaft bores that receive the retainer assembly. The digging tooth body includes a rear surface that has a rectangular outer edge constituted by a pair of long sides and a pair of short sides. The projecting part is formed on the long side of the rear surface of the digging tooth body. The insertion hole is formed on the rear surface for receiving the adapter. The pair of shaft bores is formed on both sides of the insertion hole for receiving the retainer assembly. The projecting part has a tapered cross-section. The pair of shaft bores is formed along the long side.
In the digging tooth according to the fifth exemplary embodiment of the present invention, when mounting the excavating tool, any wear or play at the contact surface between the tooth and the adapter is largely prevented because the inside of the insertion through holes as well as the projecting part on the rear surface of the tooth are in contact with the adapter. Additionally, the projecting part is along the long side of the rear surface and therefore effectively prevents the digging tooth from pivoting in relation to the adapter.
The digging tooth according to a sixth exemplary embodiment of the present invention incorporates features of the fifth exemplary embodiment wherein the projecting part is spaced apart from the pair of shaft bores.
Compared to when the shaft bores are formed in the projecting part, at the point where the projecting part pivoting in relation to the recess facilitates wear on both parts, the contact between the outer peripheral surface of the projecting part and the inner surface of the recess effectively prevent pivoting and the progression of wear in the digging teeth mount according to the sixth exemplary embodiment of the present invention.
The digging tooth according to the seventh exemplary embodiment of the present invention incorporates the features of the fifth and sixth exemplary embodiments wherein the projecting part is formed at a center of the long side on the rear surface of the tooth body.
The projecting part of the digging tooth according to the seventh exemplary embodiment of the present invention is at the center widthwise of the digging tooth and therefore pivoting of the digging tooth can be prevented without being influenced by the difference in orientation of pivoting along the width direction.
The digging tooth according to the eighth exemplary embodiment incorporates features of the fifth through seventh exemplary embodiments, wherein a hole part is formed in the bottom of the insertion hole. The hole part is narrower than the bottom of the insertion hole.
In the digging tooth according to the eighth exemplary embodiment of the present invention, dirt and the like entering between the contact surfaces of the digging tooth and the adapter travel into the recess, thus suppressing wear.
The present invention provides a digging tooth mounting assembly and digging tooth whereby it is possible to control pivoting and suppress wear.
Exemplary embodiments of the present invention will be described with reference to the drawings. In the following exemplary embodiments, an excavator bucket 100 used on a work machine, such as a hydraulic excavator and the like, will be described as one example of an excavating tool.
Overall Configuration of the Bucket 100
The bucket body 10 includes a first sidewall 11, a second sidewall, and a wrapper 13. The first sidewall 11 and the second sidewall 12 face each other. The first sidewall 11 and the second sidewall 12 are each flat sheets, and in side view, are each shaped as a flat sheet surrounded by a substantially circular arc and a bow string. The wrapper 13 is a curved sheet arranged along the substantially circular arc of the first sidewall 11 and the second sidewall 12. The wrapper 13, the first sidewall 11, and the second sidewall 12 are secured together by welding. The wrapper 13 includes a lower edge portion 13a (that is, the tip end portion of the bucket). The lower edge portion 13a is usually called a lip. The first sidewall 11, the second sidewall 12, and the wrapper 13 form a storage space 10V for storing dirt.
Each of the plurality of digging tooth mounting assemblies 15 (abbreviated to “tooth mounts” below) is constituted by an adapter 20, a digging tooth 30 (abbreviated to “tooth” below), and a retainer assembly 40.
The plurality of adapters 20 is secured on the bucket body 10 to the lower edge portion 13a of the wrapper 13 at prescribed intervals. The adapters 20 may be welded to the lower edge portion 13a. An adaptor 20 worn after a long period of use may be removed from the lower edge portion 13a and exchanged for a new adapter 20. In the present exemplary embodiment, the side of the adapter 20 secured to the wrapper 13 is considered the base end of the adapter 20, and the tip end of the adapter 20 is on the opposite side of the base end.
A tooth 30 is mounted at the tip end of the adapter 20. The tooth 30 has a claw-like appearance, and is formed tapering towards the tip. During excavation the outermost tip of the tooth 30 functions as a cutting edge. A tooth 30 that is worn after a long period of use may be removed from the adapter 20 and exchanged for new tooth 30. In the present exemplary embodiment the side of the tooth 30 acting as the cutting edge is considered the tip end, while the base end of the tooth 30 is the side mounted to the adapter 20.
The retainer assembly 40 is used for mounting the tooth 30 to the adapter 20. The retainer assembly 40 is stored inside the adapter 20 and the tooth 30. Disassembling the retainer assembly 40 thereby removes the worn tooth 30 from the adapter 20.
Configuration of the Tooth Mount 15
As illustrated in
As illustrated in
The first recess 21T1 is formed in the front surface 21S1 and the upper surface 21S2. The first recess 21T1 extends from the front surface 21S1 and the upper surface 21S2, and is open. A later-described first projecting part 31T1 of the tooth 30 is inserted into the first recess 21T1.
The second recess 21T2 is formed in the front surface 21S1 and the lower surface 21S3. The second recess 21T2 extends from the front surface 21S1 and the lower surface 21S3, and is open. A later-described second projecting part 31T2 in the tooth 30 is inserted into the second recess 21T2.
The first projecting part 31T1 is inserted into the first recess 21T1, and the second projecting part 31T2 is inserted into the second recess 21T2 to thereby prevent the tooth 30 from pivoting in the second direction. However, it is still possible to mount a conventional tooth that is not provided with a first projecting part 31T1 and a second projecting part 31T2 to this kind of fixed part 21.
The inserted part 22 protrudes from the front surface 21S1 of the fixed part 21. The inserted part 22 is inserted into the later-described insertion hole 32 (refer to
As illustrated in
As illustrated in
The first inner side surface 31S1 faces the first side surface 22S1 of the inserted part 22. A small gap may be provided between the first inner side surface 31S1 and the first side surface 22S1. The second inner side surface 31S2 faces the second side surface 22S2. A small gap may be provided between the second inner side surface 31S2 and the second side surface 22S2. The upper inner surface 31S3 is in contact with the upper surface 22S3 of the inserted part 22. The lower inner surface 31S4 is in contact with the lower surface 22S4 of the inserted part 22.
The rear surface 31 S5 is the base end surface of the tooth body 31. The rear surface includes end surfaces shaped in a rectangle having two long sides and two long sides for the outer edge; the insertion hole 32 is formed on the inner side of the end surface. When inserted into the adapter 20, the direction along the long side of the rear surface of the tooth 30 (the second direction) is substantially parallel to the lower edge part 13a of the bucket body 10, while the direction along the short side (the third direction) intersects with the lower edge part 13a. The rear surface 31S5 faces the front surface 21S1 of the fixed part 21. A gap may be provided between the rear surface 31S5 and the front surface 21S1.
A pair of the first projecting part 31T1 and the second projecting part 31T2 is respectively formed in the long sides of the rear surface 31S5 of the digging tooth body 31.
The first projecting part 31T1 is a rectangular portion formed protruding from the end surface on the long side of the outer edge of the rear surface 315S. The projecting part 31T1 is substantially the same thickness as the rear surface 31S5. The projecting part 31T1 is located at the center of the end surface of the long side of the outer edge of the rear surface 31S5. The projecting part 31T1 is inserted into the first recess 21T1 in the fixed part 21. The second projecting part 31T2 located opposite the first projecting part 31T1 protrudes from the end surface on the long side of the outer edge of the rear surface 31S5 and sandwiches the insertion hole 32. The second projecting part 31T2 is inserted into the second recess 21T2 of the fixed part 21. The second projecting part 31T2 is substantially the same shape as the first projecting part 31T1 and is similarly located at the center of the end surface on the long side.
Here, as illustrated in
The shallowest portion of first support 101 and the second support 102 from the base end surface of the tooth body 31 forms the deepest part of the insertion hole 32. The sign pocket 33 is formed between the first support 101 and the second support 102. Lengthwise of the tooth body 31, the sign pocket 33 is narrower than the bottom of the insertion hole 32 at the hole part formed at the bottom of the insertion hole 32.
The first support 101 includes a first supporting surface 101S. The first supporting surface 101S forms a portion of the bottom surface of the insertion hole 32. The first supporting surface 101S faces the tip end surface 22S5 of the inserted part 22. A small gap may be provided between the first supporting surface 101S and the tip end surface 22S5.
The second support 102 includes a second supporting surface 102S. The second supporting surface 102S forms a portion of the bottom surface of the insertion hole 32. The second supporting surface 102S faces the tip end surface 22S5 of the inserted part 22. A small gap may be provided between the second supporting surface 102S and the tip end surface 22S5.
As illustrated in
In this manner, the tooth 30, which is inclined relative to the inserted part 22, is supported by the adapter 20 at the three points. In particular, the contact between the outer peripheral surface Q1 and the inner side surface R2 separates the second inner side surface 31S2 and the second side surface 22S2. At the point Z where the outer peripheral surface Q1 and the inner side surface R2 are in contact is further away from the point X in the first direction than a virtual point where the second inner side surface 31S2 is in contact with the second side surface 22S2. Accordingly, the amount of stress applied between the tooth 30 and the adapter 20 may be reduced compared to a case where the second inner side surface 31S2 is in contact with the second side surface 22S2.
Although not illustrated, when the tooth 30 is inclined toward the direction opposite the direction shown in
As illustrated in
The sign pocket 33 (hole part) forms the bottom surface of the insertion hole 32, as illustrated in
The function of the sign pocket 33 will be described with reference to
First, the sign pocket 33 functions as a store for dirt and the like entering from between the adapter 20 and the tooth 30. Hereby, the sign pocket 33 prevents dirt entering from between the adapter 20 and the tooth 30, and more specifically, prevents dirt entering from between the first support 101 and the second support 102 from getting sandwiched there. When dirt gets sandwiched between the first support 101 and the second support 102, wear progresses on both supports and the surrounding surfaces, leading to a large amount of rattling of the tooth 30. Wear increases when the amount of rattling increases and therefore shortens the operating lifespan of the tooth 30 and the adapter 20. The sign pocket 33 prevents the entry of dirt as above described, and therefore suppresses the wear of the tooth 30 and the inserted part 22 of the adapter 20.
The dotted lines in
The first extension hole 34 and the second extension hole 35 form a portion of the insertion hole 32 (refer to
A first shaft bore 36 and a second shaft bore 37 (one example of a pair of shaft bores) each pass through the tooth body 31 as illustrated in
The retainer assembly 40 includes a pin 41, a bolt 42, a washer 43, and a bushing 44, as illustrated in
Positional Relationship of the Adapter 20 and the Tooth 30
Next, the positional relationship between the adapter 20 and the tooth 30 is described with reference to the drawings.
In
As illustrated in
As illustrated in
Operation and Effects
The adapter 20 includes a first recess 21T1 formed in the front surface 21S1, and the tooth 30 includes a first projecting part 31T1 formed on the rear surface 3155. The projecting part 31T1 is inserted into the first recess 21T1.
Accordingly, as illustrated in
The outer peripheral surface Q1 of the first projecting part 31T1 is spaced apart from the inner bottom surface R1 of the first recess 21T1. Accordingly there is a gap between the outer peripheral surface Q1, and the inner bottom surface R1 and the inner side surface R2. Therefore, the outer peripheral surface Q1, and the inner bottom surface R1 and the inner side surface R2 are prevented from coming into contact when no external forces F are acting on the tooth 30. As a result, the first projecting part 31T1 is prevented from breaking when the adapter 30 and the tooth 30 have been used little for excavation and there is little rattling of the tooth 30 in relation to the adapter 20.
Other Exemplary Embodiments
The present invention is not limited to the exemplary embodiment such as above described, and may be modified or revised in various ways without deviating from the scope of the invention.
For instance, the bucket 100 was given as one example of an excavating tool in the above-mentioned exemplary embodiment; however, the present invention is not limited to this configuration. The excavating tool may be, for instance, a ripper that can be mounted to a bulldozer.
Further in the above exemplary embodiment, the insertion hole 32 in the tooth 30 includes a first extension hole 34 and a second extension hole 35; however the present invention is not limited to this configuration. As illustrated in
Finally in the above exemplary embodiment the tooth body 31 includes a first projecting part 31T1 and a second projecting part 31T2 on the end surface of the long side of the rear surface 31S5, however the present invention is not limited to this configuration. The tooth body 31 need not include the first projecting part 31T1 and the second projecting part 31T2, and may include only one of the first projecting part 31T1 or the second projecting part 31T2. Alternatively, in addition to the projecting part on the long sides, another projecting part may be further provided on the end surface on the short side.
The present invention provides a digging tooth mounting assembly and digging tooth whereby it is possible to control pivoting and suppress wear and therefore may be employed in a field involving work machines.
Number | Date | Country | Kind |
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2012-275320 | Dec 2012 | JP | national |
This application is a U.S. National stage application of International Application No. PCT/JP2013/083691, filed on Dec. 17, 2013. This U.S. National stage application claims priority under 35 U.S.C. §119(a) to Japanese Patent Application No. 2012-275320, filed in Japan on Dec. 18, 2012, the entire contents of which are hereby incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/083691 | 12/17/2013 | WO | 00 |